Feeding and discharging detection mechanism
By designing a multi-axis linear moving mechanism and a combination of suction nozzles, the problem of efficient transportation of materials for detecting and distinguishing good and bad products in the production of electrical module components is solved, and rapid loading and unloading and moving transportation is achieved, efficiency is improved and power consumption is reduced.
Patent Information
- Application Number
- CN202422432016.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the production process of electrical module parts, it is difficult for the existing technology to efficiently complete the inspection of materials, distinguish between good and bad products and conduct transshipment, and the transportation route is unreasonable, resulting in low efficiency and high power consumption.
A testing loading and unloading mechanism is designed, and a multi-axis linear moving mechanism and suction nozzle combination is used to realize the rapid loading and unloading of material trays and materials, and the transportation route is reduced through reasonable partition design, including a loading and unloading unit composed of frames, horizontal and vertical guides, linear moving mechanisms and suction nozzles, so as to achieve stable pick-up and unloading of material trays and materials.
It realizes the rapid completion of the loading and unloading of materials and the moving transportation of material trays, improves efficiency and reduces transportation power consumption, and meets the needs of batch-type materials.
Smart Images
Figure CN223239103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loading and unloading mechanisms, in particular to a detection loading and unloading mechanism. Background Art
[0002] During the production process of electric module components, they need to be transported to the inspection area for inspection, and the inspected materials need to be distinguished between good and defective products. During the inspection and distinction between good and defective products, they often need to be transferred and transported, which requires a loading and unloading mechanism. During the loading process, a reasonable design is needed to reduce the movement of the transportation route, thereby speeding up efficiency and reducing the power required for transportation. At the same time, in order to meet the quantity requirements of electric module components, they are placed in batches into material trays during transportation. Therefore, a dual-integrated transportable inspection and loading and unloading mechanism can be designed for both material products and material trays. Utility Model Content
[0003] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.
[0004] Detect the loading and unloading mechanism, which includes a frame, wherein the frame is provided with first transverse guide rails arranged and parallel along the Y-axis on the left and right sides, and a second transverse guide rail arranged along the X-axis on the left and right transverse guide rails; a first linear moving mechanism is provided on the first transverse guide rail, and the end of the first linear moving mechanism is connected to the second transverse guide rail; the first linear moving mechanism is driven to drive the second transverse guide rail to move linearly along the Y-axis direction; a second linear moving mechanism is provided on the second transverse guide rail, and a loading and unloading unit is provided at the end of the second linear moving mechanism; the second linear moving mechanism is driven to drive the loading and unloading unit to move linearly along the X-axis direction; the loading and unloading unit includes an assembly plate, a column is provided along the outside of the assembly plate, a first vertical guide rail is provided on the outside of the column, a second vertical guide rail is provided on the side of the column, a third linear moving mechanism is connected to the outside of the first vertical guide rail in the vertical direction, and a material tray picking and placing group is connected to the end of the third linear moving mechanism; a fourth linear moving mechanism is connected to the outside of the second vertical guide rail in the vertical direction, and a material picking and placing group is connected to the end of the fourth linear moving mechanism.
[0005] Furthermore, the tray picking and placing group includes a first main body, and first transverse plates are provided on the left and right sides of the first main body, and each first transverse plate is provided with at least two tray suction nozzles.
[0006] Furthermore, the material taking and placing group includes a second main body, and at least two material suction nozzles are provided at the lower end of the second main body.
[0007] Furthermore, the rack is divided into a tray product loading area, a tray waiting area, a good product placement area, and a defective product placement area on the same straight line; the good product placement area and the defective product placement area are located between the tray product loading area and the tray waiting area.
[0008] The beneficial effects of the utility model are:
[0009] Component equipment for optical module detection is designed on the machine to enable the mechanism to quickly complete the loading and unloading of materials and the movement of material trays in one go. The design of each partition position can reduce the movement of the transportation route, thereby speeding up efficiency and reducing the power consumed by transportation.
[0010] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural diagram of the present utility model.
[0012] Figure 2 Schematic diagram of the mobile system structure on the rack.
[0013] Figure 3 It is a structural diagram of the loading and unloading unit.
[0014] Figure 4 Based on Figure 3 Schematic diagram of the middle suction nozzle position structure.
