Feeding transfer machine for installation of photovoltaic junction box

Abstract

The utility model provides a photovoltaic junction box installation feeding transfer machine, which comprises a feeding assembly and a transfer assembly, the feeding assembly is used for feeding photovoltaic junction boxes, the feeding assembly comprises a vertically arranged coil holder, a linear motor module is arranged on one side of the coil holder, a movable supporting plate is erected on the linear motor module, and the movable supporting plate is arranged on the movable supporting plate. A vertically-arranged limiting column is arranged on one side of the coil holder and arranged in the movable supporting plate in a penetrating mode, the photovoltaic junction box is arranged on the movable supporting plate, and the movable supporting plate is driven by the driving mechanism to reciprocate along the linear motor module. The transferring assembly is arranged above the feeding assembly and comprises a transferring line and a clamping assembly arranged on the transferring line. The photovoltaic junction boxes are stored in a stacking mode, the storage space is greatly saved, the photovoltaic junction boxes are conveyed up and down through the linear module, the conveying efficiency is improved, meanwhile, the material supplying and taking time can be saved to a great extent in combination with the material taking assembly, and the installation efficiency of photovoltaic assemblies is indirectly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic component assembly, and in particular relates to a photovoltaic junction box installation feeding and transferring machine. Background Art

[0002] Solar cell modules (also called solar panels) are the core and most important component of a solar power generation system. Their function is to convert solar energy into electricity, either for storage in batteries or to power a load. Their basic structure consists of silicon-based semiconductors, a glass front panel, a backplane, and a frame. They are widely used in residential, commercial, and industrial systems, as well as large-scale ground-based power stations. The photovoltaic junction box, on the other hand, serves as a connector between the solar cell array and the solar charging control device. Its primary function is to connect and protect the photovoltaic modules, connect the electricity generated by the solar cells to external wiring, and conduct the current generated by the modules. The junction box is typically installed in the center of the back of the module frame. Traditionally, installation is done manually, but with the development of intelligent assembly lines, manual labor is no longer sufficient for the fast-paced assembly process. Consequently, a vibrating tray feeding method has emerged. However, this method cannot guarantee the forward and reverse orientation of the junction box during discharge. Furthermore, the entire mechanism requires considerable space, resulting in inefficient feeding and transport. Utility Model Content

[0003] In order to solve the deficiencies of the prior art, the utility model provides a photovoltaic junction box installation feeding and transferring machine, which can quickly feed the photovoltaic junction box and greatly improve the feeding speed.

[0004] The purpose of this utility model is achieved through the following technical solutions:

[0005] Photovoltaic junction box installation feeding and transferring machine, including:

[0006] A feeding assembly is used to feed photovoltaic junction boxes. The photovoltaic junction boxes are stacked in layers on the feeding assembly. The feeding assembly includes a vertically arranged wire rack, a linear motor module is provided on one side of the wire rack, a movable support plate is mounted on the linear motor module, a vertically arranged limit column is provided on one side of the wire rack, the limit column is passed through the movable support plate, the photovoltaic junction boxes are placed on the movable support plate, and the movable support plate reciprocates along the linear motor module under the drive mechanism;

[0007] The transfer assembly is arranged above the feeding assembly and comprises a transfer line and a clamping assembly arranged on the transfer line.

[0008] Preferably, a bottom plate is provided on one side of the wire rack, and the limiting column is vertically arranged on the bottom plate.

[0009] Preferably, two groups of the limiting columns are provided, and the bottoms of the limiting columns are connected to adjustment plates, and the positions of the limiting columns standing on the bottom plate are adjusted by the adjustment plates.

[0010] Preferably, the movable support plate is evenly distributed with strip holes, and the limiting posts are passed through the strip holes and extend upward.

[0011] Preferably, a through-beam photoelectric sensor is provided at the upper end of the limiting column.

[0012] Preferably, the transfer assembly includes a transfer guide rail arranged horizontally to vertically, a second linear motor is mounted on the transfer guide rail, and a clamping cylinder is provided on the second linear motor.

[0013] The beneficial effects of the present invention are as follows: the present invention stores photovoltaic junction boxes in a stacked form, which greatly saves storage space, and transports them up and down through a linear module, which improves transportation efficiency. At the same time, combined with the material-retrieving component, it can greatly save material supply and retrieval time, and indirectly improve the installation efficiency of photovoltaic modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 : Schematic diagram of the overall structure of the feeding and transferring machine of the present utility model.

