Autoclaved aerated concrete block moisture content control device

By setting up multiple sets of control components and high-pressure nozzles in the moisture content control device of the autoclaved aerated concrete block, the problem of the moisture content of the autoclaved aerated concrete block is solved, and the precise control and quality assurance of the moisture content of the block is achieved.

CN223236600UActive Publication Date: 2025-08-19FU JIAN ER JIAN JIAN SHE JI TUAN GONG SI
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Patent Information

Application Number
CN202422478736.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-19
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The prior art cannot effectively control the moisture content of autoclaved aerated concrete blocks, resulting in unqualified block quality.

Method used

A moisture content control device for autoclaved aerated concrete blocks was designed. By setting up multiple sets of control components and high-pressure nozzles, water spraying on the surface of the blocks multiple times until the moisture content reaches the standard.

Benefits of technology

The precise control of the moisture content of autoclaved aerated concrete blocks is achieved, ensuring the quality of the blocks is qualified, and the construction quality and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a moisture content control device for autoclaved aerated concrete blocks, which relates to the technical field of concrete blocks and comprises a driving frame and a conveyor fixedly arranged at the top end in the driving frame, a water spraying outer frame is fixedly arranged in the driving frame, and a water spraying component is arranged at the top of the water spraying outer frame. The water spraying outer frame is arranged on the top of the conveyor and used for spraying water to the autoclaved aerated concrete blocks, three groups of control assemblies are arranged in the water spraying outer frame and used for accurately controlling the moisture content in the autoclaved aerated concrete blocks, each control assembly comprises a U-shaped water spraying frame, and the U-shaped water spraying frames are arranged in the water spraying outer frame and arranged on the top of the conveyor. According to the utility model, the plurality of groups of control assemblies are arranged, so that the plurality of high-pressure spray heads spray water on the surfaces of the autoclaved aerated concrete blocks for multiple times until the moisture content of the autoclaved aerated concrete blocks with the moisture content not reaching the standard is detected to be qualified, and the quality that the moisture content of the autoclaved aerated concrete blocks is qualified is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete blocks, in particular to a moisture content control device for autoclaved aerated concrete blocks. Background Art

[0002] Autoclaved aerated concrete blocks are a type of porous concrete product made from fly ash, lime, cement, gypsum and slag as main raw materials, with appropriate amounts of gas-generating agents, regulators and bubble stabilizers added, and are made through processes such as batching, mixing, pouring, static stopping, cutting and high-pressure steaming. The construction characteristics of autoclaved aerated concrete blocks are also very good. Not only can it be produced in various specifications in the factory, it can also be sawed, planed, drilled and nailed like wood. Due to its relatively large volume, the construction speed is also relatively fast, and it can be used as a filling material for general buildings. Autoclaved aerated concrete blocks need to be moderately moistened before masonry to maintain an appropriate moisture content. Therefore, the moisture content of autoclaved aerated concrete blocks needs to be controlled before masonry.

[0003] For example, Chinese patent application number CN202022215987.2 discloses a moisture content control device for autoclaved aerated concrete blocks, comprising a workbench, a fixed plate disposed at the top of the workbench, a first drive motor disposed on the sidewall of the fixed plate, a connecting rod connected to the output end of the first drive motor, a cleaning cylinder connected to the end of the connecting rod, a bottom plate disposed on the top of the workbench away from the fixed plate, a second drive motor disposed at the bottom end of the bottom plate, a first bevel gear disposed at the end of the output shaft of the second drive motor, and a support rod disposed on one side of the second drive motor. This utility model facilitates cleaning of the humidity sensor by providing a cleaning cylinder, has a simple structure, and is easy to operate.

[0004] However, in actual use, the above device can only test the humidity of the autoclaved aerated concrete blocks, and cannot control the moisture content of the autoclaved aerated concrete that does not meet the moisture content standard, thereby easily reducing the moisture content quality of the entire autoclaved aerated concrete blocks. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a moisture content control device for autoclaved aerated concrete blocks. By setting up multiple groups of control components, several high-pressure nozzles spray water on the surface of the autoclaved aerated concrete blocks multiple times until the moisture content of the autoclaved aerated concrete blocks that do not meet the moisture content standard is tested to be qualified, thereby ensuring the quality of the autoclaved aerated concrete blocks with qualified moisture content, which can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a moisture content control device for autoclaved aerated concrete blocks, comprising a driving frame and a conveyor fixedly arranged at the top end of the driving frame, wherein a water spraying outer frame is fixedly arranged inside the driving frame;

