Scraper slag salvaging machine with brushing mechanism

Abstract

The utility model belongs to the field of slag salvaging machines, and relates to a scraper slag salvaging machine with a brushing mechanism, which comprises a machine base, a motor is fixedly connected to the middle of the side wall of the machine base, a driving rod is fixedly connected to the output end of the motor, a pair of conveying chains are rotatably connected to the middle of the side wall of the driving rod, and the conveying chains are symmetrically arranged on the two sides of the driving rod. The conveying chain is brushed through the brush, dirt, grease, dust and other residues attached to the conveying chain can be cleaned, it is ensured that the surface of the conveying chain is clean and smooth, the downtime of the submerged chain conveyor caused by jamming, chain jumping and other faults of the conveying chain is shortened, and the safety and reliability of the submerged chain conveyor are improved; and the conveying chain is regularly cleaned and brushed, so that corrosion and abrasion of dirt and impurities to the interior of the conveying chain can be effectively prevented, the service life of the conveying chain is prolonged, resistance and friction during running of the conveying chain can be reduced, and the overall running efficiency of the submerged chain conveyor is improved.

Description

Technical Field

[0001] The utility model belongs to the field of slag scooping machines, in particular to a scraper slag scooping machine with a cleaning mechanism. Background Art

[0002] A scraper slag remover is a continuous, efficient mechanical slag removal device used to separate solids of a specific particle size from a liquid-solid mixture. Due to its compact structure, adaptability, and wear and corrosion resistance, scraper slag removers are widely used in industries such as power generation, metallurgy, chemicals, building materials, and environmental protection.

[0003] The scraper slag picker drives the scraper to move through a transmission device. At this time, the scraper will move along the predetermined track at the bottom or side of the equipment, pick up slag and other materials from the bottom of the pool or pipe, and send them to the processing equipment for processing or discharge.

[0004] During long-term use and observation, it was found that when using a scraper slag remover to handle slag, some slag would get stuck between the chain links, causing the chain to run poorly or even break.

[0005] To this end, the utility model provides a scraper slag scooping machine with a cleaning mechanism. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background art, a scraper slag remover with a cleaning mechanism is proposed.

[0007] The technical solution adopted by the utility model to solve its technical problems is: the scraper slag machine with a brush cleaning mechanism described in the utility model comprises a machine base, a motor is fixedly connected to the middle of the side wall of the machine base, an active rod is fixedly connected to the output end of the motor, a transmission chain is rotatably connected to the middle of the side wall of the active rod, the transmission chain is a pair and symmetrically arranged on both sides of the active rod, a plurality of driven rods are rotatably connected to the middle of the side wall of the transmission chain, the active rod and the driven rod are correspondingly arranged, a disassembly component is provided in the middle of the side wall of the transmission chain, a connecting scraper is connected to the middle of the side wall of the disassembly component, a plurality of rotating rods are rotatably connected to the middle of the inner side wall of the machine base, and the plurality of rotating rods are symmetrically arranged on both sides of the machine base, and a brush is fixedly connected to the middle of the side wall of the rotating rod. There are multiple brushes that are regularly arranged in a circular array on the side wall of the rotating rod. The brushes are made of deformable material. A discharge port is provided on the inner wall of the bottom of the machine base. Protective components are fixed on both sides of the machine base. In this step, by using a brush to clean the conveyor chain, dirt, grease, dust and other residues attached to the conveyor chain can be cleaned to ensure that the surface of the conveyor chain is clean and smooth, reducing the downtime of the slag remover due to failures such as conveyor chain jamming and chain jumping, and improving the safety and reliability of the slag remover. Regular cleaning of the conveyor chain can not only effectively prevent dirt and impurities from causing corrosion and wear to the inside of the conveyor chain, extending the service life of the conveyor chain, but also reduce the resistance and friction of the conveyor chain during operation, thereby improving the overall operating efficiency of the slag remover.

