Automatic production line for new energy automobile air conditioner compressor

By introducing motor-driven rotating systems and rubber blocks into the production line of air-conditioning compressors for new energy vehicles, the problem of tilt or offset of processing materials is solved, precise adjustment and limiting are achieved, and the automation and efficiency of the production line are improved.

CN223239086UActive Publication Date: 2025-08-19SHANGHAI LINGTING AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422667167.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-02
Publication Date
2025-08-19
Estimated Expiration
2034-11-02

AI Technical Summary

Technical Problem

The automated production line of conventional automotive air conditioning compressors is easily tilted or offset during the movement of processing materials, making it difficult for the robotic arm to grasp and requires manual adjustment, which affects production efficiency.

Method used

An automated production line for air conditioning compressors in new energy vehicles was designed, using components such as transmission frames, mechanical arms, rotating discs, reset discs and motors. The rotating gears drive the fixed cylinder to rotate through the motor, and cooperate with the adjustment frames and rubber blocks to achieve accurate adjustment and limiting of the processed materials and reduce manual operation.

Benefits of technology

Accurate adjustment and limiting of processed materials is achieved, manual intervention is reduced, the degree of automation and efficiency of the production line is improved, and mechanical collisions and wear are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of air conditioner compressor production, and discloses a new energy automobile air conditioner compressor automatic production line which comprises a conveying frame and a mounting frame, two mechanical arms are rotationally mounted at one end of the conveying frame, a machining table is arranged at one end of each mechanical arm, and two rotating discs are rotationally connected to the inner wall of the mounting frame; a reset disc is arranged at one end of the rotating disc, a connecting rod is fixedly connected to one end of the reset disc, and a fixing cylinder is slidably mounted on the surface of the connecting rod; the mounting frame is mounted at the top of the conveying frame, the inner wall of the mounting frame is rotationally connected with a rotating disc, a rotating gear is mounted at the output end of a motor, the surface of the rotating gear is meshed with the inner wall of a connecting groove in the surface of a fixed cylinder, and a reset disc is mounted at one end of the fixed cylinder through a connecting rod; when inclined or deviated machining materials exist at the upper end of the conveying frame, the motor is started to control the rotating wheel to control the fixed barrel to rotate, and the reset disc at one end of the fixed barrel is driven to adjust the machining materials.
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Description

Technical Field

[0001] The present application relates to the field of air-conditioning compressor production, and in particular to an automated production line for air-conditioning compressors for new energy vehicles. Background Art

[0002] The automated production line for automotive air-conditioning compressors is a production system composed of automated equipment and control systems. It can automatically complete all or part of the production process of automotive air-conditioning compressors according to a predetermined process flow. This production line organically combines various links in the production process, such as processing, assembly, and testing, to achieve continuous, efficient, and standardized production. When in use, a conventional automated production line for automotive air-conditioning compressors connects a transmission frame to different equipment. Two robotic arms are installed at one end of the transmission frame. The transmission frame is used to move the processed material to the position of the robotic arm. A processing table is provided at one end of the robotic arm. The robotic arm is used to move the processed material to the upper end of the processing table for processing.

[0003] Regarding the above-mentioned related technologies, the inventor believes that when conventional processed materials move on the upper end of the transmission rack, some of the processed materials are prone to tilting and offset due to shaking during the movement, which makes it difficult for the robotic arm to grab the processed materials. Manual adjustment of the processed materials is required, which causes inconvenience in the use of the automotive air-conditioning compressor automated production line.

[0004] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content

[0005] In order to solve the problem that conventional automobile air-conditioning compressor automated production lines are prone to tilt or offset and difficult to adjust when moving processing materials, the present application provides a new energy automobile air-conditioning compressor automated production line.