[0007] A water spray assembly is provided on the top of the water spray outer frame for spraying water on the autoclaved aerated concrete blocks;

[0008] Three sets of control components are provided inside the water spraying outer frame for precisely controlling the moisture content in the autoclaved aerated concrete blocks;

[0009] The control assembly includes a U-shaped water spray frame, which is arranged inside the water spray outer frame and on the top of the conveyor. The inner wall of the U-shaped water spray frame is fixed with a plurality of evenly distributed high-pressure nozzles, and the high-pressure nozzles are connected to the interior of the U-shaped water spray frame;

[0010] The control component also includes an electric telescopic rod, and the electric telescopic rod is fixedly arranged on the inner wall of the rear side of the water spray outer frame, and a humidity sensor is fixedly arranged at the front end of the electric telescopic rod.

[0011] Preferably, the water spray assembly includes a water storage cylinder, which is fixed at the top center of the water spray outer frame. A T-shaped connecting pipe is fixed at the top of the inner top of the water spray outer frame, and the top of the T-shaped connecting pipe passes through the water spray outer frame and is fixedly connected to the water storage cylinder. The T-shaped connecting pipe and the water storage cylinder are interconnected to facilitate the water inside the water storage cylinder to flow into the T-shaped connecting pipe.

[0012] Preferably, a first electric valve is fixedly provided at the top end of the T-shaped connecting pipe, and a cylinder door is provided on the top cover of the water storage cylinder to facilitate opening the first electric valve to discharge the water inside the water storage cylinder.

[0013] Preferably, a same opposing photoelectric switch is fixedly provided between the front and rear sides of the U-shaped water spray frame, a connecting pipe is fixedly provided on the top of the U-shaped water spray frame, a second electric valve is fixedly provided on the connecting pipe, and the top ends of the three connecting pipes are all fixed to the bottom of the T-shaped connecting pipe, so as to accurately ensure that the moisture content of the autoclaved aerated concrete blocks is qualified.

[0014] Preferably, a water storage tank is provided at the bottom of the driving frame, a drainage pipe is fixedly provided at the bottom of the driving frame, and the drainage pipe is interconnected with the inside of the water storage tank to facilitate the discharge of waste water at the bottom of the driving frame.

[0015] Preferably, a control panel for controlling the operation of the first electric valve, the second electric valve, the opposing photoelectric switch, the electric telescopic rod and the humidity sensor is fixedly provided on the front side of the driving frame, and support columns are fixedly provided at the four corners of the bottom of the driving frame to facilitate supporting the present invention, and a transparent observation window is inlaid on the front side of the water spray outer frame.

[0016] Compared with the prior art, the present invention provides a device for controlling the moisture content of autoclaved aerated concrete blocks, which has the following beneficial effects:

[0017] The utility model sprays water uniformly on the surface of the autoclaved aerated concrete block to moisten it, and then uses a humidity sensor to detect the moisture content of the autoclaved aerated concrete block. If the moisture content does not meet the standard, two subsequent control components spray water on the surface of the autoclaved aerated concrete block until the moisture content of the autoclaved aerated concrete block meets the test standard, thereby ensuring the quality of the autoclaved aerated concrete block with qualified moisture content. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a rear view of the overall structure of the utility model;

[0020] Figure 3 This is a cross-sectional view of the overall structure of the utility model;

[0021] Figure 4 This is a schematic structural diagram of the water spray assembly of the utility model;

[0022] Figure 5 This is a schematic diagram of the control component structure of the utility model.

[0023] In the figure: 1 driving frame, 2 conveyor, 3 water spray outer frame, 4 water spray assembly, 5 control assembly, 6 control panel, 7 drain pipe, 8 support column, 9 water storage tank, 10 transparent observation window;

[0024] 41 water storage cylinder, 42 T-type connecting pipe, 43 first electric valve, 44 cylinder door, 51 U-type water spray frame, 52 high-pressure nozzle, 53 connecting pipe, 54 second electric valve, 55 photoelectric switch, 56 electric telescopic rod, 57 humidity sensor. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0026] like Figure 1-5As shown, the utility model provides a moisture content control device for autoclaved aerated concrete blocks, comprising a driving frame 1 and a conveyor 2 fixedly arranged at the top end of the driving frame 1, a water spray outer frame 3 is fixedly provided inside the driving frame 1, a water storage tank 9 is opened at the bottom end of the driving frame 1, a drain pipe 7 is fixedly provided at the bottom of the driving frame 1, and the drain pipe 7 is interconnected with the inside of the water storage tank 9 to facilitate discharge of waste water from the bottom end of the driving frame 1, support columns 8 are fixedly provided at the four corners of the bottom of the driving frame 1 to facilitate support of the utility model, and a transparent observation window 10 is inlaid on the front side of the water spray outer frame 3.