[0008] Preferably, a water collecting tank is fixedly connected to the side wall of the bottom of the machine base, and the water collecting tank is arranged under the machine base. A water pump is fixedly connected to the middle of the side wall of the water collecting tank, and the water pumping end of the water pump is fixedly connected to a water pumping pipe, and the water pumping pipe is arranged inside the machine base. The water outlet end of the water pump is fixedly connected to a water supply pipe, and the water supply pipe is fixed to the machine base, and the water supply pipe is arranged inside the water collecting tank. In this step, by arranging a water pump, a water pumping pipe and a water supply pipe, the bottom of the machine base can be cooled by circulating water. A large amount of friction heat will be generated by the slag scooper during operation, resulting in an increase in the temperature of the equipment and causing thermal damage to the parts of the equipment, such as deformation, increased wear, etc. This setting can effectively reduce the temperature of the equipment, protect the equipment from damage, and extend the service life of the equipment.

[0009] Preferably, the disassembly assembly includes multiple connecting rods, which are threadedly connected to the conveying chains, and the multiple connecting rods are symmetrically arranged between a pair of conveying chains. The other end of the connecting rod is threadedly connected to a limiting block, and the middle part of the side wall of the connecting rod is slidably fitted with a connecting scraper, and the connecting rod and the connecting scraper are interference fit. This step provides connecting rods and limiting blocks, so that when the staff needs to replace or repair the connecting scraper, they do not need to disassemble the entire slag scooper, but only need to remove the connecting scraper, which greatly simplifies the maintenance process. The detachable connecting scraper enables the slag scooper to adapt to different working environments and material properties more flexibly. When the working environment or material changes, only the appropriate connecting scraper needs to be replaced.

[0010] Preferably, the protective component includes a splash guard, which is a pair of symmetrically arranged on the side wall of the machine base, and a plurality of fixed blocks are fixedly connected to the middle of the side wall of the splash guard. This step can effectively block the splashing liquid by setting the splash guard and the fixed block, and prevent it from splashing to the outside of the machine base or the working area, thereby keeping the working environment clean and safe. The splash guard can effectively block the splashing liquid, reduce the safety hazards caused by the splashing liquid to the staff, reduce the risk of injury to the staff, and enhance the safety of the equipment.

[0011] Preferably, a collection box is provided on the bottom side wall of the discharge port, and a guide plate is fixedly connected to the middle of the inner side wall of the collection box. There are multiple guide plates and they are staggered inside the collection box. In this step, the collection box can be set to collect the slag discharged from the discharge port, ensuring that the slag is collected and stored in an orderly manner, which is convenient for subsequent processing or utilization. By setting multiple guide plates, the slag can be guided to flow in the collection box in an orderly manner, ensuring that the slag enters the collection box smoothly, avoiding slag accumulation or blockage.

[0012] Preferably, a filter plate is fixedly connected to the bottom side wall of the aggregate box, and a water collecting tray is provided on the bottom side wall of the filter plate. The aggregate box, the water collecting tray and the filter plate are connected. This step can effectively separate the solid particles in the slag by setting the water collecting tray and the filter plate, thereby improving the overall separation efficiency, ensuring that the material discharged from the slag scoop is purer, and reducing the difficulty and cost of subsequent processing.

[0013] Preferably, a filter is installed in the middle of the side wall of the water pump, and the filter is arranged inside the water pump. This step can block impurities from entering the water pump by setting the filter, thereby preventing blockage and ensuring the stability of the pumping efficiency.

[0014] The beneficial effects of the utility model are as follows:

[0015] 1. The scraper slag collector with a cleaning mechanism described in the utility model can clean the dirt, grease, dust and other residues attached to the conveyor chain by using a brush to clean the conveyor chain, ensuring that the surface of the conveyor chain is clean and smooth, reducing the downtime of the slag collector caused by malfunctions such as conveyor chain jamming and chain jumping, and improving the safety and reliability of the slag collector. Regular cleaning of the conveyor chain can not only effectively prevent dirt and impurities from causing corrosion and wear to the inside of the conveyor chain, extending the service life of the conveyor chain, but also reduce the resistance and friction of the conveyor chain during operation, thereby improving the overall operating efficiency of the slag collector.

