Automatic processing production line for color steel plates

By reasonably configuring the ratio of the cutting rollers and the packaging conveying rollers in the color steel plate automation production line and setting up an efficient automatic cutting device, the problem of unbalanced machine efficiency in the color steel plate production line is solved, efficient production and reduced manual operation complexity.

CN223238710UActive Publication Date: 2025-08-19SHANDONG TUOWEI MASCH MFG CO LTD
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Patent Information

Application Number
CN202423036538.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-08-19
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The time required for each process in the existing color steel plate automation production line is different, resulting in the low efficiency of some machines and the production line needs to be optimized to improve the overall efficiency.

Method used

By setting the reasonable ratio of the discharge roller and the packaging conveying roller device to be 2:1, and equipped with an automatic discharge device, including horizontal and vertical moving mechanisms and jaws, the efficient conveying and packaging of color steel plates is achieved.

Benefits of technology

It significantly improves production efficiency, reduces the complexity and labor intensity of manual operations, and lays the foundation for the automation and intelligent upgrade of enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic color steel plate processing production line which comprises a discharging roller way, an automatic discharging device and a packaging and conveying roller way device, the discharging roller way and the packaging and conveying roller way device are arranged in parallel, the number proportion of the discharging roller way and the packaging and conveying roller way device is 2: 1, and the automatic discharging device is arranged above the discharging roller way and the packaging and conveying roller way device through a portal frame. The automatic discharging device further comprises a horizontal moving mechanism and a plurality of vertical moving mechanisms, clamping jaws are arranged at the lower ends of the vertical moving mechanisms, and the distance between every two adjacent clamping jaws ranges from 500 mm to 800 mm. The automatic blanking device has the beneficial effects that the proportional relation between the blanking roller way and the packaging and conveying roller way device is reasonably configured, the efficient automatic blanking device is arranged, and the blanking roller way and the packaging and conveying roller way device are organically combined, so that the processing efficiency of each device is remarkably improved, and the production cost is reduced. Not only is the production efficiency greatly improved, but also the complexity of manual operation is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of color steel plate processing devices, in particular to an automatic processing production line for color steel plates. Background Art

[0002] Color-coated steel sheets are manufactured using cold-rolled, electrogalvanized, hot-dip galvanized, or galvanized steel substrates. After surface degreasing, phosphating, and chromate treatment, color-coated steel sheets are coated with an organic coating and then baked. They combine the strength of steel sheets with the corrosion resistance and aesthetics of organic coatings, creating a new type of metallurgical product. Color-coated steel sheets are widely used in construction, industry, transportation, and home furnishing. In the construction sector, color-coated steel sheets are commonly used for roofing, walls, and interior decoration of factories, warehouses, commercial buildings, and residential buildings. In the industrial sector, color-coated steel sheets are widely used in the manufacturing process of industries such as manufacturing, automobile manufacturing, and home appliances.

[0003] Automated production lines for color-coated steel sheets include automatic forming and packaging devices. The automatic forming device palletizes the sheets after forming them, and packaging can only begin after the sheets have reached the designed height. Therefore, the packaging device must be operated at a reduced efficiency or idle to match the efficiency of the automatic forming device. Therefore, current automated production lines for color-coated steel sheets require optimization to ensure that each device in the line operates at the highest possible efficiency. Utility Model Content

[0004] In order to solve the problem that the time required for each process in the automated production line of color-coated steel plates is different, resulting in low efficiency of some machines;

[0005] The utility model provides an automatic processing production line for color steel plates, including a feeding roller, an automatic feeding device and a packing and conveying roller device.

[0006] The unloading roller and the packaging conveying roller device are arranged in parallel with a quantity ratio of 2:1, and the automatic unloading device is arranged above the unloading roller and the packaging conveying roller device through a gantry;

[0007] The automatic unloading device further comprises a horizontal moving mechanism and a plurality of vertical moving mechanisms. A clamping jaw is provided at the lower end of the vertical moving mechanism, and the spacing between adjacent clamping jaws is 500 to 800 mm.

[0008] As a preferred solution, an automatic color steel plate forming machine is provided at the front end of the unloading roller to form and stack the color steel plates.

