Material blanking device and material detection equipment

By designing a material cutting device, including a first pallet conveying assembly, a second pallet conveying assembly and a transmission mechanism, the problem of discontinuity of pallet supply is solved, and the automated supply of pallets is realized, and the production efficiency is improved and costs are reduced.

CN223238859UActive Publication Date: 2025-08-19SUZHOU MEGAROBO TECH CO LTD
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Patent Information

Application Number
CN202422498505.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-19
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

How to achieve continuous supply of pallets to ensure the smooth production of backlight module products and other materials.

Method used

A material feeding device is designed, including a first pallet conveying assembly, a second pallet conveying assembly and a transmission mechanism, through which the automatic feeding and unloading of the pallets are realized to ensure the continuous supply of the pallets.

Benefits of technology

The automated supply of pallets is realized, production efficiency is improved, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material blanking device and material detection equipment relates to automation technical field, including first tray conveying subassembly, second tray conveying subassembly and transmission mechanism, first tray conveying subassembly is used for conveying the tray to transmission station, transmission mechanism is used for conveying tray from transmission station to loading station, and the loading station is used for loading the tray. The second conveying mechanism is used for conveying the trays to downstream equipment from the loading station, the trays are loaded with materials at the loading station or the conveying station, and therefore the discharging process of the materials is completed. According to the material discharging device, automatic feeding of empty trays and automatic discharging of full-load trays can be achieved, continuous supply of the trays is guaranteed, the automation degree of the material discharging process is improved, production efficiency is improved, and production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of automation technology, and more specifically, to a material unloading device and material detection equipment. Background Art

[0002] After inspecting materials like backlight module products, they must be accurately placed on trays for subsequent unloading and other processes. To maintain smooth production, a continuous supply of trays is essential. Therefore, achieving this continuous supply has become a pressing technical challenge for those skilled in the art. Utility Model Content

[0003] In view of this, an object of the present invention is to provide a material unloading device to achieve continuous supply of pallets.

[0004] Another object of the present invention is to provide a material detection device comprising the above-mentioned material unloading device.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A material unloading device, comprising:

[0007] A first pallet conveying assembly includes a first carrier, a first lifting member, and a first transmission member. The first carrier is used to carry pallets. The first transmission member is used to transfer stacked pallets to a loading station. The first lifting member is used to drive the first carrier to sequentially lift the stacked pallets from the loading station to the transmission station.

[0008] A second pallet conveying assembly includes a second carrier, a second lifting member, and a second transmission member. The second carrier is used to carry pallets. The second lifting member is used to drive the second carrier to descend sequentially so that pallets at the loading station can be stacked on the second carrier in sequence, and the second carrier can transfer the pallets to the unloading station located on the second transmission member.

[0009] The transport mechanism is used to transfer the tray from the transport station to the loading station.

[0010] Optionally, in the above-mentioned material unloading device, the first pallet conveying assembly also includes a pre-positioning assembly, and the pre-positioning assembly includes two initial positioning plates movably arranged on the first transmission member along the adjustment direction, and along the conveying direction of the first transmission member, the two initial positioning plates are respectively arranged on both sides of the first transmission member, for positioning the two sides of the pallet on the first transmission member, and the adjustment direction is perpendicular to the conveying direction of the first transmission member.

[0011] Optionally, in the above-mentioned material unloading device, the first pallet conveying assembly further includes at least one group of auxiliary tray separation assemblies, each group of the auxiliary tray separation assemblies includes a tray separation drive and a tray separation plate, the tray separation plate is arranged at the output end of the tray separation drive, and the tray separation drive is used to drive the tray separation plate to apply a non-transferred force to the adjacent pallet below the pallet located at the transfer station.

[0012] Optionally, in the above-mentioned material unloading device, the first pallet conveying assembly further includes a first sensor, and the first sensor is used to detect whether a pallet is carried on the first supporting member.