[0016] 2. The scraper slag remover with a brushing mechanism described in the utility model can cool the bottom of the machine base by circulating water by setting a water pump, a water suction pipe and a water supply pipe. The slag remover will generate a large amount of friction heat during operation, which will cause the equipment temperature to rise and cause thermal damage to the equipment parts, such as deformation, increased wear, etc. This setting can effectively reduce the equipment temperature, protect the equipment from damage, and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the matching structure of the brush and the transmission chain in the utility model;

[0020] Figure 3 This is a schematic diagram of the matching structure of the transmission chain and the connecting scraper in the utility model;

[0021] Figure 4 This is a schematic diagram of the coordinated structure of the water pump and the water collecting tank of the utility model;

[0022] Figure 5 It is a cross-sectional view of the aggregate box in the utility model;

[0023] Figure 6 yes Figure 4 A partial enlarged view of point A in the middle.

[0024] Legend:

[0025] 1. Machine base; 11. Motor; 12. Active rod; 13. Conveyor chain; 14. Driven rod; 15. Connecting scraper; 16. Rotating rod; 17. Brush; 18. Discharge port; 2. Water collecting tank; 21. Water pump; 22. Suction pipe; 23. Water supply pipe; 3. Connecting rod; 31. Limit block; 4. Splash guard; 41. Fixed block; 5. Collecting tank; 51. Guide plate; 6. Water collecting tray; 61. Filter plate; 7. Filter screen. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Specific examples are given below.

[0028] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5As shown, a scraper slag remover with a cleaning mechanism according to an embodiment of the present invention comprises a machine base 1, a motor 11 is fixedly connected to the middle of the side wall of the machine base 1, an active rod 12 is fixedly connected to the output end of the motor 11, a transmission chain 13 is rotatably connected to the middle of the side wall of the active rod 12, the transmission chains 13 are a pair and are symmetrically arranged on both sides of the active rod 12, a plurality of driven rods 14 are rotatably connected to the middle of the side wall of the transmission chain 13, the active rod 12 and the driven rod 14 are correspondingly arranged, a disassembly component is provided in the middle of the side wall of the transmission chain 13, a connecting scraper 15 is connected to the middle of the side wall of the disassembly component, a plurality of rotating rods 16 are rotatably connected to the middle of the inner side wall of the machine base 1, and a plurality of rotating rods The rods 16 are symmetrically arranged on both sides of the machine base 1, and a brush 17 is fixed to the middle of the side wall of the rotating rod 16. There are multiple brushes 17 and they are regularly arranged in a circular array on the side wall of the rotating rod 16. The brushes 17 are made of deformable material. A discharge port 18 is provided on the inner side wall of the bottom of the machine base 1. Protective components are fixed on both sides of the machine base 1. When working, the staff installs multiple connecting scrapers 15 inside the machine base 1 by disassembling the components, and then starts the motor 11. The motor 11 drives the active rod 12 to rotate. When the active rod 12 rotates, it will drive the transmission chains 13 on both sides to rotate. When the transmission chains 13 rotate, it will synchronously drive multiple driven rods 14 to rotate. At this time, the driven rods 14 The rotation frequency is consistent with that of the active rod 12, and when the conveyor chain 13 rotates, the multiple connecting scrapers 15 connected to the conveyor chain 13 will move with the movement of the conveyor chain 13. Then the staff will pour the slag into the machine base 1 under the protection of the protective component. At this time, the slag will enter the machine base 1 and contact the multiple connecting scrapers 15, and move to the discharge port 18 under the push of the connecting scraper 15. In this process, the liquid in the slag will be separated. Similarly, when the conveyor chain 13 rotates, the conveyor chain 13 will push the brush 17 to rotate, so that the brush 17 will constantly contact and clean the conveyor chain 13 during rotation. The slag dropped from the inside of the conveyor chain 13 can be cleaned by using a brush 17 in this step to clean the dirt, grease, dust and other residues attached to the conveyor chain 13, ensuring that the surface of the conveyor chain 13 is clean and smooth, reducing the downtime of the slag remover due to failures such as the conveyor chain 13 being stuck or jumping, and improving the safety and reliability of the slag remover. Regularly cleaning the conveyor chain 13 can not only effectively prevent dirt and impurities from corroding and wearing the inside of the conveyor chain 13, extending the service life of the conveyor chain 13, but also reduce the resistance and friction of the conveyor chain 13 during operation, thereby improving the overall operating efficiency of the slag remover.

