Embossing device for environment-friendly PVC carpet production

By setting up an electrostatic removal component in the embossing device, the problem of carpet static electricity affecting the embossing quality is solved, and efficient electrostatic removal and embossing effect is achieved.

CN223236958UActive Publication Date: 2025-08-19GUANGZHOU GOOD PLASTICPRODUCTS CO LTD
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Patent Information

Application Number
CN202422294556.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-19
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing embossing devices for environmentally friendly PVC carpet production lack static structures, resulting in static electricity on the carpet affecting the embossing effect and reducing the embossing quality.

Method used

An embossing device including an electrostatic removal assembly is designed to remove static electricity from the carpet by providing an electrostatic removal assembly. The components include hollow blocks, push rods, motor bodies, rotating rods, belts and electrostatic removal strips to achieve axial rotation to remove static electricity.

Benefits of technology

Effectively remove static electricity from the carpet, prevent static electricity from affecting the embossing effect, and improve the embossing quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223236958U_ABST
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Abstract

The utility model relates to the field of embossing devices, in particular to an embossing device for producing an environment-friendly PVC (polyvinyl chloride) carpet. According to the technical scheme, static electricity removing assemblies used for removing static electricity are arranged on the two sides of a frame; the static electricity removing assembly comprises a hollow block; the number of the hollow blocks is four. A push rod is arranged on the hollow block; the number of the push rods is four. A motor body is arranged at the front end of the push rod; the motor body is rotationally connected with a rotating rod; a belt is arranged at the rear end part of the rotating rod; an electrostatic eliminating strip is arranged on the rotating rod; the motor body, the rotating rod, the static electricity removing strip and the belt are arranged into a whole. The main body supporting structure is arranged for main supporting work, and the frame is used for main body supporting. And meanwhile, the bottom heating structure heats the carpet, printing is accelerated, the heating pipe is fixed through the hollow plate, and carpet heating work is conducted.
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Description

Technical Field

[0001] The utility model relates to the field of embossing devices, in particular to an embossing device for producing environmentally friendly PVC carpets. Background Art

[0002] PVC carpet is a carpet produced with polyvinyl chloride resin material. Specifically, it uses polyvinyl chloride and its copolymer resin as the main raw materials, with fillers, plasticizers, stabilizers, colorants and other auxiliary materials added. It is made on a sheet-like continuous base material through uniform mixing and coating processes or calendering and extrusion processes. It can be used instead of pure wool carpets and chemical fiber carpets.

[0003] When the existing environmentally friendly PVC carpet embossing device is performing embossing work, small objects may be attached to the carpet due to static electricity. During the embossing work, the embossing effect of the carpet may be affected, thereby reducing the embossing quality.

[0004] Therefore, in view of the fact that the existing embossing device lacks a static electricity removal structure, which in turn affects the embossing effect, an environmentally friendly embossing device for PVC carpet production can be designed to solve the above problem. Utility Model Content

[0005] In order to overcome the problem of small objects being attached to the carpet due to static electricity, the existing embossing equipment for environmentally friendly PVC carpet production lacks a static electricity removal structure during embossing. Therefore, the embossing effect of the carpet may be affected during embossing, thereby reducing the embossing quality.

[0006] The technical solution of the utility model is: an embossing device for producing environmentally friendly PVC carpets, comprising a frame and a static-eliminating assembly; static-eliminating assemblies for removing static electricity are disposed on both sides of the frame; the static-eliminating assembly performs static-eliminating work. The static-eliminating assembly includes four hollow blocks; push rods are disposed on the hollow blocks; four push rods are disposed; a motor body is disposed at the front end of the push rod; a rotating rod is rotatably connected to the motor body; a belt is disposed at the rear end of the rotating rod; a static-eliminating strip is disposed on the rotating rod; the motor body, rotating rod, static-eliminating strip, and belt are integrally formed.

[0007] Preferably, a main support structure is provided to perform the main support work; a bottom heating structure is provided to heat the carpet and accelerate printing; a bilateral rotating unwinding and rewinding structure is provided to perform rotating unwinding and rewinding work; a bilateral static electricity removal structure is provided to remove static electricity from the carpet to prevent static electricity from affecting the printing effect; an intermediate rotating printing structure is provided, and a heating structure is provided inside the printing structure to facilitate heated printing.