[0013] Optionally, in the above-mentioned material unloading device, the second pallet conveying assembly further includes an auxiliary carrier and an auxiliary driving member, and the auxiliary carrier is moved between an avoidance position and a carrying position by the auxiliary driving member, the avoidance position refers to a position avoiding the second carrier and the pallet located on the second carrier, and the carrying position refers to a position carrying the pallet;

[0014] When the second carrier descends from the loading station to the unloading station, the auxiliary carrier moves from the avoidance position to the carrying position and is used to carry the pallet located at the loading station. After the second carrier moves from the unloading station to the loading station, the pallet on the auxiliary carrier is transferred to the second carrier, and the auxiliary carrier moves from the carrying position to the avoidance position.

[0015] Optionally, in the above-mentioned material unloading device, the second pallet conveying assembly further includes a centering positioning assembly, and the centering positioning assembly is used to center the pallet located at the loading station.

[0016] Optionally, in the above-mentioned material unloading device, the centering positioning assembly includes a reference positioning plate, a first positioning baffle and a first positioning motor, the first positioning baffle is arranged at the output end of the first positioning motor, and the first positioning motor is used to push the first positioning baffle in a direction close to or away from the reference positioning plate, and the reference positioning plate and the first positioning baffle are used to press and position the pallet located at the loading station on both sides along the first direction; and / or,

[0017] The centering positioning assembly includes two second positioning baffles and two second positioning motors. The second positioning baffles are arranged one by one at the output end of the second positioning motor, and the second positioning motors are used to push the corresponding second positioning baffles towards or away from each other. The two second positioning baffles are used to press and position the pallet located at the loading station on both sides along the second direction.

[0018] Optionally, in the above-mentioned material unloading device, the transmission mechanism includes a first guide rail, a sliding bracket and a first suction cup, the two ends of the first guide rail extend to the transmission station and the loading station respectively, the sliding bracket is movably arranged on the first guide rail, and the first suction cup is arranged on the sliding bracket and is used to suck the tray.

[0019] Optionally, in the above-mentioned material unloading device, a boss for the first suction cup to suck is protruded from the edge of the supporting surface of the tray.

[0020] A material detection device comprises a material transfer mechanism and the above-mentioned material unloading device, wherein the material transfer mechanism is used to transfer the material to a pallet located at the loading station or the loading station.

[0021] Optionally, in the above-mentioned material detection equipment, the material transfer mechanism includes a second guide rail and a manipulator, the second guide rail extends to the loading station or the loading station, the manipulator is movably arranged on the second guide rail, and is provided with a second suction cup for sucking materials and / or a support plate for supporting the bottom of the material.

[0022] The material unloading device provided by the present invention includes a first pallet conveying assembly, a second pallet conveying assembly and a transmission mechanism. The first pallet conveying assembly is used to convey the pallet to the transmission station, the transmission mechanism is used to convey the pallet from the transmission station to the loading station, and the second transmission mechanism is used to convey the pallet from the loading station to the downstream equipment. The pallet is loaded with materials at the loading station or the transmission station, thereby completing the material unloading process.

[0023] The first pallet conveying assembly includes a first carrier, a first lifting member and a first transmission member. The first carrier is used to carry empty pallets. The first transmission member is used to transmit the stacked empty pallets to the loading station. The first lifting member is used to drive the first carrier to lift the stacked empty pallets from the loading station to the transmission station in sequence, and be transported away by the transmission mechanism. After a group of empty pallets is transmitted, the first lifting member drives the first carrier to descend to the loading station. After the first transmission member transmits a group of empty pallets to the loading station again, the first carrier lifts the pallets from the loading station to the transmission station in sequence again.

[0024] The second pallet conveying assembly includes a second carrier, a second lifting member, and a second transmission member. The second carrier is used to carry pallets, and the second lifting member is used to drive the second carrier to descend sequentially so that the pallets at the loading station can be stacked one by one on the second carrier, and the pallets are then transferred to the unloading station on the second transmission member. After the transmission mechanism moves the pallets from the transfer station to the loading station, the pallets are carried by the second carrier. As the second carrier descends sequentially, each pallet is stacked on the second carrier in sequence. After the stacked number of pallets reaches a preset number, the first carrier drives the pallets down to the unloading station and completes the transfer of the pallets with the second transmission member. After the second transmission member removes the pallets from the unloading station, the second carrier resets and continues to receive subsequent pallets.