[0015] Figure 2 : A schematic structural diagram of a feeding assembly of the present invention. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solutions and advantages of this utility model more clear, the following Figure 1-2 It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0017] The utility model discloses a feeding and transferring machine for installing photovoltaic junction boxes, comprising a feeding assembly 1 and a transferring assembly disposed above the feeding assembly 1. The feeding assembly is used to feed photovoltaic junction boxes, which are stacked in layers on the feeding assembly, and the transferring assembly is used to remove products from the feeding assembly.

[0018] The feeding assembly 1 includes a bottom rod 11 placed at the bottom, a wire rack 4 is vertically arranged on the bottom rod 11, a linear motor module 41 is arranged on one side of the wire rack 4, and a movable pallet 3 is arranged on one side of the linear motor module 41. The movable pallet 3 can reciprocate up and down along the linear motor module 41 under the drive of the driving mechanism.

[0019] A vertically arranged limiting column 23 is provided on one side of the wire rack 4. In this embodiment, the limiting columns 23 are provided in two groups, which are arranged at intervals. Each group of limiting columns 23 has at least two limiting columns 23 arranged opposite to each other, and the photovoltaic junction box is placed between each group of limiting columns 23. The bottom end of the limiting column 23 is passed through the bottom of the movable support plate 3, and one end extends through the strip hole 31 on the movable support plate 3 and is placed above the movable support plate 3. The bottom end of the limiting column 23 is connected to an adjustment plate 21, and the adjustment plate 21 is placed on the bottom plate 2. By adjusting the position of the adjustment plate 21 on the bottom plate 2, the distance between the limiting columns 23 can be adjusted to adapt to the placement of photovoltaic junction boxes of different specifications and sizes.

[0020] The transfer assembly includes a transfer line 5 and a gripping assembly arranged on the transfer line 5. The transfer line includes a transfer guide rail arranged horizontally and vertically to meet the needs of different directions during transfer. The transfer guide rail is mounted on a second linear motor 6 in the prior art, and a gripping cylinder 61 is arranged on the second linear motor 6. In order to better cooperate with the transfer of products, the

[0021] A through-beam photoelectric sensor 24 is provided at the upper end of the limiting column.

[0022] Products are manually stacked and placed between the limiting posts 23. Multiple sets of limiting posts can achieve the placement of multiple groups of products in a linear stack, expanding the product storage capacity. The linear motor module operates, and the movable pallet 3 moves upward under the drive mechanism's servo motor. At this time, it also pushes the products between the limiting posts upward. When the top product reaches the position of the through-beam photoelectric sensor 24, the transfer assembly begins to operate, using the gripper cylinder to grasp and transfer the product to the desired position. At this point, the linear motor module continues upward, driving the next product in sequence to the through-beam photoelectric sensor 24 to await the next transfer. The entire process is fast and efficient, and compared to belt conveyors, it significantly saves storage space and is highly practical.

[0023] Finally, it should be noted that terms such as "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" used herein to indicate positions or locations are based on the positions or locations shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific manner. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. Photovoltaic junction box installation feeding and transferring machine, characterized by: include, A feeding assembly is used to feed photovoltaic junction boxes. The photovoltaic junction boxes are stacked in layers on the feeding assembly. The feeding assembly includes a vertically arranged wire rack, a linear motor module is provided on one side of the wire rack, a movable support plate is mounted on the linear motor module, a vertically arranged limit column is provided on one side of the wire rack, the limit column is passed through the movable support plate, the photovoltaic junction boxes are placed on the movable support plate, and the movable support plate reciprocates along the linear motor module under the drive mechanism; The transfer assembly is arranged above the feeding assembly and comprises a transfer line and a clamping assembly arranged on the transfer line.

2. The photovoltaic junction box installation, feeding and transferring machine according to claim 1, characterized in that: A bottom plate is provided on one side of the wire rack, and the limiting column is vertically arranged on the bottom plate.

3. The photovoltaic junction box installation, feeding and transferring machine according to claim 2, characterized in that: Two groups of the limiting columns are provided. The bottoms of the limiting columns are connected to adjustment plates, and the positions of the limiting columns standing on the bottom plate are adjusted by the adjustment plates.

4. The photovoltaic junction box installation, feeding and transferring machine according to claim 3, characterized in that: The movable supporting plate is evenly distributed with strip holes, and the limiting posts are passed through the strip holes and extend upward.

5. The photovoltaic junction box installation, feeding and transferring machine according to claim 4, characterized in that: The upper end of the limiting column is provided with a through-beam photoelectric sensor.

6. The photovoltaic junction box installation, feeding and transferring machine according to claim 1, characterized in that: The transfer assembly includes a transfer guide rail arranged horizontally to vertically, a second linear motor is mounted on the transfer guide rail, and a clamping cylinder is mounted on the second linear motor.

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