Multi-sucker plate turnover device
The multi-suction cup flip device solves the distortion and noise problems during the flip of long plates through double-point adsorption and servo motor drive, ensuring the smooth flip and safety of the plates, and is suitable for processing of ultra-long and large-size boards.
Patent Information
- Application Number
- CN202422147342.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-03
AI Technical Summary
When dealing with long plates, the traditional flip plate method can easily cause distortion of the plate and concentrated local stress, and the flip process is very noisy, which poses safety hazards.
The multi-suction cup flap device is adopted, and double-point adsorption is achieved by providing a first suction cup and a second suction cup at both ends of the suction cup sling. Combined with the servo motor to drive the rotation axis to rotate, the suction cup sling and suction cup rotate about the rotation axis, and is supplemented with an L-shaped auxiliary support to provide additional support to ensure the balance of the plate and safe flip.
The rapid and flexible flip of long plates is achieved, which reduces distortion and noise pollution, improves the stability and safety of the flip process, and reduces threats to equipment and personnel.
Smart Images

Figure CN223238978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of panel turning machines, in particular to a multi-suction cup panel turning device. Background Art
[0002] In today's industrial production environment, especially in the field of precision manufacturing for large plate processing and welding, the complexity and importance of plate turning operations are becoming increasingly prominent. For long-sized plates, the processing quality is directly related to the overall performance and service life of the product.
[0003] When flipping over extra-long panels, the traditional method of using a single hook to upright the panel and then pull it in the opposite direction may be sufficient for short panels, but its limitations become apparent when dealing with panels of nine meters or longer. Long panels are prone to "snake-like" distortion or localized stress concentration during the flipping process, leading to deformation. This not only increases the difficulty of subsequent correction work but can also cause microcracks in previously precise welds, seriously compromising weld strength and sealing. Furthermore, the loud noise generated by the falling panels not only affects the work environment but also poses a safety hazard to surrounding equipment and personnel. Summary of the Invention
[0004] In order to solve the above problems, the present application provides a multi-suction cup flip device, which is provided with a lifting frame, a rotating shaft is provided on the lifting frame, an auxiliary bracket is provided under the rotating shaft, a flip motor is provided on one side of the rotating shaft, a suction cup sling is provided on the rotating shaft, the suction cup sling is placed on the rotating shaft, a suction cup is provided on the suction cup sling, and the suction cup includes a first suction cup and a second suction cup, and the first suction cup and the second suction cup are respectively provided at both ends of the suction cup sling.
[0005] In one embodiment, the auxiliary bracket is L-shaped, and the auxiliary bracket includes a first auxiliary bracket upright plate and a second auxiliary bracket upright plate. The first auxiliary bracket upright plate and the second auxiliary bracket upright plate are connected by an auxiliary bracket flat plate, and the first auxiliary bracket upright plate is higher than the second auxiliary bracket upright plate.
[0006] In one embodiment, there are multiple suction cup slings, and each of the suction cup slings is provided with suction cups at both ends.
[0007] In one embodiment, the flap motor is a servo motor.
[0008] In one embodiment, the length of the hanging frame is 3 meters, and the single side length of the suction cup sling is 1.5 meters.
[0009] The beneficial effects of the present invention are:
[0010] The present application provides a multi-suction cup flipping device, which realizes double-point adsorption of the plate by arranging a first suction cup and a second suction cup at both ends of the suction cup sling, thereby ensuring that the relative balance of the plate can be maintained during the flipping process, and ensuring the smooth flipping operation; the flipping motor drives the rotation shaft to rotate, and then drives the suction cup sling and the suction cup to rotate around the rotation shaft, thereby realizing fast and flexible flipping of the plate, and the position and angle of the plate can be easily adjusted by remotely controlling the forward and reverse rotation of the flipping motor; the setting of the auxiliary bracket also provides additional support for the plate, ensuring operation safety, and the device has a simple structure and is easy to maintain.
[0011] By setting up multiple suction cup slings, it can be used for flipping operations of extra-long and large-sized plates, solving the problems of "snake-like" distortion and local stress concentration encountered by traditional flipping methods when handling long plates. The multi-suction cup design enhances the stability of the plates during the flipping process and reduces the risk of the plates falling, thereby reducing noise pollution and safety threats to surrounding equipment and personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is the front view of the utility model;
[0013] Figure 2 This is a side view of the utility model;
[0014] Figure 3 This is the state of use of the utility model Figure 1 ;
[0015] Figure 4 This is the state of use of the utility model Figure 2 ;
[0016] Explanation of symbols in the figure:
[0017] 1. Lifting frame;
[0018] 2. Rotating axis;
[0019] 3. Auxiliary support; 31. First auxiliary support vertical plate; 32. Second auxiliary support vertical plate; 33. Auxiliary support flat plate;
[0020] 4. Flip motor;
[0021] 5. Suction cup sling;
[0022] 6. Suction cup; 61. First suction cup; 62. Second suction cup;
[0023] 7. Board. DETAILED DESCRIPTION
[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0025] It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0026] like Figure 1-4 As shown, a multi-suction cup flip device is provided with a hanging frame 1, a rotating shaft 2 is provided on the hanging frame 1, an auxiliary bracket 3 is provided below the rotating shaft 2, a flip motor 4 is provided on one side of the rotating shaft 2, a suction cup sling 5 is provided on the rotating shaft 2, the suction cup sling 5 is placed on the rotating shaft 2, a suction cup 6 is provided on the suction cup sling 5, the suction cup 6 includes a first suction cup 61 and a second suction cup 62, and the first suction cup 61 and the second suction cup 62 are respectively provided at both ends of the suction cup sling 5.