[0025] Compared with the existing technology, the material unloading device provided by the utility model needs to transfer the material onto a pallet when unloading the material. Each pallet can be loaded with at least one material, and can realize automatic loading of empty pallets and automatic unloading of fully loaded pallets, ensuring the continuous supply of pallets, promoting the degree of automation of the material unloading process, improving production efficiency, and reducing production costs.

[0026] The material detection equipment provided by the present invention includes the above-mentioned material unloading device, so it also has the above-mentioned structure and beneficial effects. Other structures refer to the existing technology and are not described here in detail. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0028] Figure 1 This is a schematic structural diagram of a material unloading device disclosed in an embodiment of the present utility model;

[0029] Figure 2 This is a schematic diagram of the structure of the first tray conveying assembly disclosed in the embodiment of the utility model Figure 1 ;

[0030] Figure 3 This is a schematic diagram of the structure of the first tray conveying assembly disclosed in the embodiment of the utility model Figure 2 ;

[0031] Figure 4 The structure diagram of the second tray conveying assembly disclosed in the embodiment of the utility model Figure 1 ;

[0032] Figure 5The structure diagram of the second tray conveying assembly disclosed in the embodiment of the utility model Figure 2 ;

[0033] Figure 6 This is a schematic diagram of the installation structure of the first transmission member and the pre-positioning assembly disclosed in an embodiment of the present utility model;

[0034] Figure 7 This is a structural diagram of the material transfer mechanism disclosed in an embodiment of the present utility model.

[0035] Among them, 100 is the first tray conveying assembly, 110 is the first carrier, 120 is the first lifting member, 130 is the first transmission member, 140 is the auxiliary tray separation assembly, 141 is the tray separation driving member, 142 is the tray separation plate, and 150 is the pre-positioning assembly;

[0036] 200 is a second tray conveying assembly, 210 is a second carrier, 220 is a second lifting member, 230 is a second transmission member, 240 is an auxiliary carrier, 250 is a first positioning baffle, 251 is a reference positioning plate, and 252 is a second positioning baffle;

[0037] 300 is a transmission mechanism;

[0038] 400 for pallet;

[0039] 500 is a material transfer mechanism, 510 is a manipulator, 511 is a second suction cup, 512 is a supporting plate, and 520 is a second guide rail. DETAILED DESCRIPTION

[0040] The core of the utility model is to disclose a material unloading device to achieve continuous supply of pallets.

[0041] Another core of the present utility model is to disclose a material detection device including the above-mentioned material unloading device.

[0042] The following embodiments are described with reference to the accompanying drawings. The embodiments described below do not limit the scope of the utility model as set forth in the claims. Furthermore, the entire contents of the components described in the following embodiments are not necessarily required to provide the solutions described in the claims. It should be noted that, for ease of description, only the portions relevant to the utility model are shown in the accompanying drawings. The embodiments and features of the embodiments of the present utility model may be combined with one another unless there is a conflict.

[0043] Combine Figure 1-Figure 7The material unloading device disclosed in the embodiment of the present invention includes a first pallet conveying assembly 100, a second pallet conveying assembly 200 and a transmission mechanism 300, wherein the first pallet conveying assembly 100 is used to convey the pallet 400 to the transmission station, the transmission mechanism 300 is used to convey the pallet 400 from the transmission station to the loading station, and the second transmission mechanism 300 is used to convey the pallet 400 from the loading station to the downstream equipment. The pallet 400 is loaded with materials at the loading station or the transmission station, thereby completing the material unloading process.

[0044] Specifically, the first pallet conveying assembly 100 includes a first carrier 110, a first lifting member 120 and a first transmission member 130. The first carrier 110 is used to carry empty pallets 400. The first transmission member 130 is used to transmit the stacked empty pallets 400 to the loading station. The first lifting member 120 is used to drive the first carrier 110 to lift the stacked empty pallets 400 from the loading station to the transmission station in sequence, and be transported away by the transmission mechanism 300. After a group of empty pallets 400 are transmitted, the first lifting member 120 drives the first carrier 110 to descend to the loading station. After the first transmission member 130 transmits a group of empty pallets 400 to the loading station again, the first carrier 110 lifts the pallets 400 from the loading station to the transmission station in sequence again.

