Accompanying inspection device

Abstract

The utility model relates to the technical field of logistics transportation, in particular to an accompanying inspection device. The accompanying inspection device comprises a material box, an industrial camera, a vibration sensor, a counterweight assembly and a communication control host, the industrial camera is installed in the material box and used for detecting accompanying data in all directions of the material box, and the vibration sensor, the counterweight assembly and the communication control host are all installed in the material box. The material box serves as a carrier and bears a connected device, the industrial camera is used for detecting accompanying data of the material box in all directions, the vibration sensor is used for monitoring the vibration condition borne by the material box, the balance weight assembly is used for balancing the weight of the material box, and the communication control host is used for providing center control support. According to the accompanying inspection device provided by the invention, the risk of relatively large limitation of manual inspection after a logistics system is installed can be reduced, and accurate detection feedback can be provided for each logistics link by completely simulating the real-time state of a material.

Description

Technical Field

[0001] The utility model relates to the technical field of logistics transportation, in particular to an accompanying inspection device. Background Art

[0002] Automated bin logistics systems can usually be divided into storage systems, bin conveyor lines, bin sorting lines and other parts. In the above systems, plastic turnover boxes are usually used as standardized material carriers for storage, automatic conveying and sorting in the logistics system. In automated bin logistics systems, the on-site installation quality of various equipment, such as equipment straightness, levelness, docking stability, and the design quality of the equipment itself, is crucial to the overall stability of the system, material safety and equipment life. At present, after the equipment is installed, manual measurement or visual inspection is only carried out manually using tools such as level measuring instruments and rulers. The installation quality inspection of many equipment in the logistics system, such as shelves and bin conveyor lines, is not detailed enough. Problems only become apparent after users put materials into use. Adjusting the equipment at this time will not only increase the difficulty of secondary installation, but also have a negative impact on user production.

[0003] The Chinese utility model patent with publication number CN219609694U discloses an intelligent inspection device, which is provided with a support arm, a support at the bottom end of the support arm, and a cantilever horizontally formed at the top end of the support arm that can be placed above the belt; it also includes a mounting base that integrates a monitoring device and can be mounted on the cantilever; the monitoring device has a battery pack, an alarm and a camera connected to the battery pack circuit, and a sensor connected to the alarm circuit; wherein the bottom end of the mounting base can be detachably fixed to the end of the cantilever by a quick-release connector; wherein the sensor is perpendicular to the belt surface.

[0004] The above-mentioned intelligent inspection device can effectively inspect the material conveying status in the material conveying system through the monitoring device and sensors set up; through the remote control and remote control car set up, it can patrol and move under the remote operation of the staff, and can realize the inspection of the entire material conveying system. However, in the material conveying system, it is not only necessary to detect the material conveying status, but also to inspect the installation quality of various equipment in the logistics system. When there are problems with the installation quality of various equipment in the logistics system, there may be no problems during the material conveying process. However, as the use time of various equipment in the logistics system continues to increase, problems such as material breakage, material accumulation, and material spillage are very likely to occur, resulting in secondary rectification of equipment due to incomplete inspection. Utility Model Content

[0005] The technical problem to be solved by the present invention is to provide an accompanying inspection device, which can not only reduce the risk of large limitations of manual inspection after the installation of the logistics system, but also provide accurate detection feedback for each logistics link by completely simulating the real-time status of the material.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A traveling inspection device includes a material box, an industrial camera, a vibration sensor, a counterweight assembly and a communication control host. The industrial camera is installed in the material box and is used to detect traveling data in all directions of the material box. The vibration sensor, counterweight assembly and communication control host are all installed in the material box and are electrically connected to the communication control host.

[0008] Furthermore, the number of the industrial cameras is 4, and the 4 industrial cameras are respectively installed on the four sides of the inner wall of the material box.

[0009] Furthermore, the industrial camera is provided with a mounting bracket, and the industrial camera is mounted on the inner wall of the material box through the mounting bracket.

[0010] Furthermore, the counterweight assembly includes a fixed base, a pressure sensor, a placement seat, a limit column and a counterweight block, the limit column and the pressure sensor are both installed on the fixed base, the number of the pressure sensors is several, the limit column is located between the several pressure sensors, the placement seat is provided with a through hole that passes through the placement seat from top to bottom, the diameter of the through hole is larger than the diameter of the limit column, the placement seat is passed through the limit column and fixedly connected to the top of the pressure sensor, and the counterweight block can be passed through the limit column and placed on the placement seat.

[0011] Furthermore, the counterweight assembly includes a weight display, and the weight display is embedded in the top of the limiting column.