[0027] Specifically, the flap motor 4 drives the rotating shaft 2 to rotate, thereby driving the suction cup sling 5 to rotate. When the device is in operation, the first suction cup 61 and the second suction cup 62 are first attached to both sides of the plate 7, firmly adsorbing the plate 7 to the suction cups 6. The flap motor 4 is connected to the rotating shaft 2 as a power source. When the flap motor 4 is started, it drives the rotating shaft 2 to rotate, and in turn drives the suction cup sling 5 and the suction cups 5 mounted on the rotating shaft 2 to rotate around the rotating shaft 2. As the rotating shaft 2 rotates, the suction cup sling 5 and the suction cups 5 on it drive the plate to flip. Since the suction cup sling 5 is a flexible connector, the first suction cup 61 and the second suction cup 62 are respectively provided at both ends of the suction cup sling 5, and the suction cup sling 5 is placed on the rotating shaft 2. Therefore, when the flip motor 4 is rotated forward and reversed by remote control, the rotating shaft 2 can be driven to rotate, thereby driving the suction cup sling 5 and the suction cups 5 thereon (including the first suction cup 61 and the second suction cup 62) to rotate around the axis of the rotating shaft; that is, when the flip motor 4 rotates, the rotating shaft 2 also rotates, and when one side of the suction cup 6 rises, the other side of the suction cup 6 will also fall, and vice versa. Because the suction cups 6 on both sides rise or fall synchronously, the plate 7 can maintain relative balance during the flipping process, thereby avoiding uneven force. When the plate 7 is flipped to the desired angle (such as the sideways state), the plate 7 is placed on the pre-set auxiliary bracket 3. At this time, the suction cup 6 still maintains the adsorption force on the plate 7 to ensure the stability of the plate. When the plate 7 is in the sideways state, the suction of the suction cup 6 is turned off and moved to the other side of the plate 7 and then the suction is turned on again to maintain the adsorption of the plate 7 during the subsequent flipping process. After the position adjustment is completed, the flip motor 4 is started again to rotate the plate 7 to restore the plate 7 from the sideways state to the horizontal state, completing the flipping of the plate 7. The device of the present application realizes double-point adsorption of the plate by respectively arranging a first suction cup 61 and a second suction cup 62 at both ends of the suction cup sling 5, ensuring that the relative balance of the plate 7 can be maintained during the flipping process, ensuring the smooth progress of the flipping operation. The flip motor 4 drives the rotating shaft to rotate, thereby driving the suction cup sling 5 and the suction cup 6 to rotate around the rotating shaft 2, thereby realizing fast and flexible flipping of the plate. By remotely controlling the forward and reverse rotation of the flip motor 4, the position and angle of the plate 7 can be easily adjusted. The setting of the auxiliary bracket 3 also provides additional support for the plate 7, ensuring operational safety. The device has a simple structure and is easy to maintain.
[0028] like Figure 3 、 4 As shown, the auxiliary bracket 3 is L-shaped, and the auxiliary bracket 3 includes a first auxiliary bracket upright plate 31 and a second auxiliary bracket upright plate 32. The first auxiliary bracket upright plate 31 and the second auxiliary bracket upright plate 32 are connected by an auxiliary bracket flat plate 33, and the first auxiliary bracket upright plate 31 is higher than the second auxiliary bracket upright plate 32.
[0029] Specifically, the auxiliary support 3 has an L-shaped overall shape, consisting of a first auxiliary support upright 31 and a second auxiliary support upright 32, connected by an auxiliary support flat plate 33 to form a stable structure. When the panel 7 is flipped onto its side, the first auxiliary support upright 31 stably supports the side of the panel 7, preventing it from collapsing or tilting due to gravity. The second auxiliary support upright 32 is lower, and its primary function is to prevent the panel 7 from sliding, thereby protecting the panel 7 and surrounding equipment.
[0030] like Figure 1 、 2 As shown, there are multiple suction cup slings 5, and each of the suction cup slings 5 is provided with suction cups 6 at both ends.
[0031] Specifically, in this embodiment, three suction cup slings 5 are provided, and suction cups 6 are provided on all three suction cup slings 5, providing more support points for the plate 7, helping to maintain the balance and stability of the plate during the flipping and relocation process, and reducing the risk of tilting or falling due to uneven force. The suction cup sling 5 means that the position of the suction cup 6 on the plate 7 can be adjusted more flexibly, making it easier to handle plates 7 of different shapes, sizes or weights. During the flipping and relocation process, even if a suction cup loses its adsorption force (such as air leakage, contamination, etc.), the other suction cups can still maintain support for the plate, thereby improving the safety of the entire operation. By providing multiple suction cup slings 5, it can be applied to the flipping operation of extra-long and large-sized plates 7, solving the problems of "snake-like" distortion and local stress concentration encountered by traditional flipping methods when handling long plates. The multiple suction cups 6 design enhances the stability of the plate 7 during the flipping process, reduces the risk of the plate 7 falling, and thus reduces noise pollution and safety threats to surrounding equipment and personnel.
