Automatic stacking machine for seat sponges

Through the combined design of lifting base, output belt structure, stacking frame and transportation push rack, the problems of untidy stacking of sponge cushions and unstable transportation are solved, and the neat stacking and stable transportation of sponge cushions are achieved, which improves production efficiency.

CN223239153UActive Publication Date: 2025-08-19ZHAOQING QIANJIA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422718694.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-08-19
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing seat sponge stacking device has problems such as untidy stacking and easy dumping during transportation, which affects production efficiency.

Method used

The combination design of the lifting base, output belt structure, stacking frame and transportation push frame is adopted. The output belt structure is tilted to convey the sponge cushion by lifting the base, and the restriction edge strip and telescopic device are used to ensure the regular movement of the sponge cushion on the conveyor belt, combining the telescopic push plate and the down pressure plate to ensure the neatness and stability of the stack.

Benefits of technology

The neat stacking and stable transportation of sponge cushions is achieved, production efficiency is improved, and the sponge is dumped during transportation is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic stacking machine for seat sponges, which comprises a lifting base, an output belt structure, a stacking frame and a transportation pushing frame, the surface of the lifting base is fixedly connected with the output belt structure, the surface of one end of the lifting base is fixedly butted with the stacking frame, and the surface of the stacking frame is movably butted with the transportation pushing frame. According to the automatic stacking machine for the seat sponges, by arranging the lifting base, the output belt structure can be lifted, one end of the output belt structure can be lifted and inclined, the sponges can be conveyed to the high position in the conveying process, the conveying efficiency is improved, and the conveying efficiency is improved. The sponge cushions can be conveniently conveyed through the output belt structure, the sponge cushions can regularly move on the surface of the conveying belt through the limiting edge strips, and objects can be conveniently stacked, transported and moved through the stacking frame and the transporting and pushing frame.
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Description

Technical Field

[0001] The utility model relates to the field of seat production, in particular to an automatic seat sponge stacking machine. Background Art

[0002] There are mainly two types of stacking machines. One is to use a robotic arm and a clamping mechanism to complete the stacking work. The working principle is that after the clamping mechanism clamps the product from one workstation, the robotic arm drives the clamping mechanism to move to other workstations and puts down the clamped product. Then the robotic arm drives the clamping mechanism back to the previous workstation for the next clamping work to achieve stacking; the other is to use a slide rail and a clamping mechanism to complete the stacking work. The working principle is that the clamping mechanism clamps the product from one workstation, then slides along the slide rail to other workstations and puts down the clamped product. Then the clamping mechanism returns along the slide rail to the previous workstation for the next clamping work. The existing stacking device will cause the sponge cushions to be stacked unevenly and easily tipped over during transportation, thereby affecting production efficiency. Therefore, an automatic stacking machine for seat sponges is proposed. Utility Model Content

[0003] The main purpose of the utility model is to provide an automatic seat sponge stacking machine, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A seat sponge automatic stacking machine includes a lifting base, an output belt structure, a stacking frame and a transport push frame. The surface of the lifting base is fixedly connected to the output belt structure, one end surface of the lifting base is fixedly docked with the stacking frame, the surface of the stacking frame is movably docked with the transport push frame, and a sponge cushion is movably placed on the surface of the output belt structure.

[0006] Preferably, the lifting base includes a base frame, a drive control box, a control panel, a lifting column and a fixed head. The drive control box is fixedly installed on the surface of the base frame, the control panel is fixedly installed on the surface of the drive control box, the lifting column is fixedly installed on the surface of the base frame, and one end surface of the lifting column is movably connected to the fixed head.

[0007] Preferably, the output belt structure includes a docking frame, a side frame, a drive roller, a conveyor belt and a limiting edge strip. The surface of the docking frame is fixedly connected to the side frame, the surface of the side frame is movably connected to the drive roller, the surface of the drive roller is fixedly sleeved with a conveyor belt, and the surface of the conveyor belt is fixedly provided with a limiting edge strip.

[0008] Preferably, the stacking frame includes a limiting frame, an entrance port, a docking port, a telescopic push plate and a telescopic device. An entrance port is fixedly opened on one side surface of the limiting frame, a docking port is fixedly opened on one side surface of the limiting frame, a telescopic device is fixedly installed on the outer surface of the limiting frame, and a telescopic push plate is fixedly connected to one end surface of the telescopic device.

[0009] Preferably, the transport pushing frame includes a placement frame, a moving wheel, a pushing rod, a fixed frame, a telescopic rod and a lower pressure plate. The bottom surface of the placement frame is fixedly mounted with a moving wheel, the one side surface of the placement frame is fixedly connected with the pushing rod, the top surface of the placement frame is fixedly mounted with a fixed frame, the surface of the fixed frame is fixedly mounted with a telescopic rod, and one end surface of the telescopic rod is fixedly connected with the lower pressure plate.