[0015] The accompanying drawings are marked as follows:
[0016] DETAILED DESCRIPTION
[0017] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figures 1 to 4The utility model includes a frame 1, on which are provided first transverse guide rails 21 on the left and right sides arranged parallel to the Y axis, and second transverse guide rails 22 arranged along the X axis on the left and right transverse guide rails; a first linear motion mechanism 23 is provided on the first transverse guide rail 21, and the end of the first linear motion mechanism 23 is connected to the second transverse guide rail 22; the first linear motion mechanism 23 is driven to drive the second transverse guide rail 22 to move linearly along the Y axis; a second linear motion mechanism 24 is provided on the second transverse guide rail 22, and a loading and unloading unit 3 is provided at the end of the second linear motion mechanism 24; the second linear motion mechanism 24 is driven to drive the second linear motion mechanism 23 to move linearly along the Y axis; a second linear motion mechanism 24 is provided on the second transverse guide rail 22, and a loading and unloading unit 3 is provided at the end of the second linear motion mechanism 24; The moving mechanism 24 drives the loading and unloading unit 3 to move linearly along the X-axis direction; the loading and unloading unit 3 includes an assembly plate 31, a column 32 is provided along the outside of the assembly plate 31, a first vertical guide rail 33 is provided on the outside of the column 32, and a second vertical guide rail 34 is provided on the side of the column 32. The outside of the first vertical guide rail 33 is connected to a third linear moving mechanism 35 in the vertical direction, and the end of the third linear moving mechanism 35 is connected to a material tray picking and placing group 36; the outside of the second vertical guide rail 34 is connected to a fourth linear moving mechanism 37 in the vertical direction, and the end of the fourth linear moving mechanism 37 is connected to a material picking and placing group 38.
[0019] The design uses the frame 1 as a carrier to assemble the mobile system and the loading and unloading system, as well as the partition area design for testing and classifying good and defective products.
[0020] Regarding the structural design of the mobile system: first, a first transverse guide rail 21 is set on the left and right sides of the Y axis at the upper end of the frame 1 for placing the second transverse guide rail 22, and a first linear moving mechanism 23 is provided on the first transverse guide rail 21, and the end of the first linear moving mechanism 23 is connected to the second transverse guide rail 22, that is, by driving the first linear moving mechanism 23, the second transverse guide rail 22 can be driven to move linearly along the Y axis direction; and a second linear moving mechanism 24 is provided on the second transverse guide rail 22, and a loading and unloading unit 3 is provided at the end of the second linear moving mechanism 24, that is, by driving the second linear moving mechanism 24, the loading and unloading unit 3 can be driven to move along the X axis direction, that is, under the cooperation of the first linear moving mechanism 23 and the second linear moving mechanism 24, the loading and unloading unit 3 can eventually be driven to move in the horizontal direction.
[0021] The structural design of the loading and unloading unit 3 includes an assembly plate 31, which is provided with a column 32 along its outer surface. A first vertical guide rail 33 is provided on the outer surface of the column 32. A third linear motion mechanism 35 is connected to the outer surface of the first vertical guide rail 33 in the vertical direction. The end of the third linear motion mechanism 35 is connected to a material tray pick-up and placement group 36. That is, the third linear motion mechanism 35 can drive the material tray pick-up and placement group 36 to move up and down. The purpose of this structural design is to achieve the upper and lower picking and placing of the material tray through the material tray pick-up and placement group. At the same time, a second vertical guide rail 34 is provided on the side of the column 32. A fourth linear motion mechanism 37 is connected to the outer surface of the second vertical guide rail 34 in the vertical direction. The end of the fourth linear motion mechanism 37 is connected to a material pick-up and placement group 38. The purpose of this structural design is to achieve the upper and lower picking and placing of the material placed in the material tray through the material pick-up and placement group 38. In other words, the loading and unloading unit 3 can be linked to complete the picking and placing of the material tray and the material.
[0022] As for the design of the tray picking and placing group 36, since the area of the tray is relatively large, the tray picking and placing group 36 is set as a first main body 361, and the left and right sides of the first main body 361 are provided with first transverse plates 362, and each first transverse plate 362 is provided with at least two tray suction nozzles 363, that is, at least one tray suction nozzle 363 is provided on the left, right, front and back of the first main body 361 to ensure stable suction of the tray.