[0009] As a preferred solution, the horizontal movement mechanism includes a transverse track arranged on the gantry crossbeam, and also includes a first connecting beam with both ends slidingly arranged on the transverse track.

[0010] As a preferred solution, the vertical movement mechanism includes a longitudinally arranged motor, a second connecting beam is arranged at the lower end of the motor, and a plurality of clamps are arranged at the lower end of the second connecting beam.

[0011] As a preferred solution, the clamping jaw includes a central support and clamping fingers. Lateral cylinders in opposite directions are provided on both sides of the central support. The cylinders drive the clamping fingers to move. The distance between the vertical sections of the clamping fingers on both sides is 800 to 1050 mm.

[0012] Furthermore, the clamping fingers are L-shaped, and the vertical sections of the clamping fingers are fixedly connected to the cylinder.

[0013] As a preferred solution, the packaging conveying roller device includes a packaging conveying roller, and a winding machine and a packaging machine are successively arranged above the packaging conveying roller.

[0014] As a preferred solution, the packaging conveying roller device is arranged between two unloading rollers.

[0015] The beneficial effects of the utility model are:

[0016] The utility model reasonably configures the proportional relationship between the unloading roller and the packaging conveying roller device, and sets up an efficient automatic unloading device, thereby organically combining the unloading roller and the packaging conveying roller device to form a smooth and coordinated production system. The processing efficiency of each device is significantly improved, which not only greatly improves the production efficiency, but also effectively reduces the complexity and labor intensity of manual operation, laying a solid foundation for the company's production automation and intelligent upgrading. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the content of the present invention easier to understand, the present invention is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings, wherein

[0018] Figure 1 It is a structural diagram of the present utility model.

[0019] Figure 2 It is the main view of the present utility model.

[0020] Figure 3 It is a left view of the utility model.

[0021] Figure 4 for Figure 2 A partial enlarged schematic diagram of point A in the middle.

[0022] The reference numerals in the accompanying drawings are:

[0023] 1 Unloading roller conveyor; 2 Automatic unloading device; 21 Gantry; 22 Horizontal moving mechanism; 23 Vertical moving mechanism; 24 Gripper; 241 Central support; 242 Gripper finger; 243 Cylinder; 25 Horizontal track; 26 First connecting beam; 27 Motor; 28 Second connecting beam; 3 Packing and conveying roller conveyor device; 31 Packing and conveying roller conveyor; 32 Wrapping machine; 33 Packing machine; 4 Color-coated steel plate automatic forming machine. DETAILED DESCRIPTION

[0024] To illustrate the features of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Example:

[0026] See also Figures 1 to 4 The embodiment of the utility model provides an automated processing production line for color steel plates, including a feeding roller 1, an automatic feeding device 2 and a packaging conveying roller device 3. In this embodiment, the feeding roller 1 and the packaging conveying roller device 3 are arranged in parallel and the number ratio is 2:1. The automatic feeding device 2 is arranged above the feeding roller 1 and the packaging conveying roller device 3 through a gantry 21; the automatic feeding device 2 also includes a horizontal moving mechanism 22 and a plurality of vertical moving mechanisms 23. A clamping claw 24 is provided at the lower end of the vertical moving mechanism 23, and the spacing between adjacent clamping claws 24 is 500 to 800 mm. By reasonably configuring the proportional relationship between the feeding roller and the packaging conveying roller device, and providing an efficient automatic feeding device, the feeding roller and the packaging conveying roller device are organically combined to form a smooth and coordinated production system. The processing efficiency of each device has been extremely significantly improved, which not only greatly improves the production efficiency, but also effectively reduces the complexity and labor intensity of manual operation, laying a solid foundation for the production automation and intelligent upgrading of the enterprise.

[0027] Preferably, in this embodiment, a color steel plate automatic forming machine 4 is provided at the front end of the unloading roller 1 to press and stack the color steel plates, further increasing the degree of automation of the production line. The color steel plate automatic forming machine 4 presses the color steel plates and then stacks them.