[0032] like Figure 1 As shown, the flap motor 4 is a servo motor.
[0033] Specifically, servo motors can control the rotation angle and speed very precisely, which is crucial for situations where precise flipping and positioning of plates are required. Servo motors can ensure that each flip reaches the predetermined angle and position, reducing errors and uncertainties.
[0034] like Figure 1 、 2 As shown, the length of the hanging frame 1 is 3 meters, and the single side length of the suction cup sling 5 is 1.5 meters.
[0035] Specifically, practice has proven that a 3-meter-long hoisting frame 1 and a 1.5-meter-long suction cup sling 5 (a total of 3 meters, with the middle 2 meters being a rotatable chain structure) can easily flip and relocate a 5mm stainless steel plate with a total length of 11.5 meters and a width of 2.15 meters, using two auxiliary brackets 3. Through optimized design and the use of advanced servo motor control technology, the flipping time has been reduced from 35 minutes to 5 minutes, improving efficiency, reducing labor and time costs, and increasing the overall production capacity of the production line. Furthermore, because there is no pulling or tipping action, quality and safety are guaranteed.
[0036] Compared with the prior art, the present invention has the following advantages:
[0037] The present application provides a multi-suction cup flipping device, which is provided with a lifting frame 1, a rotating shaft 2 is provided on the lifting frame 1, an auxiliary bracket 3 is provided below the rotating shaft 2, a flipping motor 4 is provided on one side of the rotating shaft 2, a suction cup sling 5 is provided on the rotating shaft 2, the suction cup sling 5 is placed on the rotating shaft 2, and a suction cup 6 is provided on the suction cup sling 5. The suction cup 6 includes a first suction cup 61 and a second suction cup 62, which are respectively provided at both ends of the suction cup sling 5. The first suction cup 61 and the second suction cup 62 are adsorbed on both sides of the plate 7 by using the first suction cup 61 and the second suction cup 62. As the rotating shaft 2 rotates, the suction cup sling 5 and the suction cup 5 thereon will drive the plate 7 to flip. The present invention realizes double-point adsorption of the plate by respectively arranging a first suction cup 61 and a second suction cup 62 at both ends of the suction cup sling 5, thereby ensuring that the relative balance of the plate 7 can be maintained during the flipping process, and ensuring the smooth flipping operation; the flipping motor 4 drives the rotation shaft to rotate, thereby driving the suction cup sling 5 and the suction cup 6 to rotate around the rotation shaft 2, thereby realizing fast and flexible flipping of the plate, and the forward and reverse rotation of the flipping motor 4 can be easily adjusted by remote control, and the setting of the auxiliary bracket 3 also provides additional support for the plate 7 to ensure operation safety. The device has a simple structure and is easy to maintain; by arranging multiple suction cup slings 5, it can be suitable for flipping operations of extra-long and large-sized plates 7, and solves the problems of "snake-like" distortion and local stress concentration encountered by traditional flipping methods when processing long plates. The multi-suction cup 6 design enhances the stability of the plate 7 during the flipping process, reduces the risk of the plate 7 falling, and thus reduces noise pollution and safety threats to surrounding equipment and personnel.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
[0039] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
Claims
1. A multi-suction cup flip device, provided with a hanging frame (1), a rotating shaft (2) is provided on the hanging frame (1), an auxiliary bracket (3) is further provided below the rotating shaft (2), a flip motor (4) is provided on one side of the rotating shaft (2), a suction cup sling (5) is provided on the rotating shaft (2), the suction cup sling (5) is placed on the rotating shaft (2), and a suction cup (6) is provided on the suction cup sling (5), characterized in that: The suction cup (6) comprises a first suction cup (61) and a second suction cup (62), and the first suction cup (61) and the second suction cup (62) are respectively arranged at two ends of the suction cup sling (5).
2. The multi-suction cup flipping device according to claim 1, characterized in that: The auxiliary bracket (3) is L-shaped and comprises a first auxiliary bracket upright plate (31) and a second auxiliary bracket upright plate (32). The first auxiliary bracket upright plate (31) and the second auxiliary bracket upright plate (32) are connected via an auxiliary bracket flat plate (33). The first auxiliary bracket upright plate (31) is higher than the second auxiliary bracket upright plate (32).
3. The multi-suction cup flipping device according to claim 1, characterized in that: There are multiple suction cup slings (5), and each of the suction cup slings (5) is provided with suction cups (6) at both ends.
4. The multi-suction cup flipping device according to claim 1, characterized in that: The flap motor (4) is a servo motor.
5. The multi-suction cup flipping device according to claim 1, characterized in that: The length of the hanging frame (1) is 3 meters, and the single side length of the suction cup sling (5) is 1.5 meters.