[0023] Regarding the design of the material pick-and-place group 38 , since the optical module components are relatively small, the material pick-and-place group 38 is set as a second body 381 , and at least two material suction nozzles 382 are provided at the lower end of the second body 381 to be able to suck the material.
[0024] As for the air suction and air discharge of the tray suction nozzle 363 and the material suction nozzle 382, it can be achieved by designing an air pump connection.
[0025] At the same time, on the same straight line on the frame 1, there are divided into a tray product loading area 41, a tray waiting area 42, a good product placement area 43, and a defective product placement area 44; the good product placement area 43 and the defective product placement area 44 are located between the tray product loading area 41 and the tray waiting area 42. The principle is that the staff will put the tray full of materials to be tested into the tray product loading area 41, and then the mobile system and the tray picking and placing group 36 will cooperate to put it into the tray waiting area 42, and then the mobile system and the material picking and placing group 38 will cooperate to transport the materials to be tested to other equipment to complete the inspection. After the inspection results are obtained, the mobile system and the material picking and placing group 38 will cooperate to classify them into empty trays in the good product putting area 43 or the defective product putting area 44, and this process is completed back and forth. After the trays in the good product putting area 43 or the defective product putting area 44 are full of materials, the mobile system and the tray picking and placing group 36 can cooperate to take out empty materials from other areas and stack them in the good product putting area 43 or the defective product putting area 44.
[0026] Since during transportation, the trays in the tray product loading area 41 need to be placed in the tray waiting area 42 first, and then the good and defective products that have been tested need to be classified and placed in different areas, the good product placement area 43 and the defective product placement area 44 are located between the tray product loading area 41 and the tray waiting area 42. This reasonable zoning can reduce the moving route of the loading and unloading unit 3.
[0027] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of the above-disclosed technical contents without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.
Claims
1. Detection of loading and unloading mechanism, characterized by: The machine frame (1) comprises a first transverse guide rail (21) disposed on the left and right sides along the Y axis and parallel to each other, and a second transverse guide rail (22) disposed along the X axis on the left and right transverse guide rails; A first linear motion mechanism (23) is provided on the first transverse guide rail (21), and an end portion of the first linear motion mechanism (23) is connected to the second transverse guide rail (22); the first linear motion mechanism (23) is driven to drive the second transverse guide rail (22) to move linearly along the Y-axis direction; A second linear motion mechanism (24) is provided on the second transverse guide rail (22), and a loading and unloading machine group (3) is provided at the end of the second linear motion mechanism (24); the second linear motion mechanism (24) is driven to drive the loading and unloading machine group (3) to move linearly along the X-axis direction; The loading and unloading machine group (3) includes an assembly plate (31), a column (32) is provided along the outside of the assembly plate (31), a first vertical guide rail (33) is provided on the outside of the column (32), a second vertical guide rail (34) is provided on the side of the column (32), the first vertical guide rail (33) is externally connected to a third linear motion mechanism (35) in the vertical direction, and the end of the third linear motion mechanism (35) is connected to a material tray picking and placing group (36); the second vertical guide rail (34) is externally connected to a fourth linear motion mechanism (37) in the vertical direction, and the end of the fourth linear motion mechanism (37) is connected to a material picking and placing group (38).
2. The detection loading and unloading mechanism according to claim 1, characterized in that: The tray picking and placing group (36) comprises a first main body (361), the left and right sides of the first main body (361) are both provided with first transverse plates (362), and each first transverse plate (362) is provided with at least two tray suction nozzles (363).
3. The detection loading and unloading mechanism according to claim 1, characterized in that: The material taking and placing group (38) comprises a second main body (381), and at least two material suction nozzles (382) are provided at the lower end of the second main body (381).
4. The detection loading and unloading mechanism according to claim 1, characterized in that: The frame (1) is divided into a tray product loading area (41), a tray waiting area (42), a good product placement area (43), and a defective product placement area (44) on the same straight line; the good product placement area (43) and the defective product placement area (44) are located between the tray product loading area (41) and the tray waiting area (42).