[0012] Furthermore, the weight display includes a display screen and a control button, and the display screen is located above the control button.

[0013] Furthermore, the number of the counterweight blocks is several.

[0014] Furthermore, the counterweight is a unit counterweight.

[0015] Furthermore, it includes a power supply battery, and the power supply battery is electrically connected to the communication control host.

[0016] Furthermore, the communication control host includes a PLC control chip and a 4G / 5G communication device, and the 4G / 5G communication device and the PLC control chip are electrically connected.

[0017] Beneficial effects of the present invention: The present invention discloses an accompanying inspection device, including a material box, an industrial camera, a vibration sensor, a counterweight assembly and a communication control host, wherein the industrial camera is installed in the material box, and the industrial camera is used to detect accompanying data in all directions of the material box, the vibration sensor, the counterweight assembly and the communication control host are all installed in the material box, and the industrial camera, the vibration sensor and the counterweight assembly are all electrically connected to the communication control host. The material box serves as a carrier to carry the connected devices, the industrial camera is used to detect accompanying data in all directions of the material box, the vibration sensor is used to monitor the vibration conditions to which the material box is subjected, the counterweight assembly is used to counterweight the material box, and the communication control host is used to provide central control support, and is used to obtain the data detected by the industrial camera and the monitoring data of the vibration sensor, analyze and process them, and finally transmit them wirelessly to the service terminal. The accompanying inspection device of the present application automatically detects the installation quality of various equipment in the material box automated logistics system. By simulating the actual operating status of materials in the material box automated logistics system, it automatically detects and provides real-time feedback on indicators such as the horizontality, straightness, material box conveying stability, vibration, and material box cargo posture of each part of the equipment in the material box automated logistics system, and compares and analyzes them with normal indicators. The detection results are then uploaded to the service terminal, and alarms and feedback are given for data in abnormal locations, providing accurate detection data support for the installation quality of the material box automated logistics system, avoiding the problem of secondary equipment rectification caused by incomplete manual inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is a structural diagram of the utility model from another angle;

[0020] Figure 3 This is a schematic structural diagram of the counterweight assembly of the present utility model;

[0021] Figure 4 This is a schematic structural diagram of the straightness detection in the first embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the inclination detection in the first embodiment of the present utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the height difference detection in the first embodiment of the present utility model;

[0024] Figure 7 This is a structural diagram of the conveying stability detection in the first embodiment of the present utility model;

[0025] Figure 8This is a schematic diagram of the structure of the detection of the cargo flow separation and merging posture in the first embodiment of the present utility model;

[0026] Figure 9 This is a structural diagram of abnormal tilt detection of material box storage in Example 1 of the present utility model.

[0027] Explanation of the reference numerals: material box 1, industrial camera 2, mounting bracket 21, vibration sensor 3, counterweight assembly 4, fixed base 41, pressure sensor 42, placement seat 43, limit column 44, counterweight block 45, weight display 46, display screen 461, control button 462, communication control host 5, power supply battery 6. DETAILED DESCRIPTION

[0028] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0029] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "comprise", "include", "contain" and "have" are inclusive and therefore specify the presence of the stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring them to be performed in the specific order described or illustrated, unless the order of execution is clearly indicated. It should also be understood that additional or alternative steps may be used.

[0030] For ease of description, spatially relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figures, such as "inside", "outside", "inside", "outside", "below", "beneath", "above", "above", etc. Such spatially relative terms are meant to include different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is flipped, then an element described as "below other elements or features" or "below other elements or features" will then be oriented as "above other elements or features" or "above other elements or features". Thus, the example term "below..." can include both above and below orientations. The device can be oriented otherwise (rotated 90 degrees or in other orientations) and the spatially relative descriptors used herein are interpreted accordingly.

[0031] Example 1:

[0032] like Figures 1-9 As shown, this embodiment provides a traveling inspection device, which includes a material box 1, an industrial camera 2, a vibration sensor 3, a counterweight assembly 4 and a communication control host 5. The industrial camera 2 is installed in the material box 1. The industrial camera 2 is used to detect the traveling data in all directions of the material box 1. The vibration sensor 3, the counterweight assembly 4 and the communication control host 5 are all installed in the material box 1. The industrial camera 2, the vibration sensor 3, the counterweight assembly 4 are all electrically connected to the communication control host 5. In actual use, the material box 1 and the devices installed in the material box 1 need to be connected to the material box automated logistics system. The material box 1 serves as a carrier, carrying the connected devices. The industrial camera 2 is used to detect the accompanying data of the material box 1 in all directions. The vibration sensor 3 is used to monitor the vibration conditions of the material box 1. The vibration sensor 3 adopts the KEYENCE GA series vibration sensor 3. The counterweight assembly 4 is used to counterweight the material box 1 so that the overall weight of the material box 1 is the same as the weight of the material turnover box during actual operation. The communication control host 5 is used to provide central control support, which is used to obtain the data detected by the industrial camera 2 and the monitoring data of the vibration sensor 3, analyze and process them, and finally transmit them wirelessly to the service terminal. The material box 1 is used to simulate the operation of the material turnover box during storage, automatic transportation and sorting in the material box automated logistics system, thereby realizing the on-site installation quality inspection of various equipment in the material box automated logistics system. It is convenient for staff to discover defects in the material box automated logistics system through the service terminal and make adjustments. It provides accurate inspection data support for the installation quality of the material box automated logistics system and avoids the problem of secondary equipment rectification caused by incomplete manual inspection.

[0033] In the material box automated logistics system, it includes material box conveying lines, material box sorting lines and storage systems. The material box conveying lines include material box conveyors, material box mergers and diverters and other material box conveying and sorting equipment. Material box 1 is conveyed, transitioned, merged and sorted on the above material box conveying lines. When material box 1 is on the material box conveyor and transitions between two conveyors, the horizontal straightness, horizontal inclination and vertical height difference of material box 1 during transition transportation are detected by industrial camera 2. When material box 1 is at the docking point of horizontal conveying and inclined conveying, it is detected by industrial camera 2 and vibration sensor 3. Measure the stability of the material box 1 as it passes. When the material box 1 is in the material box merging and diversion links, use the industrial camera 2 to detect whether the cargo posture of the material box 1 during the transition is reasonable. In the material box storage system, the material box 1 is transported to the multi-pass shelf by the lifting and handling equipment for material box storage system inspection. When the material box 1 passes through the above links, the monitoring data of the vibration sensor 3 is used to detect the operating stability of the lifting and handling equipment during the transportation of the material box 1. At the same time, for the multi-pass shelf, use the industrial camera 2 to detect whether there is any abnormal tilt of the shelf and the material when the material box 1 is stored in the shelf.

[0034] In this embodiment, there are four industrial cameras 2, which are respectively installed on the four sides of the inner wall of the material box 1. In actual use, the material box 1 is the same as a conventional standardized material carrier. In order to detect the accompanying data of the material box 1 in all directions, it is necessary to install industrial cameras 2 on all four sides of the inner wall of the material box 1. The industrial cameras 2 can detect the accompanying data of the material box 1 in all directions, and detect the horizontal straightness, inclination and vertical height difference of the material box 1 as it moves. The captured images are recorded and uploaded. The industrial camera 2 uses a 20-megapixel, 1-inch CMOS camera and is equipped with an anti-shake gimbal.

[0035] In this embodiment, the industrial camera 2 is provided with a mounting bracket 21, and the industrial camera 2 is mounted on the inner wall of the material box 1 through the mounting bracket 21. In actual use, the mounting bracket 21 is used to mount the industrial camera 2 on the inner wall of the material box 1.

[0036] In this embodiment, the counterweight assembly 4 includes a fixed base 41, a pressure sensor 42, a placement seat 43, a limiting column 44 and a counterweight block 45. The limiting column 44 and the pressure sensor 42 are both installed on the fixed base 41. The number of the pressure sensors 42 is several. The limiting column 44 is located between the pressure sensors 42. The placement seat 43 is provided with a through hole that passes through the placement seat 43 from top to bottom. The diameter of the through hole is larger than the diameter of the limiting column 44. The placement seat 43 is passed through the limiting column 44 and is fixedly connected to the top of the pressure sensor 42. The counterweight block 45 can be passed through the limiting column 44 and placed on the placement seat 43. In actual use, the fixed base 41 is used to fix the connected devices, the pressure sensor 42 is used to weigh the placement seat 43 and the counterweight 45, so that the staff can adjust the overall weight of the material box 1. The placement seat 43 is used to place the counterweight 45, and the limiting column 44 is used to limit the counterweight 45 to prevent the counterweight 45 from shifting and damaging other devices installed in the material box 1 during the accompanying process. At the same time, the limiting column 44 also makes it convenient for the staff to take the counterweight 45.

[0037] In this embodiment, the counterweight assembly 4 includes a weight display 46, which is embedded in the top of the limiting column 44. In actual use, by inputting the initial overall weight of the material box 1 before the counterweight block 45 is assembled, the weight display 46 can directly display the overall weight of the assembled material box 1 when the counterweight block 45 is assembled to adjust the overall weight of the material box 1, which is convenient for the staff to adjust the weight and improves the accuracy of the weight adjustment. Compared with the traditional method of weighing the entire material box 1 separately, it is more convenient and faster. The weight display 46 can directly adopt a conventional weight display 46 for inputting gross weight, so it is not described in detail.