[0006] The present application provides an automated production line for new energy vehicle air-conditioning compressors using the following technical solutions:

[0007] An automated production line for air-conditioning compressors of new energy vehicles includes a transmission frame and a mounting frame. Two mechanical arms are rotatably mounted on one end of the transmission frame. A processing table is provided on one end of the mechanical arm. Two rotating disks are rotatably connected to the inner wall of the mounting frame. A reset disk is provided at one end of the rotating disk. A connecting rod is fixedly connected to one end of the reset disk. A fixed cylinder is slidably mounted on the surface of the connecting rod. A motor is fixedly mounted on the top of the transmission frame. A rotating gear is fixedly connected to the output end of the motor. A connecting groove matching the rotating gear is provided on the inner wall of the fixed cylinder. The bottom end of the mounting frame is welded to the top of the transmission frame. The two rotating disks are symmetrically distributed with the mounting frame as the axis, and the surface of the rotating gear is meshed with the inner wall of the connecting groove.

[0008] Preferably, an adjustment frame is rotatably mounted on the surface of the fixed cylinder, a telescopic rod is fixedly connected to the top of the adjustment frame, the center of the telescopic rod and the center of the adjustment frame are on the same straight line, and the surface of the telescopic rod is fixedly mounted to the surface of the mounting frame.

[0009] Preferably, two blocking blocks are fixedly connected to the top of the motor, the blocking blocks are rubber blocks, and the tops of the blocking blocks are movably mounted to the bottom of the adjustment frame.

[0010] Preferably, a booster pump is fixedly connected to the inner wall of the adjustment frame, one end of the booster pump is connected to a connecting pipe, one end of the connecting pipe is connected to the top of the fixed cylinder, and the size of the inner wall of the fixed cylinder is adapted to the size of the connecting rod surface.

[0011] Preferably, a plurality of auxiliary grooves are provided on the surface of the reset disk, and the reset disk is a rubber disk.

[0012] In summary, this application has the following beneficial technical effects:

[0013] 1. By installing the mounting frame on the top of the transmission frame, the inner wall of the mounting frame is rotatably connected to a rotating disk, a motor is installed on the top of the transmission frame, one end of the motor is rotatably connected to a rotating gear, the surface of the rotating gear is meshed with the inner wall of the connecting groove on the surface of the fixed cylinder, and a connecting rod is slidably installed on the inner wall of the fixed cylinder, one end of the connecting rod is fixedly connected to a reset disk, so that when there is an inclined or offset processing material on the upper end of the transmission frame, the rotating wheel is controlled by the motor after starting, and the reset disk at one end of the fixed cylinder is driven to adjust the position of the processing material. The surface of the fixed cylinder is installed with The adjusting frame is equipped with a telescopic rod on the top, and the surface of the telescopic rod is fixedly connected to the inner wall of the mounting frame, so that the adjusting frame can be controlled to move up and down by adjusting its own length with the help of the telescopic rod, thereby adjusting the height of the reset disk at the bottom of the adjusting frame, which is more accurate when adjusting the processing material. Two rubber blocking blocks are installed on the top of the motor, and the top of the blocking blocks is movably connected to the bottom of the adjusting frame, so that the relatively soft rubber material of the blocking blocks can be used to avoid collision with the upper end of the motor when the adjusting frame moves down; compared with the existing technology, the manual operation amount is effectively reduced;

[0014] 2. A booster pump can also be installed on the inner wall of the adjusting frame, and one end of the booster pump is connected to the fixed cylinder by means of a connecting pipe, so that the fixed cylinder can be pressurized by means of the booster pump, and the connecting rod in the fixed cylinder is pushed toward the position of the rotating disk, so as to facilitate the clamping of the reset disk to the surface of the processed material, and effectively improve the limiting effect of the device on the processed material. A number of auxiliary grooves are provided on the surface of the reset disk, and the reset disk is a rubber disk, so that the friction between the reset disk and the processed material can be increased by means of the auxiliary grooves, and the rubber material of the reset disk can be used to prevent the reset disk from causing wear on the surface of the processed material; effectively improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of an automated production line for air-conditioning compressors for new energy vehicles according to an embodiment of the application;

[0016] Figure 2 This is a schematic diagram of the mounting frame structure of an embodiment of the application;

[0017] Figure 3 is a side structural schematic diagram of an embodiment of the application;

[0018] Figure 4 It is a structural diagram of location A of the application embodiment.