[0010] Preferably, the base frame of the lifting base is movably docked with the docking frame of the output belt structure, the fixed head is fixedly connected to the docking frame, one end surface of the base frame is fixedly connected to a limiting frame, and the transport pushing frame is movably docked with the docking interface to enter the interior of the limiting frame.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] The utility model provides an automatic stacking machine for seat sponges. The output belt structure can be raised and one end thereof can be raised and tilted by arranging a lifting base, so that the seat sponges can be transported to a higher place during transportation. The output belt structure is provided to facilitate the transportation of the sponge cushions, and the limiting side strips are provided to enable the sponge cushions to move regularly on the surface of the conveyor belt. The stacking frame and the transport pusher are provided to facilitate the stacking and transportation of items. When the sponge cushions enter the limiting frame through the entrance and are placed flat on the bottom of the placement frame, the telescopic device and the telescopic push plate provided during the layer-by-layer placement will continuously telescope and push, thereby ensuring neatness during stacking. After the stacking is completed, the transport pusher is moved out for transportation by pulling the push rod. Since the sponge is elastic and easy to fall over, the lower pressure plate of the telescopic rod is used to fix the items, thereby ensuring stability during movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is an overall schematic diagram of an automatic seat sponge stacking machine according to the present invention;

[0014] Figure 2 This is a schematic diagram of the lifting base of an automatic seat sponge stacking machine of the utility model;

[0015] Figure 3 This is a schematic diagram of the output belt structure of an automatic seat sponge stacking machine of the utility model;

[0016] Figure 4This is a schematic diagram of a stacking frame of an automatic seat sponge stacking machine according to the present invention;

[0017] Figure 5 This is a schematic diagram of a transport and pushing frame of an automatic seat sponge stacking machine of the present utility model;

[0018] In the figure: 1. Lifting base; 101. Base frame; 102. Drive control box; 103. Operation panel; 104. Lifting column; 105. Fixed head; 2. Output belt structure; 201. Docking frame; 202. Side frame; 203. Drive roller; 204. Conveyor belt; 205. Limiting edge strip; 3. Stacking frame; 301. Limiting frame; 302. Entrance; 303. Docking port; 304. Telescopic push plate; 305. Telescopic device; 4. Transport push frame; 401. Placement frame; 402. Moving wheel; 403. Push rod; 404. Fixed frame; 405. Telescopic rod; 406. Lower pressure plate; 5. Sponge cushion. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-5 As shown, an automatic seat sponge stacking machine includes a lifting base 1, an output belt structure 2, a stacking frame 3 and a transport push frame 4. The surface of the lifting base 1 is fixedly connected to the output belt structure 2, and one end of the lifting base 1 is fixedly docked with the stacking frame 3. The surface of the stacking frame 3 is movably docked with the transport push frame 4. The surface of the output belt structure 2 is movably placed with a sponge seat cushion 5.

[0021] The lifting base 1 includes a base frame 101, a drive control box 102, a control panel 103, a lifting column 104 and a fixed head 105. The drive control box 102 is fixedly installed on the surface of the base frame 101, the control panel 103 is fixedly installed on the surface of the drive control box 102, the lifting column 104 is fixedly installed on the surface of the base frame 101, and one end surface of the lifting column 104 is movably connected to the fixed head 105; the output belt structure 2 includes a docking frame 201, a side frame 202, a drive roller 203, a conveyor belt 204 and limiting edge strips 205, the surface of the docking frame 201 is fixedly connected to the side frame 202, the surface of the side frame 202 is movably connected to the driving roller 203, the surface of the driving roller 203 is fixedly sleeved with a conveyor belt 204, and the surface of the conveyor belt 204 is fixedly provided with a limiting edge strip 205; the stacking frame 3 includes a limiting frame 301, an entrance 302, a docking port 303, a telescopic push plate 304 and a telescopic device 305, and a side surface of the limiting frame 301 is fixedly provided with an entrance 302, a limiting A docking port 303 is fixedly provided on one side surface of the frame 301, a telescopic device 305 is fixedly installed on the outer surface of the limiting frame 301, and a telescopic push plate 304 is fixedly connected to one end surface of the telescopic device 305; the transport pushing frame 4 includes a placement frame 401, a moving wheel 402, a pushing rod 403, a fixed frame 404, a telescopic rod 405 and a lower pressing plate 406, a moving wheel 402 is fixedly installed on the bottom end surface of the placement frame 401, a pushing rod 403 is fixedly connected to the one side surface of the placement frame 401, A fixing frame 404 is fixedly installed on the top surface of the mounting frame 401, a telescopic rod 405 is fixedly installed on the surface of the fixing frame 404, and a lower pressure plate 406 is fixedly connected to the surface of one end of the telescopic rod 405; the base frame 101 of the lifting base 1 is movably docked with the docking frame 201 of the output belt structure 2, the fixed head 105 is fixedly connected to the docking frame 201, and a limiting frame 301 is fixedly connected to the surface of one end of the base frame 101, and the transport pushing frame 4 is docked with the docking port 303 and movably enters the interior of the limiting frame 301.