[0029] like Figure 2 、 Figure 4 and Figure 6As shown, the bottom side wall of the base 1 is fixedly connected to a water collecting tank 2, which is arranged below the base 1. A water pump 21 is fixedly connected to the middle of the side wall of the water collecting tank 2. The water pump 21 is fixedly connected to a water pumping pipe 22 at the pumping end. The water pumping pipe 22 is arranged inside the base 1. The water outlet of the water pump 21 is fixedly connected to a water delivery pipe 23. The water delivery pipe 23 is fixedly connected to the base 1. The water delivery pipe 23 is arranged inside the water collecting tank 2. When working, when the connecting scraper 15 is used to pick up the slag, the connecting scraper 15 will push the liquid in the slag back to the bottom of the base 1. At this time, the liquid at the bottom of the base 1 It will be drawn into the water supply pipe 23 from the suction pipe 22 by the water pump 21, and flow from the water supply pipe 23 to the inside of the water collecting tank 2. In this step, by setting the water pump 21, the suction pipe 22 and the water supply pipe 23, the bottom of the machine base 1 can be cooled by circulating water. The slag remover will generate a lot of friction heat during operation, causing the temperature of the equipment to rise and causing thermal damage to the parts of the equipment, such as deformation and increased wear. This setting can effectively reduce the temperature of the equipment, protect the equipment from damage, and extend the service life of the equipment.

[0030] like Figures 1 to 3 As shown, the disassembly assembly includes a plurality of connecting rods 3, which are threadedly connected to the conveying chain 13, and the plurality of connecting rods 3 are symmetrically arranged between a pair of conveying chains 13. The other end of the connecting rod 3 is threadedly connected to the limiting block 31, and the middle part of the side wall of the connecting rod 3 is slidably fitted with a connecting scraper 15. The connecting rod 3 and the connecting scraper 15 are interference fit. During operation, if it is found that the connecting scraper 15 is damaged, the staff will unscrew the connecting rod 3 from the conveying chain 13 and the side wall of the limiting block 31, remove the damaged connecting scraper 15 from the side wall of the connecting rod 3, and insert a new connecting scraper 15 The side wall of the connecting rod 3 is then screwed into the conveyor chain 13 and the limit block 31 to complete the replacement of the connecting scraper 15. By setting the connecting rod 3 and the limit block 31, this step allows the staff to replace or repair the connecting scraper 15 without having to disassemble the entire slag scraper. They only need to remove the connecting scraper 15, which greatly simplifies the maintenance process. The detachable connecting scraper 15 enables the slag scraper to adapt to different working environments and material characteristics more flexibly. When the working environment or material changes, only the appropriate connecting scraper 15 needs to be replaced.

[0031] like Figure 1As shown, the protective component includes a splash guard 4, which is a pair of splash guards 4 and is symmetrically arranged on the side wall of the machine base 1. A plurality of fixed blocks 41 are fixedly connected to the middle of the side wall of the splash guard 4. When the slag remover is working, the splash guard 4 and the fixed block 41 will protect both sides of the slag remover to prevent the slag from splashing to the outside of the machine base 1. This step can effectively block the splashing liquid by setting the splash guard 4 and the fixed block 41 to prevent it from splashing to the outside of the machine base 1 or the working area, thereby keeping the working environment clean and safe. The splash guard 4 that can effectively block the splashing liquid can reduce the safety hazards caused by the splashing liquid to the staff, reduce the risk of injury to the staff, and enhance the safety of the equipment.