[0008] Preferably, the frame is equipped with a hollow plate; a heating tube is installed inside the hollow plate. The hollow plate secures the push rod, which extends and retracts, driving the rotating rod to move, thereby compacting the carpet. Simultaneously, the motor is activated, driving the rotating rod and belt to rotate, achieving a coupled rotation, thereby rotating the static removal strip and removing static electricity from the carpet. The frame provides support for the main body, and the hollow plate secures the heating tube, heating the carpet.

[0009] Preferably, a gantry is provided at the upper end of the heating tube; a fixed slide is provided on the gantry; a movable slider is slidably connected to the fixed slide; a rotating motor is provided at the front end of the movable slider; a hollow column is provided at the front end of the rotating motor; and a rotating shaft is provided at the front end of the hollow column. The fixed slide is provided on the gantry, and the movable slider slides on the fixed slide, driving the rotating motor and the rotating shaft to move, thereby compacting the carpet.

[0010] Preferably, two movable sliders are provided, and the rotating motor is connected to the rotating shaft and the hollow column. The hollow column and the rotating shaft are rotated by the rotating motor.

[0011] Preferably, an embossed strip is provided on the outside of the hollow column, and a heating wire is provided inside the hollow column. The heating wire performs heating to accelerate the embossed strip on the outside of the hollow column to produce an embossing effect.

[0012] Preferably, brackets are provided on both sides of the hollow block; locking members are provided on the brackets; a rotary motor is provided at the front end of the locking members; a rotary shaft is rotatably connected to the rotary motor; and a crawler is provided at the rear end of the rotary shaft. The brackets provide support, the locking members secure the rotary shaft, and the rotary motor is activated, driving the rotary shaft and crawler to rotate in conjunction, thereby achieving the reeling and unreeling operation.

[0013] Preferably, four brackets are provided, four locking members are also provided, and the rotating motor, the rotating shaft and the crawler are provided as a whole. The whole structure facilitates synchronous operation.

[0014] Beneficial effects of the utility model:

[0015] 1. The main support structure is provided to perform the main support work, and the frame is provided to perform the main support. At the same time, the bottom heating structure heats the carpet to accelerate printing, and the hollow plate fixes the heating tube to heat the carpet. A bilateral rotating unwinding and rewinding structure is provided to perform synchronous shaft rotation to realize rotating unwinding and rewinding work, and a bilateral static electricity removal structure is provided to remove static electricity from the carpet to prevent static electricity from affecting the printing effect. At the same time, an intermediate rotating printing structure is provided, and a heating structure is provided inside the printing structure to facilitate heating printing. This overcomes the disadvantage that small substances will adhere to the carpet due to static electricity, while the existing environmentally friendly PVC carpet production embossing device lacks a static electricity removal structure during embossing, which may affect the embossing effect of the carpet during embossing, thereby reducing the embossing quality;

[0016] 2. The main support and embossing work is performed by setting up a main support structure. The frame provides the main support, and the hollow plate fixes the heating tube to heat the carpet. The bracket provides support, the locking piece fixes the rotating shaft, and the rotating motor starts, driving the rotating shaft and the crawler to rotate in a connected manner to achieve the winding and unwinding work. The overall structure is convenient for synchronous work. A fixed slide rail is set on the gantry, and the movable slider slides on the fixed slide rail, driving the rotating motor and the rotating shaft to move, thereby pressing the carpet. The hollow column and the rotating shaft are rotated by the rotating motor. The heating wire performs heating work to accelerate the embossing effect of the embossed strip on the outside of the hollow column. After that, the static electricity removal work is performed by setting up a static electricity removal structure. The hollow block fixes the push rod, and the push rod is extended and retracted, driving the rotating rod to move, which can press the carpet. At the same time, the motor body starts, driving the rotating rod and the belt to rotate, realizing the connected rotation, thereby rotating the static electricity removal strip, removing static electricity from the carpet, and completing the embossing work of environmentally friendly PVC carpet production; BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the embossing device for producing environmentally friendly PVC carpets of the present utility model;

[0018] Figure 2 Shown is a schematic diagram of the belt of the embossing device for producing environmentally friendly PVC carpets of this utility model;