[0045] The second pallet conveying assembly 200 includes a second carrier 210, a second lifting member 220 and a second transmission member 230. The second carrier 210 is used to carry the pallet 400. The second lifting member 220 is used to drive the second carrier 210 to descend in sequence so that the pallets 400 at the loading station can be stacked one by one on the second carrier 210, and the pallets 400 are transferred to the unloading station located on the second transmission member 230. After the conveying mechanism 300 moves the pallet 400 from the conveying station to the loading station, the pallet 400 is carried by the second carrier 210. As the second carrier 210 descends in sequence, each pallet 400 is stacked on the second carrier 210 in sequence. After the stacked number of pallets 400 reaches a preset number, the first carrier 110 drives the pallet 400 to descend to the unloading station and completes the handover of the pallet 400 with the second conveying member 230. After the second conveying member 230 moves the pallet 400 away from the unloading station, the second carrier 210 is reset and continues to receive subsequent pallets 400.

[0046] Here, a group of trays 400 refers to a plurality of trays 400 stacked in sequence in a vertical direction.

[0047] Compared with the existing technology, the present invention can realize automatic loading of empty pallets 400 and automatic unloading of fully loaded pallets 400, ensuring the continuous supply of pallets 400, promoting the degree of automation of the material unloading process, improving production efficiency and reducing production costs.

[0048] Specifically, combined Figure 6 In order to ensure the stable flow of the pallet 400 between the loading station, the transfer station and the loading station, the first pallet conveying assembly 100 includes a pre-positioning assembly 150. The pre-positioning assembly 150 includes two initial positioning plates movably arranged on the first transmission member 130 along the adjustment direction. The adjustment direction is perpendicular to the conveying direction of the first transmission member 130, and along the conveying direction of the first transmission member 130, the two initial positioning plates are respectively arranged on both sides of the first transmission member 130 for positioning the pallet 400 on the first transmission member 130.

[0049] Combine Figure 6 After a group of pallets 400 are manually or mechanically placed on the first conveyor 130, the two initial positioning plates are adjusted so that they are pressed against both sides of the pallets 400, ensuring that the pallets 400 are in the preset posture when they move to the loading station. Alternatively, the spacing between the two initial positioning plates can be pre-adjusted. When a group of pallets 400 are placed on the first conveyor 130, as the first conveyor 130 is transported, the pallets 400 can be adjusted to the preset posture as they pass through the transmission channel formed by the two initial positioning plates. The two initial positioning plates can be driven and moved by a cylinder or manually adjusted.

[0050] Combine Figure 2 and Figure 3 In order to avoid the situation where the pallet 400 at the transfer station is stuck to the pallet 400 located below the pallet 400 when the transmission mechanism 300 transmits the pallet 400, in some embodiments, the first pallet conveying assembly 100 also includes at least one group of auxiliary separation assemblies 140, each group of auxiliary separation assemblies 140 includes a separation drive 141 and a separation plate 142, and the separation plate 142 is arranged at the output end of the separation drive 141. The auxiliary separation assembly 140 is used to apply force to the adjacent pallet 400 located below the transfer station on the first carrier 110 to avoid adhesion between it and the pallet 400 located at the transfer station and being transferred together by the transmission mechanism 300.

[0051] The auxiliary tray separation assembly 140 usually consists of two groups and is used to press the opposite sides of the pallet 400 respectively. Specifically, after the first carrier 110 lifts the pallet 400 at the top to the transfer station, the tray separation drive 141 drives the tray separation plate 142 to press the pallet 400 under the transfer station. At the same time, the transfer mechanism 300 grabs the pallet 400 at the transfer station. After the pallet 400 at the transfer station is transferred away, the auxiliary tray separation assembly 140 releases the pressure on the pallet 400, and the first carrier 110 continues to lift the pallet 400 to the transfer station.