[0032] like Figure 1 、 Figure 2 and Figure 5 As shown, a collection box 5 is provided on the bottom side wall of the discharge port 18, and a guide plate 51 is fixedly connected to the middle of the inner side wall of the collection box 5. There are multiple guide plates 51 and they are staggered inside the collection box 5. During operation, the separated slag will enter the collection box 5 from the discharge port 18, and the slag will slowly slide down under the guidance of multiple staggered guide plates 51. In this step, the collection box 5 can be set to collect the slag discharged from the discharge port 18, ensuring that the slag is collected and stored in an orderly manner, which is convenient for subsequent processing or utilization. By setting multiple guide plates 51, the slag can be guided to flow in an orderly manner in the collection box 5, ensuring that the slag enters the collection box 5 smoothly, avoiding slag accumulation or blockage.

[0033] like Figure 1 、 Figure 2 and Figure 5 As shown, a filter plate 61 is fixedly connected to the bottom side wall of the aggregate box 5, and a water collecting tray 6 is provided on the bottom side wall of the filter plate 61. The aggregate box 5, the water collecting tray 6 and the filter plate 61 are connected. During operation, the slag entering the aggregate box 5 will eventually fall on the top of the filter plate 61. The filter plate 61 will confine the solid particles inside the aggregate box 5, and the liquid part will flow into the water collecting tray 6 and be collected by the water collecting tray 6. This step can effectively separate the solid particles in the slag by setting the water collecting tray 6 and the filter plate 61, thereby improving the overall separation efficiency, ensuring that the material discharged from the slag scoop is purer, and reducing the difficulty and cost of subsequent processing.

[0034] like Figure 4 and Figure 6 As shown, a filter screen 7 is installed in the middle of the side wall of the water pumping pipe 22. The filter screen 7 is arranged inside the water pumping pipe 22. This step prevents impurities from entering the water pump 21 by setting the filter screen 7, thereby preventing the occurrence of blockage and ensuring the stability of the water pumping efficiency.

[0035] Working principle: The staff installs multiple connecting scrapers 15 inside the machine base 1 by disassembling the components, and then starts the motor 11. The motor 11 drives the active rod 12 to rotate. When the active rod 12 rotates, it will drive the conveyor chains 13 on both sides to rotate. When the conveyor chains 13 rotate, it will synchronously drive multiple driven rods 14 to rotate. At this time, the rotation frequency of the driven rod 14 and the active rod 12 is consistent, and when the conveyor chain 13 rotates, the multiple connecting scrapers 15 connected to the conveyor chain 13 will move with the movement of the conveyor chain 13. Then the staff will start the motor 11. The operator pours the slag into the machine base 1 under the protection of the protective component. At this time, the slag will enter the machine base 1 and contact with multiple connecting scrapers 15, and move to the discharge port 18 under the push of the connecting scraper 15. In this process, the liquid in the slag will be separated. Similarly, when the conveyor chain 13 rotates, the conveyor chain 13 will push the brush 17 to rotate, so that the brush 17 keeps contacting with the conveyor chain 13 during rotation and cleans the slag dropped inside the conveyor chain 13. When using the connecting scraper 15 to pick up the slag, the connecting The scraper 15 will push the liquid in the slag back to the bottom of the machine base 1. At this time, the liquid at the bottom of the machine base 1 will be pumped into the water pipe 23 from the water pump 21 through the water pipe 22, and flow from the water pipe 23 to the inside of the water collecting tank 2. When it is found that the connecting scraper 15 is damaged, the staff will unscrew the connecting rod 3 from the side wall of the conveying chain 13 and the limit block 31, remove the damaged connecting scraper 15 from the side wall of the connecting rod 3, insert a new connecting scraper 15 into the side wall of the connecting rod 3, and then screw the connecting rod 3 into the conveying chain 13 and the limit block 31. 1, the replacement of the connecting scraper 15 can be completed. When the slag picker is working, the splash plate 4 and the fixed block 41 will protect the two sides of the slag picker to prevent the slag from splashing to the outside of the machine base 1. The separated slag will enter the inside of the aggregate box 5 from the discharge port 18, and the slag will slowly slide down under the guidance of multiple staggered guide plates 51. The slag entering the aggregate box 5 will eventually fall on the top of the filter plate 61. The filter plate 61 will confine the solid particles inside the aggregate box 5, and the liquid part will flow into the water collecting tray 6 and be collected by the water collecting tray 6.