[0027] like Figure 1-4 As shown, a water spray assembly 4 is provided on the top of the water spray outer frame 3 for spraying water on the autoclaved aerated concrete blocks. The water spray assembly 4 includes a water storage cylinder 41, which is fixedly arranged at the top center of the water spray outer frame 3. A T-shaped connecting pipe 42 is fixedly provided on the top of the inner top of the water spray outer frame 3, and the top of the T-shaped connecting pipe 42 passes through the water spray outer frame 3 and is fixedly connected to the water storage cylinder 41. The T-shaped connecting pipe 42 and the water storage cylinder 41 are interconnected to facilitate the water inside the water storage cylinder 41 to flow into the T-shaped connecting pipe 42. A first electric valve 43 is fixedly provided on the top of the T-shaped connecting pipe 42, and a cylinder door 44 is provided on the top cover of the water storage cylinder 41 to facilitate opening the first electric valve 43 to discharge the water inside the water storage cylinder 41.

[0028] like Figure 1-5 As shown, three groups of control components 5 are provided inside the water spray outer frame 3 for accurately controlling the moisture content in the autoclaved aerated concrete blocks. The control component 5 includes a U-shaped water spray frame 51, which is provided inside the water spray outer frame 3 and on the top of the conveyor 2. A number of evenly distributed high-pressure nozzles 52 are fixed on the inner wall of the U-shaped water spray frame 51, and the high-pressure nozzles 52 are interconnected with the interior of the U-shaped water spray frame 51. The control component 5 also includes an electric telescopic rod 56, and the electric telescopic rod 56 is fixed to the inner wall of the rear side of the water spray outer frame 3.

[0029] A humidity sensor 57 is fixed to the front end of the electric telescopic rod 56, and a same opposing photoelectric switch 55 is fixed between the front and rear sides of the U-shaped water spray frame 51 (the opposing photoelectric switch 55 includes a transmitter and a receiver, and the transmitter and the receiver are respectively fixed on the bottom of the front and rear side walls of the U-shaped water spray frame 51). A connecting pipe 53 is fixed to the top of the U-shaped water spray frame 51, and a second electric valve 54 is fixed on the connecting pipe 53. The top ends of the three connecting pipes 53 are fixed to the bottom of the T-shaped connecting pipe 42, so as to accurately ensure that the moisture content of the autoclaved aerated concrete blocks is qualified. A control panel 6 for controlling the operation of the first electric valve 43, the second electric valve 54, the opposing photoelectric switch 55, the electric telescopic rod 56 and the humidity sensor 57 is fixed to the front side of the driving frame 1.

[0030] By setting the water spray component 4, the autoclaved aerated concrete blocks that need to be sprayed with water are placed at one end of the top of the conveyor 2, and then the control panel 6 is operated to control the conveyor 2 to transport the autoclaved aerated concrete blocks. When the autoclaved aerated concrete blocks on the top of the conveyor 2 pass through the bottom of a group of control components 5, the photoelectric switch 55 at the bottom end of the U-shaped water spray frame 51 (when the autoclaved aerated concrete blocks enter the light path between the transmitter and receiver of the photoelectric switch 55, the light beam will be blocked, causing the receiver to be unable to receive the light signal, which will indicate that the autoclaved aerated concrete blocks have been detected. On the contrary, when When the autoclaved aerated concrete block leaves the optical path, the light beam is received by the receiver again, indicating that no object has been detected. That is, the presence of the autoclaved aerated concrete block is detected by the through-beam photoelectric switch 55, which sends a signal to the control panel 6. The control panel 6 then controls the cylinder door 44 and the second electric valve 54 in the group to open, allowing the water in the water storage cylinder 41 to flow through the T-shaped connecting pipe 42 into the group of connecting pipes 53 and reach the group of U-shaped water spray frames 51. The water is then sprayed out by the multiple high-pressure nozzles 52 to spray the autoclaved aerated concrete block, ensuring that the water is sprayed evenly on the surface of the autoclaved aerated concrete block.