[0052] Furthermore, an auxiliary baffle is provided downstream of the first conveyor 130 in the conveying direction thereof to limit the position of the tray 400 at the loading station, thereby preventing the tray 400 from deviating from the loading station. Furthermore, an auxiliary baffle or other limiting member is provided downstream of the first conveyor 130 in the conveying direction thereof to limit the position of the tray 400 at the loading station.

[0053] To further optimize the solution, the first pallet conveying assembly 100 also includes a first sensor, which is used to detect whether the first carrier 110 carries a pallet 400, that is, to detect whether all the pallets 400 on the first carrier 110 are transferred. The sensor can be specifically arranged on the first carrier 110 and is a photoelectric detection sensor.

[0054] To ensure the continuity of the production rhythm, the second pallet conveyor assembly 200 further includes an auxiliary carrier 240 and an auxiliary drive. The auxiliary carrier 240 is moved between a stowage position and a carrying position by the auxiliary drive. The stowage position is a position that avoids the second carrier 210 and the pallet 400 located on the second carrier 210, and the carrying position is a position that carries the pallet 400. When the second carrier 210 is lowered from the loading station to the unloading station, the auxiliary carrier 240 moves from the stowage position to the carrying position and is used to carry the pallet 400 located at the loading station. When the second carrier 210 is moved from the unloading station to the loading station, the pallet 400 on the auxiliary carrier 240 is transferred to the second carrier 210, and then the auxiliary carrier 240 moves from the carrying position to the stowage position so as not to affect the descent of the pallet 400.

[0055] It is defined that the second carrier 210 is provided with a first carrying surface for carrying at least one pallet 400, and the second lifting member 220 is used to drive the second carrier 210 to rise and fall, so that the first carrying surface can move between a loading station for carrying one pallet 400, an intermediate position for carrying multiple pallets 400, and an unloading station for transferring pallets 400 to downstream equipment, and along the descending direction of the second carrier 210, the loading station, the intermediate position and the unloading station are arranged in sequence; the auxiliary carrier 240 is provided with a second carrying surface for carrying pallets 400. When the second carrier 210 is in the unloading station, the auxiliary carrier 240 is in the carrying position. At this time, the second carrying surface is located above the first carrying surface and is in a carrying state that can carry the pallet 400; when the second carrier 210 is in the loading station and the auxiliary carrier 240 is in the carrying position, the second carrying surface is located below the first carrying surface and is in an unloaded state, or the first carrying surface is flush with the second carrying surface, and the second carrier 210 and the auxiliary carrier 240 jointly carry the pallet 400; when the second carrier 210 is in the middle position, the auxiliary carrier 240 is in an avoidance position to avoid the second carrier 210 and the pallet 400 located on the second carrier 210.

[0056] Combine Figure 1 , Figure 1The black arrow in the figure indicates the flow direction of the pallets 400. During the specific unloading process of the pallets 400, initially, the auxiliary carrier 240 is in the avoidance position and the second carrier 210 is in the loading station. When the first pallet 400 is transferred to the loading station by the conveyor mechanism 300, it is supported by the second carrier 210 located in the loading station. After the loading is completed, the second carrier 210 moves down to the middle position. After the second pallet 400 is moved to the loading station by the conveyor mechanism 300, it is also supported by the second carrier 210 and stacked on top of the first pallet 400 on the second carrier 210. The second carrier 210 then repeats the above process, gradually descending to continuously support more pallets 400 until the second carrier 210 has supported a predetermined number of pallets 400 and then moves down to the unloading station. The second conveyor 230 is provided with a conveying surface for conveying the pallets 400. When the second lifting member 220 is at the unloading station, the first supporting surface is below the conveying surface. At this point, the auxiliary carrier 240 moves from the avoidance position to the loading position, supporting the next pallet 400 transferred from the conveying mechanism 300 via the second supporting surface, ensuring consistent and continuous production. After the second carrier 210 transfers all of its pallets 400 to the second conveying member 230 at the unloading station, the second carrier 210 moves again to the loading station. During the process of ascending to the loading station, the second carrier 210 lifts the pallet 400 on the auxiliary carrier 240 and places it on its first supporting surface, either leaving the auxiliary carrier 240 empty or raising it to a position where it can jointly support the pallet 400 on the auxiliary carrier 240. The auxiliary carrier 240 then moves to the avoidance position via the auxiliary driving member, without affecting the downward movement of the second carrier 210 and the pallets 400 on it. The above process is repeated to achieve uninterrupted unloading of the tray 400 .