[0022] It should be noted that the present invention is an automatic stacking machine for seat sponges, which can lift the output belt structure 2 by lifting the base 1 and can lift and tilt one end of it so that it can be transported to a higher place during transportation. The connection between the lifting column 104 and the fixed head 105 is movable, and the lifting column 104 will not be affected when the tilt adjustment is different. The overall system of the drive control box 102 and the control panel 103 control device includes a transmission roller 203, a telescopic device 305 and a telescopic rod 405. The telescopic rod 405 is rechargeable and remotely controlled. It adopts a conventional system on the market. The output belt structure 2 is convenient for transporting the sponge seat cushion 5, and through the set restrictions The side strips 205 allow the sponge cushion 5 to move regularly on the surface of the conveyor belt 204. The stacking frame 3 and the transport push rack 4 facilitate the stacking and transport movement of items. When the sponge cushion 5 enters the interior of the limiting frame 301 through the entrance 302, it is placed flat on the bottom of the placement rack 401. During the layer-by-layer placement process, the telescopic device 305 and the telescopic push plate 304 set will continuously telescope and push to ensure neatness during stacking. After stacking is completed, the transport push rack 4 is pulled out for transportation by pulling the push rod 403. Because sponge is elastic and easy to fall over, the lower pressure plate 406 of the telescopic rod 405 is used to fix the items to ensure stability during movement.

[0023] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An automatic seat sponge stacking machine, characterized by: The utility model comprises a lifting base (1), an output belt structure (2), a stacking frame (3) and a transport pushing frame (4); the surface of the lifting base (1) is fixedly connected to the output belt structure (2); the surface of one end of the lifting base (1) is fixedly docked with the stacking frame (3); the surface of the stacking frame (3) is movably docked with the transport pushing frame (4); and a sponge cushion (5) is movably placed on the surface of the output belt structure (2).

2. The automatic seat sponge stacking machine according to claim 1, characterized in that: The lifting base (1) comprises a base frame (101), a drive control box (102), a control panel (103), a lifting column (104) and a fixed head (105); the drive control box (102) is fixedly mounted on the surface of the base frame (101); the control panel (103) is fixedly mounted on the surface of the drive control box (102); the lifting column (104) is fixedly mounted on the surface of the base frame (101); and the fixed head (105) is fixedly and movably mounted on one end surface of the lifting column (104).

3. The automatic seat sponge stacking machine according to claim 2, characterized in that: The output belt structure (2) comprises a docking frame (201), a side frame (202), a driving roller (203), a conveyor belt (204) and a limiting edge strip (205); the surface of the docking frame (201) is fixedly connected to the side frame (202); the surface of the side frame (202) is movably connected to the driving roller (203); the surface of the driving roller (203) is fixedly sleeved with the conveyor belt (204); and the surface of the conveyor belt (204) is fixedly provided with a limiting edge strip (205).

4. The automatic seat sponge stacking machine according to claim 3, characterized in that: The stacking frame (3) comprises a limiting frame (301), an entrance (302), a docking port (303), a telescopic push plate (304) and a telescopic device (305); the entrance (302) is fixedly provided on one side surface of the limiting frame (301); the docking port (303) is fixedly provided on one side surface of the limiting frame (301); the telescopic device (305) is fixedly installed on the outer surface of the limiting frame (301); and one end surface of the telescopic device (305) is fixedly connected to the telescopic push plate (304).

5. The automatic seat sponge stacking machine according to claim 4, characterized in that: The transport pushing frame (4) comprises a placing frame (401), a moving wheel (402), a pushing rod (403), a fixed frame (404), a telescopic rod (405) and a lower pressing plate (406); the bottom surface of the placing frame (401) is fixedly mounted with the moving wheel (402); one side surface of the placing frame (401) is fixedly connected with the pushing rod (403); the top surface of the placing frame (401) is fixedly mounted with the fixed frame (404); the surface of the fixed frame (404) is fixedly mounted with the telescopic rod (405); and one end surface of the telescopic rod (405) is fixedly connected with the lower pressing plate (406).

6. The automatic seat sponge stacking machine according to claim 5, characterized in that: The base frame (101) of the lifting base (1) is movably docked with the docking frame (201) of the output belt structure (2); the fixed head (105) is fixedly connected to the docking frame (201); one end surface of the base frame (101) is fixedly connected to a limiting frame (301); the transport pushing frame (4) is docked with the docking port (303) and movably enters the interior of the limiting frame (301).