[0038] In this embodiment, the weight display 46 includes a display screen 461 and a control button 462, wherein the display screen 461 is located above the control button 462. In actual use, the display screen 461 is used to provide display support, and the control button 462 is convenient for the staff to perform operation settings.

[0039] In this embodiment, the number of the counterweight blocks 45 is several. In actual use, the overall weight of the material box 1 can be changed by replacing different numbers of counterweight blocks 45.

[0040] In this embodiment, the counterweight 45 is a unit counterweight. In actual use, the counterweight 45 adopts a unit counterweight, which simplifies the preliminary calculation in the counterweight process, facilitates the counterweight operation of the staff, and makes it easier to increase or decrease the counterweight 45, making the counterweight process more convenient.

[0041] In this embodiment, a power supply battery 6 is included, and the power supply battery 6 is electrically connected to the communication control host 5. In actual use, the power supply battery 6 is provided to power the communication control host 5 and the devices electrically connected to the communication control host 5. The model of the power supply battery 6 is CAPE0094P0060FAC-02D.

[0042] In this embodiment, the communication control host 5 includes a PLC control chip and a 4G / 5G communication device, which are electrically connected to the PLC control chip. In actual use, the PLC control chip acquires the video data from the industrial camera 2 and the monitoring data from the vibration sensor 3 via the fieldbus connected to it, analyzes and processes them, and finally wirelessly transmits the analyzed and processed data to the service terminal via the 4G / 5G communication device. The PLC control chip adopts the Siemens 300 series.

[0043] All technical features in this embodiment can be freely combined according to actual needs. The above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention. The technologies, shapes, and structural parts not described in detail in this utility model are all well-known technologies.

[0044] The above embodiments are preferred implementation schemes of the present invention. In addition, other implementation schemes are also included. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A mobile inspection device, characterized in that: The invention comprises a material box (1), an industrial camera (2), a vibration sensor (3), a counterweight assembly (4) and a communication control host (5), wherein the industrial camera (2) is installed in the material box (1), and the industrial camera (2) is used to detect accompanying data of the material box (1) in all directions; the vibration sensor (3), the counterweight assembly (4) and the communication control host (5) are all installed in the material box (1); and the industrial camera (2), the vibration sensor (3) and the counterweight assembly (4) are all electrically connected to the communication control host (5).

2. The accompanying inspection device according to claim 1, characterized in that: The number of the industrial cameras (2) is four, and the four industrial cameras (2) are respectively installed on the four side surfaces of the inner wall of the material box (1).

3. The accompanying inspection device according to claim 2, characterized in that: The industrial camera (2) is provided with a mounting bracket (21), and the industrial camera (2) is mounted on the inner wall of the material box (1) via the mounting bracket (21).

4. The accompanying inspection device according to claim 1, characterized in that: The counterweight assembly (4) comprises a fixed base (41), a pressure sensor (42), a placement seat (43), a limiting column (44) and a counterweight (45). The limiting column (44) and the pressure sensor (42) are both mounted on the fixed base (41). The number of the pressure sensors (42) is several. The limiting column (44) is located between the several pressure sensors (42). The placement seat (43) is provided with a through hole that passes through the placement seat (43) from top to bottom. The diameter of the through hole is larger than the diameter of the limiting column (44). The placement seat (43) is passed through the limiting column (44) and is fixedly connected to the top of the pressure sensor (42). The counterweight (45) can be passed through the limiting column (44) and placed on the placement seat (43).

5. The accompanying inspection device according to claim 4, characterized in that: The counterweight assembly (4) includes a weight display (46), and the weight display (46) is embedded in the top of the limiting column (44).

6. The accompanying inspection device according to claim 5, characterized in that: The weight display (46) includes a display screen (461) and a control button (462), and the display screen (461) is located above the control button (462).

7. The accompanying inspection device according to claim 4, characterized in that: The number of the counterweight blocks (45) is several.

8. The accompanying inspection device according to claim 4, characterized in that: The counterweight (45) is a unit counterweight.

9. The accompanying inspection device according to claim 1, characterized in that: It comprises a power supply battery (6), and the power supply battery (6) is electrically connected to the communication control host (5).

10. The accompanying inspection device according to claim 1, characterized in that: The communication control host (5) comprises a PLC control chip and a 4G / 5G communication device, and the 4G / 5G communication device is electrically connected to the PLC control chip.

Images