[0036] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A scraper slag remover with a cleaning mechanism, comprising a machine base (1), characterized in that: A motor (11) is fixedly connected to the middle of the side wall of the machine base (1), and an active rod (12) is fixedly connected to the output end of the motor (11). A transmission chain (13) is rotatably connected to the middle of the side wall of the active rod (12). The transmission chains (13) are a pair and symmetrically arranged on both sides of the active rod (12). A plurality of driven rods (14) are rotatably connected to the middle of the side wall of the transmission chain (13). The active rod (12) and the driven rod (14) are correspondingly arranged. A disassembly component is provided in the middle of the side wall of the transmission chain (13). The disassembly component A connecting scraper (15) is connected to the middle of the side wall, a plurality of rotating rods (16) are rotatably connected to the middle of the inner side wall of the machine base (1), and the plurality of rotating rods (16) are symmetrically arranged on both sides of the machine base (1). A brush (17) is fixed to the middle of the side wall of the rotating rod (16), and the brushes (17) are multiple and regularly arranged in a circular array on the side wall of the rotating rod (16). The brushes (17) are made of a deformable material. A discharge port (18) is provided on the inner side wall of the bottom of the machine base (1), and protective components are fixed to both sides of the machine base (1).

2. The scraper slag remover with a cleaning mechanism according to claim 1, characterized in that: A water collecting box (2) is fixedly connected to the side wall of the bottom of the machine base (1), and the water collecting box (2) is arranged below the machine base (1). A water pump (21) is fixedly connected to the middle of the side wall of the water collecting box (2). The water pumping end of the water pump (21) is fixedly connected to a water pumping pipe (22), and the water pumping pipe (22) is arranged inside the machine base (1). The water outlet end of the water pump (21) is fixedly connected to a water delivery pipe (23), and the water delivery pipe (23) is fixedly connected to the machine base (1). The water delivery pipe (23) is arranged inside the water collecting box (2).

3. The scraper slag remover with a cleaning mechanism according to claim 1, characterized in that: The disassembly assembly comprises a plurality of connecting rods (3), the connecting rods (3) and the conveying chain (13) being threadedly connected, the plurality of connecting rods (3) being symmetrically arranged between a pair of conveying chains (13), the other end of the connecting rod (3) being threadedly connected to a limiting block (31), the middle part of the side wall of the connecting rod (3) being slidably fitted with a connecting scraper (15), and the connecting rod (3) and the connecting scraper (15) being interference fitted.

4. The scraper slag remover with a cleaning mechanism according to claim 1, characterized in that: The protection assembly comprises a splash plate (4), wherein the splash plates (4) are a pair and are symmetrically arranged on the side wall of the machine base (1), and a plurality of fixing blocks (41) are fixedly connected to the middle of the side wall of the splash plate (4).

5. The scraper slag remover with a cleaning mechanism according to claim 1, characterized in that: A material collecting box (5) is provided on the bottom side wall of the discharge port (18), and a guide plate (51) is fixedly connected to the middle of the inner side wall of the material collecting box (5). There are multiple guide plates (51) and they are staggered inside the material collecting box (5).

6. The scraper slag remover with a cleaning mechanism according to claim 5, characterized in that: The bottom side wall of the material collection box (5) is fixedly connected with a filter plate (61), the bottom side wall of the filter plate (61) is provided with a water collecting tray (6), and the material collection box (5), the water collecting tray (6) and the filter plate (61) are in communication.

7. The scraper slag remover with a cleaning mechanism according to claim 2, characterized in that: A filter screen (7) is installed in the middle of the side wall of the water pumping pipe (22), and the filter screen (7) is arranged inside the water pumping pipe (22).

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