[0019] Explanation of the accompanying symbols: 1. Transfer frame; 2. Robotic arm; 3. Processing table; 4. Mounting frame; 5. Rotating disk; 6. Reset disk; 7. Connecting rod; 8. Motor; 9. Rotating gear; 10. Connecting groove; 11. Fixed cylinder; 12. Adjusting frame; 13. Telescopic rod; 14. Blocking block; 15. Booster pump; 16. Connecting pipe; 17. Auxiliary groove. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-4 This application is described in further detail.

[0021] The present application discloses an automated production line for air-conditioning compressors for new energy vehicles. Figure 1 - Figure 2 , including a transmission frame 1. When in use, the transmission frame 1 is connected to different equipment. Two robotic arms 2 are installed at one end of the transmission frame 1. With the help of the transmission frame 1, the processing material is moved to the position of the robotic arm 2. A processing table 3 is provided at one end of the robotic arm 2. With the help of the robotic arm 2, the processing material is moved to the upper end of the processing table 3 for processing. The mounting frame 4 is installed on the top of the transmission frame 1. The inner wall of the mounting frame 4 is rotatably connected to the rotating disk 5. The top of the transmission frame 1 is installed with a motor 8. One end of the motor 8 is rotatably connected to a rotating gear 9. The surface of the rotating gear 9 is engaged with the inner wall of the connecting groove 10 on the surface of the fixed cylinder 11, and a connecting rod 7 is slidably installed on the inner wall of the fixed cylinder 11. One end of the connecting rod 7 is fixedly connected to a reset disk 6, so that when there is tilted or offset processing material at the upper end of the transmission frame 1, the rotating wheel is controlled to control the rotation of the fixed cylinder 11 after the motor 8 is started, driving the reset disk 6 at one end of the fixed cylinder 11 to adjust the processing material, effectively reducing the amount of manual operation.

[0022] Reference Figure 2 An adjusting frame 12 is installed on the surface of the fixed cylinder 11, and a telescopic rod 13 is installed on the top of the adjusting frame 12. The surface of the telescopic rod 13 is fixedly connected to the inner wall of the mounting frame 4. The adjusting frame 12 is controlled to move up and down by adjusting its own length with the help of the telescopic rod 13, so as to adjust the height of the reset disk 6 at the bottom end of the adjusting frame 12, which is more accurate when adjusting the processing material. Two rubber blocking blocks 14 are installed on the top of the motor 8, and the top of the blocking block 14 is movably connected to the bottom end of the adjusting frame 12. With the help of the relatively soft rubber material of the blocking block 14, the collision between the adjusting frame 12 and the upper end of the motor 8 is avoided when the adjusting frame 12 moves down.

[0023] Reference Figure 2 - Figure 4 A booster pump 15 is installed on the inner wall of the adjusting frame 12. One end of the booster pump 15 is connected to the fixed cylinder 11 by means of a connecting pipe 16. The fixed cylinder 11 is pressurized by the booster pump 15, and the connecting rod 7 in the fixed cylinder 11 is pushed toward the position of the rotating disk 5, so as to facilitate the clamping of the reset disk 6 on the surface of the processed material, and effectively improve the limiting effect of the device on the processed material. A number of auxiliary grooves 17 are provided on the surface of the reset disk 6, and the reset disk 6 is a rubber disk. The auxiliary grooves 17 are used to improve the friction between the reset disk 6 and the processed material, and the rubber material of the reset disk 6 is used to prevent the reset disk 6 from causing wear on the surface of the processed material.

[0024] The implementation principle of an automated production line for air-conditioning compressors for new energy vehicles in an embodiment of the present application is as follows: by installing a mounting frame 4 on the top of a transmission frame 1, the inner wall of the mounting frame 4 is rotatably connected to a rotating disk 5, a motor 8 is installed on the top of the transmission frame 1, and one end of the motor 8 is rotatably connected to a rotating gear 9, the surface of the rotating gear 9 is engaged with the inner wall of a connecting groove 10 on the surface of a fixed cylinder 11, and a connecting rod 7 is slidably installed on the inner wall of the fixed cylinder 11, and one end of the connecting rod 7 is fixedly connected to a reset disk 6, so that when there is an inclined or offset processing material at the upper end of the transmission frame 1, the rotating wheel is controlled to control the rotation of the fixed cylinder 11 after the motor 8 is started, thereby driving the reset of one end of the fixed cylinder 11 The disk 6 adjusts the processing material, and an adjusting frame 12 is installed on the surface of the fixed cylinder 11. A telescopic rod 13 is installed on the top of the adjusting frame 12. The surface of the telescopic rod 13 is fixedly connected to the inner wall of the mounting frame 4, so that the adjusting frame 12 can be controlled to move up and down after adjusting its own length with the help of the telescopic rod 13, thereby adjusting the height of the reset disk 6 at the bottom end of the adjusting frame 12, so that the processing material can be adjusted more accurately. Two rubber blocking blocks 14 are installed on the top of the motor 8, and the top of the blocking block 14 is movably connected to the bottom end of the adjusting frame 12, so as to take advantage of the softer rubber material of the blocking block 14 to avoid collision with the upper end of the motor 8 when the adjusting frame 12 moves down.