[0057] The intermediate position of the second carrier 210 actually includes multiple positions. The second carrier 210 is lowered sequentially based on the number of pallets 400 that the second carrier 210 can actually carry or the preset number of pallets 400 that the second carrier 210 can carry, ensuring that the conveyor mechanism 300 can sequentially stack multiple pallets 400 on the second carrier 210 at the loading station. The material unloading device disclosed in the present utility model achieves uninterrupted unloading of pallets 400 through the provision of the auxiliary carrier 240, ensuring production efficiency and a simple structure.

[0058] The first pallet conveyor assembly 100, the second pallet conveyor assembly 200, and the transmission mechanism 300 can all be mounted on the ground or on a rack via a bracket. The first lifting member 120 and the second lifting member 220 can specifically be a lifting screw mechanism, a cylinder slider mechanism, etc. The first transmission member 130 and the second transmission member 230 can be conveyor belts.

[0059] Combine Figure 1 and Figure 6 Typically, the first conveyor 130 has two stations that can simultaneously hold two groups of pallets 400. One station serves as a preparation station, and the other as a loading station. The first conveyor 130 drives the pallets 400 from the preparation station to the loading station to ensure a continuous supply of pallets 400. The second conveyor 230 has two stations that can simultaneously hold two groups of pallets 400. One station serves as an unloading station, and the other serves as a docking station for connecting to downstream equipment. The second conveyor 230 drives the pallets 400 from the unloading station to the docking station.

[0060] In addition, a sensor can be provided through the bracket to detect whether a pallet 400 is received at the loading station. When the arrival of the pallet 400 is detected, the second supporting member 210 is driven downward by the second lifting member 220 .

[0061] In order to ensure the accuracy of the material placement position on the pallet 400, taking the case where the pallet 400 is placed with materials at the loading station as an example, the second pallet conveying assembly 200 disclosed in the utility model also includes a centering positioning assembly, which is used to center the pallet 400 located at the loading station along two directions perpendicular to each other. After the positioning is completed, the material is loaded onto the pallet 400. After the pallet 400 is loaded, it is driven downward by the second carrier 210, and the new pallet 400 is transported to the loading station by the transmission mechanism 300 for the next round of pallet 400 positioning and material loading.

[0062] Specifically, combined Figure 3 and Figure 4 The centering positioning assembly includes a reference positioning plate 251, a first positioning baffle 250 and a first positioning motor. The first positioning baffle 250 is arranged at the output end of the first positioning motor, and the first positioning motor is used to push the first positioning baffle 250 in a direction close to or away from the reference positioning plate 251. The tray 400 is located between the reference positioning plate 251 and the first positioning baffle 250. The reference positioning plate 251 and the first positioning baffle 250 are used to press and position the tray 400 on both sides along the first direction.

[0063] In addition, the centering positioning assembly also includes two second positioning baffles 252 and two second positioning motors. The second positioning baffles 252 are respectively arranged at the output ends of the second positioning motors, and the second positioning motors are used to push the corresponding second positioning baffles 252 to move closer to or away from each other. The tray 400 is located between the two second positioning baffles 252. The two second positioning baffles 252 are used to press and position the two sides of the tray 400 along the second direction. The first direction and the second direction are perpendicular, and the second direction and the second direction are combined. Figure 2 , that is, the first and second positioning stops 250, 252 move perpendicularly to each other, respectively positioning the pallet 400 in its length and width. The combined use of the reference positioning plate 251, the first and second positioning stops 250, 252 allows for calibration of pallets 400 of varying sizes, effectively ensuring the accuracy of the pallet's 400 position and, consequently, the placement of materials.

[0064] A protrusion is provided on the edge of the bearing surface of the tray 400. The protrusion can be used for pressing and positioning by the centering positioning component and for adsorption and transportation by the transmission mechanism 300. In addition, it can also prevent the material in the tray 400 from falling.