[0019] Figure 3 Shown is a schematic diagram of the static elimination strip of the embossing device for producing environmentally friendly PVC carpets of the present utility model;

[0020] Figure 4 Shown is a schematic diagram of the heating wire of the embossing device for producing environmentally friendly PVC carpets of this utility model;

[0021] Explanation of the accompanying drawings: 1. Frame; 2. Hollow plate; 3. Heating tube; 4. Gantry; 5. Fixed slide rail; 6. Moving slider; 7. Rotating motor; 8. Rotating shaft; 9. Hollow column; 10. Embossed strip; 11. Heating wire; 12. Bracket; 13. Locking piece; 14. Rotating motor; 15. Rotating shaft; 16. Track; 1701. Hollow block; 1702. Push rod; 1703. Motor body; 1704. Rotating rod; 1705. Anti-static strip; 1706. Belt. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] See also Figure 1-Figure 4 The present invention provides an embodiment of an embossing device for producing environmentally friendly PVC carpets, comprising a frame 1 and a static-eliminating assembly. A hollow plate 2 is mounted on the frame 1, and a heating tube 3 is disposed within the hollow plate 2. A gantry 4 is mounted on the upper end of the heating tube 3, a fixed rail 5 is mounted on the gantry 4, and a movable slider 6 is slidably connected to the fixed rail 5. A rotating motor 7 is mounted on the front end of the movable slider 6, and a hollow column 9 is mounted on the front end of the rotating motor 7. A rotating shaft 8 is mounted on the front end of the hollow column 9. Two movable sliders 6 are provided, and the rotating motor 7 is rotatably connected to the rotating shaft 8 and the hollow column 9. An embossing strip 10 is mounted on the exterior of the hollow column 9, and a heating wire 11 is disposed within the interior of the hollow column 9. Brackets 12 are mounted on both sides of the hollow block 1701, and locking members 13 are mounted on the brackets 12. A rotating motor 14 is mounted on the front end of the locking member 13, and a rotating shaft 15 is rotatably connected to the rotating motor 14. A track 16 is mounted on the rear end of the rotating shaft 15. Four brackets 12 are provided; four locking members 13 are also provided, and the rotating motor 14, the rotating shaft 15 and the crawler 16 are provided as a whole. The frame 1 supports the main body, and the hollow plate 2 fixes the heating tube 3 to heat the carpet. The bracket 12 provides support, the locking member 13 fixes the rotating shaft 15, and the rotating motor 14 is started, driving the rotating shaft 15 and the crawler 16 to rotate in conjunction to realize the winding and unwinding work. The overall structure facilitates synchronous work. A fixed slide rail 5 is provided on the gantry 4, and the movable slider 6 slides on the fixed slide rail 5, driving the rotating motor 7 and the rotating shaft 8 to move and press the carpet. The hollow column 9 and the rotating shaft 8 are rotated by the rotating motor 7. The heating wire 11 performs heating work to accelerate the embossing effect of the embossed strip 10 on the outside of the hollow column 9.

[0024] See also Figure 2-Figure 3The utility model provides an embodiment: static electricity removal components for removing static electricity are provided on both sides of the frame 1; the static electricity removal components include hollow blocks 1701; four hollow blocks 1701 are provided; a push rod 1702 is provided on the hollow block 1701; four push rods 1702 are provided; a motor body 1703 is provided at the front end of the push rod 1702; a rotating rod 1704 is rotatably connected to the motor body 1703; a belt 1706 is provided at the rear end of the rotating rod 1704; a static electricity removal strip 1705 is provided on the rotating rod 1704; the motor body 1703, the rotating rod 1704, the static electricity removal strip 1705 and the belt 1706 are provided as a whole. The hollow block 1701 fixes the push rod 1702, and the push rod 1702 is extended and retracted, driving the rotating rod 1704 to move, which can compress the carpet. At the same time, the motor body 1703 is started, driving the rotating rod 1704 and the belt 1706 to rotate, realizing the coupled rotation, thereby causing the static electricity removal strip 1705 to rotate and remove static electricity from the carpet.