[0028] Preferably, the horizontal movement mechanism 22 in this embodiment includes a transverse track 25 provided on the crossbeam of the gantry 21, and also includes a first connecting beam 26 with both ends slidingly provided on the transverse track 25. The vertical movement mechanism 23 includes a longitudinally arranged motor 27, a second connecting beam 28 provided at the lower end of the motor 27, and a plurality of clamping claws 24 provided at the lower end of the second connecting beam 28. The horizontal movement mechanism 22 and the vertical movement mechanism 23 cooperate to achieve lateral and vertical movement of the clamping claws.

[0029] Preferably, the clamping jaw 24 includes a central support 241 and clamping fingers 242. Cylinders 243 are positioned on opposite sides of the central support 241. Cylinders 243 drive the movement of the clamping fingers 242, and the distance between the vertical sections of the two side clamping fingers 242 is 800 to 1050 mm. In this embodiment, the clamping fingers 242 are L-shaped, with the vertical sections of the clamping fingers 242 fixedly connected to the cylinders 243. The horizontal sections of the clamping fingers 242 support the color steel plate to prevent it from falling.

[0030] Preferably, the packaging conveyor roller device 3 includes a packaging conveyor roller 31, and a wrapping machine 32 and a baling machine 33 are successively arranged above the packaging conveyor roller 31. The packaging conveyor roller device 3 is arranged between the two unloading rollers 1. The stacked color steel plates are clamped by the clamps 24 from the unloading rollers 1 on both sides and placed on the packaging conveyor roller device 3, and are packaged successively through the wrapping machine 32 and the baling machine 33.

[0031] The above embodiments and accompanying drawings are intended only to illustrate the technical solutions of the present invention and are not intended to limit the present invention. The present invention has been described in detail with reference to preferred embodiments. Those skilled in the art should understand that any changes, modifications, additions, or substitutions made by those skilled in the art within the spirit of the present invention do not depart from the spirit of the present invention and are intended to fall within the scope of the claims of the present invention. Other related technical structures not fully disclosed in this utility model are prior art in the art.

Claims

1. An automated processing production line for color steel plates, comprising a feed roller (1), an automatic feed device (2) and a packing and conveying roller device (3), characterized in that: The unloading roller (1) and the packaging conveying roller device (3) are arranged in parallel with a quantity ratio of 2:1, and the automatic unloading device (2) is arranged above the unloading roller (1) and the packaging conveying roller device (3) through a gantry (21); The automatic unloading device (2) further comprises a horizontal moving mechanism (22) and a plurality of vertical moving mechanisms (23). A clamping jaw (24) is provided at the lower end of the vertical moving mechanism (23), and the spacing between adjacent clamping jaws (24) is 500 to 800 mm.

2. The color steel plate automated processing production line according to claim 1, characterized in that: A color steel plate automatic forming machine (4) is provided at the front end of the unloading roller (1) for forming and stacking the color steel plates.

3. The color steel plate automated processing production line according to claim 1, characterized in that: The horizontal movement mechanism (22) includes a transverse track (25) arranged on the crossbeam of the gantry (21), and also includes a first connecting beam (26) with both ends slidably arranged on the transverse track (25).

4. The color steel plate automated processing production line according to claim 1, characterized in that: The vertical movement mechanism (23) includes a longitudinally arranged motor (27), a second connecting beam (28) is arranged at the lower end of the motor (27), and a plurality of clamping claws (24) are arranged at the lower end of the second connecting beam (28).

5. The color steel plate automated processing production line according to claim 1, characterized in that: The clamping jaw (24) comprises a central support (241) and clamping fingers (242). Cylinders (243) are arranged on both sides of the central support (241) in a lateral direction and in opposite directions. The cylinders (243) drive the clamping fingers (242) to move. The distance between the vertical sections of the clamping fingers (242) on both sides is 800 to 1050 mm.

6. The color steel plate automated processing production line according to claim 5, characterized in that: The clamping finger (242) is L-shaped, and the vertical section of the clamping finger (242) is fixedly connected to the cylinder (243).

7. The color steel plate automated processing production line according to claim 1, characterized in that: The packaging conveying roller device (3) comprises a packaging conveying roller (31), and a wrapping machine (32) and a packaging machine (33) are successively arranged above the packaging conveying roller (31).

8. The color steel plate automated processing production line according to claim 1, characterized in that: The packaging conveying roller device (3) is arranged between the two unloading rollers (1).