[0031] After one water spraying is completed, the autoclaved aerated concrete block continues to be transported by the conveyor 2. When the photoelectric switch 55 in the group can no longer detect the position of the autoclaved aerated concrete block, the control panel 6 will control the electric telescopic rod 56 to drive the humidity sensor 57 to extend and retract, so that the humidity sensor 57 contacts the inside of the autoclaved aerated concrete block after the water spraying to detect the humidity, thereby making it easier for the humidity sensor 57 to directly contact the autoclaved aerated concrete block and facilitate accurate moisture content detection of the autoclaved aerated concrete block.

[0032] After the moisture content test is qualified, the subsequent two groups of control components 5 on the top of the conveyor 2 will no longer work, and the conveyor 2 will complete the transportation of the autoclaved aerated concrete blocks with qualified moisture content; after the moisture content test is unqualified, the subsequent two groups of control components 5 can spray water on the surface of the autoclaved aerated concrete blocks again until the moisture content test of the autoclaved aerated concrete blocks is qualified, thereby ensuring the quality of the autoclaved aerated concrete blocks with qualified moisture content, realizing automatic control, and easy use.

[0033] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A moisture content control device for autoclaved aerated concrete blocks, comprising a driving frame (1) and a conveyor (2) fixedly arranged at the top end of the driving frame (1), characterized in that: A water spray outer frame (3) is fixedly provided inside the driving frame (1); A water spray assembly (4) is provided on the top of the water spray outer frame (3) for spraying water on the autoclaved aerated concrete blocks; Three groups of control components (5) are provided inside the water spray outer frame (3) for accurately controlling the moisture content in the autoclaved aerated concrete blocks; The control assembly (5) includes a U-shaped water spray frame (51), the U-shaped water spray frame (51) is arranged inside the water spray outer frame (3) and is arranged on the top of the conveyor (2), and a plurality of evenly distributed high-pressure spray heads (52) are fixed on the inner wall of the U-shaped water spray frame (51), and the high-pressure spray heads (52) are communicated with the inside of the U-shaped water spray frame (51); The control assembly (5) further comprises an electric telescopic rod (56), and the electric telescopic rod (56) is fixedly arranged on the rear inner wall of the water spray outer frame (3), and a humidity sensor (57) is fixedly arranged at the front end of the electric telescopic rod (56).

2. The moisture content control device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The water spray assembly (4) comprises a water storage cylinder (41), the water storage cylinder (41) being fixedly arranged at the top center of the water spray outer frame (3), a T-shaped connecting pipe (42) being fixedly arranged at the top end inside the water spray outer frame (3), the top end of the T-shaped connecting pipe (42) passing through the water spray outer frame (3) and being fixedly connected to the water storage cylinder (41), and the T-shaped connecting pipe (42) and the water storage cylinder (41) being in communication with each other.

3. The moisture content control device for autoclaved aerated concrete blocks according to claim 2, characterized in that: A first electric valve (43) is fixedly provided on the top end of the T-shaped connecting pipe (42), and a cylinder door (44) is provided on the top cover of the water storage cylinder (41).

4. The moisture content control device for autoclaved aerated concrete blocks according to claim 2, characterized in that: A common photoelectric switch (55) is fixedly provided between the front and rear sides of the U-shaped water spray frame (51), a connecting pipe (53) is fixedly provided on the top of the U-shaped water spray frame (51), a second electric valve (54) is fixedly provided on the connecting pipe (53), and the top ends of the three connecting pipes (53) are fixed to the bottom of the T-shaped connecting pipe (42).

5. The device for controlling moisture content of autoclaved aerated concrete blocks according to claim 1, wherein: A water storage tank (9) is provided at the bottom of the driving frame (1), a drainage pipe (7) is fixedly provided at the bottom of the driving frame (1), and the drainage pipe (7) is communicated with the inside of the water storage tank (9).

6. The device for controlling moisture content of autoclaved aerated concrete blocks according to claim 4, characterized in that: A control panel (6) for controlling the operation of a first electric valve (43), a second electric valve (54), a photoelectric switch (55), an electric telescopic rod (56), and a humidity sensor (57) is fixedly provided on the front side of the driving frame (1). Support columns (8) are fixedly provided at the four corners of the bottom of the driving frame (1). A transparent observation window (10) is embedded on the front side of the water spray outer frame (3).

Citation Information

Patent Citations

  • Water content control device for autoclaved aerated concrete blocks

    CN213446874U