[0025] During operation, frame 1 provides the main support, while hollow plate 2 secures heating tube 3, heating the carpet. Bracket 12 provides support, locking member 13 secures rotating shaft 15, and rotating motor 14 activates, driving rotating shaft 15 and track 16 to rotate in conjunction, achieving reeling and unwinding. The overall structure facilitates synchronous operation. Hollow block 1701 secures push rod 1702, which retracts and retracts, driving rotating rod 1704 to move, compressing the carpet. Simultaneously, motor 1703 activates, driving rotating rod 1704 and belt 1706 to rotate in conjunction, thereby rotating static removal strip 1705 and removing static electricity from the carpet. Gantry 4 is equipped with fixed rails 5, and movable slider 6 slides on them, driving rotating motor 7 and rotating shaft 8 to move, compressing the carpet. Rotating motor 7 rotates hollow column 9 and rotating shaft 8. The heating wire 11 performs heating work to accelerate the embossing effect of the embossing strip 10 outside the hollow column 9. All work is completed.

[0026] Through the above steps, the main support structure is set up to perform the main support work, and the frame 1 performs the main support. At the same time, the bottom heating structure heats the carpet to accelerate printing, and the hollow plate 2 fixes the heating tube 3 to heat the carpet. A bilateral rotating unwinding and rewinding structure is set up to perform synchronous shaft rotation to achieve rotating unwinding and rewinding work. A bilateral static removal structure is set up to remove static electricity from the carpet to prevent static electricity from affecting the printing effect. At the same time, an intermediate rotating printing structure is set up, and a heating structure is set up inside the printing structure to facilitate heated printing. This overcomes the disadvantage that small objects will adhere to the carpet due to static electricity, while the existing environmentally friendly PVC carpet production embossing device lacks a static removal structure during embossing, which may affect the embossing effect of the carpet during embossing, thereby reducing the embossing quality.

[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. An embossing device for producing environmentally friendly PVC carpets, comprising a frame (1); characterized in that: The invention also includes a static electricity removal component; static electricity removal components for removing static electricity are provided on both sides of the frame (1); the static electricity removal component includes a hollow block (1701); four hollow blocks (1701) are provided; a push rod (1702) is provided on the hollow block (1701); four push rods (1702) are provided; a motor body (1703) is provided at the front end of the push rod (1702); a rotating rod (1704) is rotatably connected to the motor body (1703); a belt (1706) is provided at the rear end of the rotating rod (1704); a static electricity removal strip (1705) is provided on the rotating rod (1704); the motor body (1703), the rotating rod (1704), the static electricity removal strip (1705) and the belt (1706) are provided as a whole.

2. The embossing device for producing environmentally friendly PVC carpets according to claim 1, characterized in that: A hollow plate (2) is provided on the frame (1); a heating tube (3) is provided inside the hollow plate (2).

3. The embossing device for producing environmentally friendly PVC carpets according to claim 2, characterized in that: A gantry (4) is provided at the upper end of the heating tube (3); a fixed slide rail (5) is provided on the gantry (4); a movable slider (6) is slidably connected to the fixed slide rail (5); a rotating motor (7) is provided at the front end of the movable slider (6); a hollow column (9) is provided at the front end of the rotating motor (7); and a rotating shaft (8) is provided at the front end of the hollow column (9).

4. The embossing device for producing environmentally friendly PVC carpets according to claim 3, characterized in that: Two movable sliders (6) are provided; a rotating motor (7) is rotatably connected to a rotating shaft (8) and a hollow column (9).

5. The embossing device for producing environmentally friendly PVC carpets according to claim 4, characterized in that: An embossed strip (10) is provided on the outside of the hollow column (9); and a heating wire (11) is provided on the inside of the hollow column (9).

6. The embossing device for producing environmentally friendly PVC carpets according to claim 5, characterized in that: Brackets (12) are provided on both sides of the hollow block (1701); a locking member (13) is provided on the bracket (12); a rotating motor (14) is provided at the front end of the locking member (13); a rotating shaft (15) is rotatably connected to the rotating motor (14); and a crawler (16) is provided at the rear end of the rotating shaft (15).

7. The embossing device for producing environmentally friendly PVC carpets according to claim 6, characterized in that: Four brackets (12) are provided; four locking members (13) are also provided; the rotating motor (14), the rotating shaft (15) and the crawler belt (16) are provided as a whole.