[0025] A booster pump 15 can also be installed on the inner wall of the adjusting frame 12, and one end of the booster pump 15 is connected to the fixed cylinder 11 by means of a connecting pipe 16, so that the fixed cylinder 11 can be pressurized by means of the booster pump 15, and the connecting rod 7 in the fixed cylinder 11 is pushed toward the position of the rotating disk 5, so as to facilitate the clamping of the reset disk 6 on the surface of the processed material, and effectively improve the limiting effect of the device on the processed material. A plurality of auxiliary grooves 17 are provided on the surface of the reset disk 6, and the reset disk 6 is a rubber disk, so that the friction between the reset disk 6 and the processed material can be improved by means of the auxiliary grooves 17, and the rubber material of the reset disk 6 can be used to prevent the reset disk 6 from causing wear on the surface of the processed material.

[0026] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. An automated production line for air-conditioning compressors for new energy vehicles, comprising a transmission rack (1) and a mounting rack (4), characterized in that: Two mechanical arms (2) are rotatably mounted on one end of the transmission frame (1), a processing table (3) is provided on one end of the mechanical arm (2), two rotating disks (5) are rotatably connected to the inner wall of the mounting frame (4), a reset disk (6) is provided on one end of the rotating disk (5), a connecting rod (7) is fixedly connected to one end of the reset disk (6), a fixed cylinder (11) is slidably mounted on the surface of the connecting rod (7), a motor (8) is fixedly mounted on the top of the transmission frame (1), an output end of the motor (8) is fixedly connected to a rotating gear (9), and a connecting groove (10) adapted to the rotating gear (9) is provided on the inner wall of the fixed cylinder (11).

2. The automatic production line for new energy vehicle air-conditioning compressor according to claim 1 is characterized in that: The bottom end of the mounting frame (4) is welded to the top of the transmission frame (1), the two rotating disks (5) are symmetrically distributed with the mounting frame (4) as the axis, and the surface of the rotating gear (9) is meshed with the inner wall of the connecting groove (10).

3. The automatic production line for new energy vehicle air-conditioning compressor according to claim 1 is characterized in that: An adjusting frame (12) is rotatably mounted on the surface of the fixing cylinder (11); a telescopic rod (13) is fixedly connected to the top of the adjusting frame (12); the center of the telescopic rod (13) and the center of the adjusting frame (12) are on the same straight line, and the surface of the telescopic rod (13) is fixedly mounted on the surface of the mounting frame (4).

4. The automatic production line for new energy vehicle air-conditioning compressor according to claim 1 is characterized in that: Two blocking blocks (14) are fixedly connected to the top of the motor (8), the blocking blocks (14) are rubber blocks, and the tops of the blocking blocks (14) are movably mounted on the bottom of the adjustment frame (12).

5. The automatic production line for new energy vehicle air-conditioning compressor according to claim 3 is characterized in that: The inner wall of the adjustment frame (12) is fixedly connected to a booster pump (15), one end of the booster pump (15) is connected to a connecting pipe (16), one end of the connecting pipe (16) is connected to the top of the fixed cylinder (11), and the size of the inner wall of the fixed cylinder (11) is compatible with the size of the surface of the connecting rod (7).

6. The automatic production line for new energy vehicle air-conditioning compressor according to claim 1 is characterized in that: A plurality of auxiliary grooves (17) are provided on the surface of the reset disk (6), and the reset disk (6) is a rubber disk.