[0065] In a specific embodiment, combined with Figure 2 The second lifting member 220 and the auxiliary support member 240 are respectively mounted on either side of the pallet 400 at the loading station via brackets. The reference positioning plate 251 and the second lifting member 220 are mounted on the same side of the pallet 400 and on the same bracket. The first positioning motor and the auxiliary support member 240 are also mounted on the same side of the pallet 400 and on the same bracket. By adjusting the mounting position of the auxiliary drive member on the bracket, the auxiliary support member 240 can be adapted to assist in supporting pallets 400 of different sizes.

[0066] Combine Figure 2 and Figure 3 The second carrier 210 includes at least two first support members, each of which constitutes a first bearing surface. The auxiliary carrier 240 includes at least two second support members, each of which constitutes a second bearing surface. When the auxiliary carrier 240 is in the bearing position, the first support members and the second support members are staggered along the lifting direction of the second lifting member 220, so that when the first support member rises and moves from the unloading station to the loading station, it can be staggered with the auxiliary carrier 240 and correspondingly support the pallet 400 located on the auxiliary support member.

[0067] The auxiliary driving parts include but are not limited to cylinders, motors, etc. The position movement of the auxiliary supporting part 240 between the supporting position and the avoidance position includes but is not limited to translation, rotation and a combination of the two, which will not be repeated here.

[0068] In addition to being arranged on the same bracket as the first positioning motor, the auxiliary carrier 240 can also be arranged on the same bracket as the second positioning motor. Correspondingly, the auxiliary carrier 240 is also arranged in two groups and supported by the two ends of the tray 400 respectively.

[0069] In some embodiments, the transfer station and the loading station are on the same horizontal plane, and the transfer mechanism 300 includes a first guide rail, a sliding bracket, and a first suction cup. The two ends of the first guide rail extend to the transfer station and the loading station respectively. The sliding bracket is movably arranged on the first guide rail, and the first suction cup is arranged on the sliding bracket for sucking the tray 400. Figure 1 The sliding bracket can be in an I-shape, so that the suction cup can respectively adsorb the four corners of the tray 400.

[0070] The material detection equipment disclosed in the present invention includes a material transfer mechanism 500 and the above-mentioned material unloading device. The material transfer mechanism 500 is used to transfer materials from a detection station or other positions to a pallet 400 at a loading station or a loading station. Since it includes the above-mentioned material unloading device, it also has the above-mentioned structure and beneficial effects. Other structures refer to the existing technology and will not be repeated here.

[0071] In some embodiments, combined Figure 7 The material transfer mechanism 500 includes a second guide rail 520 and a manipulator 510. One end of the second guide rail 520 extends to the loading station or the loading station to load the material onto the tray 400 located there. The manipulator 510 is slidably mounted on and can slide along the second guide rail 520. The manipulator 510 is provided with a second suction cup 511 and / or a support plate 512. The second suction cup 511 can absorb the upper surface of the material, and the support plate 512 can support the bottom of the material to prevent it from falling.

[0072] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Specific technical means in some embodiments may be incorporated in part or in whole into another embodiment, unless expressly excluded by another embodiment. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A material unloading device, characterized in that: include: A first pallet conveying assembly (100) comprises a first carrier (110), a first lifting member (120) and a first transmission member (130), wherein the first carrier (110) is used to carry the pallets (400), the first transmission member (130) is used to transport the stacked pallets (400) to a loading station, and the first lifting member (120) is used to drive the first carrier (110) to lift the stacked pallets (400) from the loading station to the transmission station in sequence; A second pallet conveying assembly (200) comprises a second carrier (210), a second lifting member (220) and a second transmission member (230), wherein the second carrier (210) is used to carry the pallet (400), and the second lifting member (220) is used to drive the second carrier (210) to descend sequentially, so that the pallets (400) at the loading station can be stacked on the second carrier (210) in sequence, and the second carrier (210) can transmit the pallet (400) to the unloading station located on the second transmission member (230); The transport mechanism (300) is used to transfer the tray (400) from the transport station to the loading station.

2. The material unloading device according to claim 1, characterized in that: The first pallet conveying assembly (100) further includes a pre-positioning assembly (150), the pre-positioning assembly (150) including two initial positioning plates movably arranged on the first transmission member (130) along an adjustment direction, and along the conveying direction of the first transmission member (130), the two initial positioning plates are respectively arranged on both sides of the first transmission member (130) for positioning both sides of the pallet (400) on the first transmission member (130), and the adjustment direction is perpendicular to the conveying direction of the first transmission member (130).

3. The material unloading device according to claim 1, characterized in that: The first tray conveying assembly (100) further includes at least one group of auxiliary tray separation assemblies (140), each group of the auxiliary tray separation assemblies (140) includes a tray separation drive (141) and a tray separation plate (142), the tray separation plate (142) being arranged at the output end of the tray separation drive (141), and the tray separation drive (141) being used to drive the tray separation plate (142) to apply a non-transferred force to the adjacent tray (400) below the tray (400) located at the transfer station.

4. The material unloading device according to claim 1, characterized in that: The first pallet conveying assembly (100) further comprises a first sensor, the first sensor being used to detect whether a pallet (400) is carried on the first carrying member (110).

5. The material unloading device according to claim 1, characterized in that: The second pallet conveying assembly (200) further comprises an auxiliary carrier (240) and an auxiliary driving member, wherein the auxiliary carrier (240) moves between an avoidance position and a carrying position via the auxiliary driving member, wherein the avoidance position is a position avoiding the second carrier (210) and the pallet (400) located on the second carrier (210), and the carrying position is a position carrying the pallet (400); When the second carrier (210) descends from the loading station to the unloading station, the auxiliary carrier (240) moves from the avoidance position to the carrying position and is used to carry the pallet (400) located at the loading station. After the second carrier (210) moves from the unloading station to the loading station, the pallet (400) on the auxiliary carrier (240) is transferred to the second carrier (210), and the auxiliary carrier (240) moves from the carrying position to the avoidance position.

6. The material unloading device according to claim 1, characterized in that: The second pallet conveying assembly (200) further comprises a centering positioning assembly, the centering positioning assembly being used to center the pallet (400) located at the loading station.

7. The material unloading device according to claim 6, characterized in that: The centering positioning assembly comprises a reference positioning plate (251), a first positioning baffle (250) and a first positioning motor, wherein the first positioning baffle (250) is arranged at an output end of the first positioning motor, and the first positioning motor is used to push the first positioning baffle (250) in a direction close to or away from the reference positioning plate (251), and the reference positioning plate (251) and the first positioning baffle (250) are used to press and position the tray (400) located at the loading station on both sides along a first direction; and / or, The centering positioning assembly includes two second positioning baffles (252) and two second positioning motors. The second positioning baffles (252) are arranged one by one at the output end of the second positioning motor, and the second positioning motors are used to push the corresponding second positioning baffles (252) to move closer to or away from each other. The two second positioning baffles (252) are used to press and position the tray (400) located at the loading station on both sides along the second direction.

8. The material unloading device according to claim 1, characterized in that: The transmission mechanism (300) includes a first guide rail, a sliding bracket and a first suction cup, wherein both ends of the first guide rail extend to the transmission station and the loading station respectively, the sliding bracket is movably arranged on the first guide rail, and the first suction cup is arranged on the sliding bracket and is used to absorb the tray (400).

9. The material unloading device according to claim 8, characterized in that: A boss for the first suction cup to suck is provided on the edge of the supporting surface of the tray (400).

10. A material detection device, characterized in that: It comprises a material transfer mechanism (500) and a material unloading device according to any one of claims 1 to 9, wherein the material transfer mechanism (500) is used to transfer the material to a pallet (400) located at the loading station or the loading station.

11. The material detection device according to claim 10, characterized in that: The material transfer mechanism (500) includes a second guide rail (520) and a manipulator (510), wherein the second guide rail (520) extends to the loading station or the loading station, and the manipulator (510) is movably arranged on the second guide rail (520) and is provided with a second suction cup (511) for sucking materials and / or a supporting plate (512) for supporting the bottom of the materials.