Dust removal mechanism for braider
By designing a filter plate that is easy to disassemble and a dust removal mechanism for the arc-shaped guide expansion part, the problem of poor dust removal effect of traditional belt knitting machines is solved, and the effect of efficient dust collection and reducing maintenance costs is achieved.
Patent Information
- Application Number
- CN202422787293.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The dust removal method of traditional belt knitting machines is not ideal, has high maintenance costs and complex operation, making it difficult to meet the needs of high precision and continuous operation.
A dust removal mechanism including a dust removal box, vacuum cleaner assembly, filter assembly and collection box is designed, and a filter plate that is easy to disassemble and replace, combined with the design of a curved guide expansion part and elastic vibrator to ensure the stable installation and efficient cleaning of the filter plate.
It improves dust removal efficiency, reduces maintenance costs, ensures the stability and durability of the dust removal mechanism, and achieves efficient collection and treatment of dust and debris.
Smart Images

Figure CN223239196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of auxiliary equipment for a braiding machine, in particular to a dust removal mechanism for a braiding machine. Background Art
[0002] On modern production lines, taping machines are key equipment for the automated packaging of electronic components. Their performance stability and the cleanliness of their operating environment directly impact production efficiency and product quality. During operation, taping machines inevitably generate a certain amount of dust and debris due to material conveying, cutting, and packaging processes. This dust not only impairs the machine's proper operation, leading to mechanical failure or reduced precision, but also poses a health hazard to nearby operators and compromises the packaging quality and final product quality.
[0003] Traditional dust removal methods often use simple dust suction devices, but they often suffer from problems such as unsatisfactory dust removal effects, high maintenance costs, and complex operations. This is especially true for equipment such as braiding machines, which require high precision and continuous operation. Therefore, the present invention provides a dust removal mechanism for braiding machines to meet these requirements. Utility Model Content
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A dust removal mechanism for a braiding machine includes a dust removal box, wherein the four corners of the bottom of the dust removal box are fixedly connected to a mounting frame, a dust collection assembly for collecting dust is provided on one side of the dust removal box, a filter assembly is provided on the top of the dust removal box, a cavity is opened inside the dust removal box, and a collection box is slidably connected to the inside of the cavity.
[0006] Optionally, the filter assembly includes an installation cavity opened on the top of the dust removal box, the four corners inside the installation cavity are fixedly connected with corner blocks, and the top of each corner block is fixedly connected with four annularly distributed docking springs.
[0007] Optionally, the filter assembly also includes a filter plate clamped inside the mounting cavity, the filter plate body is fixedly connected inside the filter plate, and docking holes are provided at the four corners of the bottom of the filter plate, and the docking holes are adapted to the docking parts composed of four docking springs.
[0008] Optionally, the docking spring piece is divided into a connecting portion with the corner block, and an arc-shaped guiding expansion portion is provided on the top of the connecting portion.
[0009] Optionally, two symmetrically arranged guide posts are fixedly connected to a surface of the collection box facing the interior of the dust removal box, and a plurality of circular protruding beads are provided on the outside of each guide post.
[0010] Optionally, sleeve plates are fixedly connected to both sides of the inner wall of the installation cavity, a guide hole is opened inside the sleeve plate, and a plurality of elastic vibration plates are annularly fixedly connected to the inner wall of the guide hole.
[0011] Optionally, a through hole adapted to the guide column is formed at the center of the plurality of elastic vibration plates, and a diameter of the guide hole is greater than a diameter of the circular protruding bead.
[0012] Compared with the prior art, the present invention has at least the following beneficial effects:
[0013] The above solution effectively collects and removes dust and debris generated during the operation of the braiding machine by designing a dust collection and filtration assembly. The filter assembly utilizes an easily removable and replaceable filter plate, which not only improves dust removal efficiency but also significantly reduces maintenance costs and makes operation more convenient.
[0014] In the above solution, the design of the docking spring and filter plate makes the installation and removal of the filter plate smoother. The design of the curved guide expansion ensures that the filter plate can easily dock with the docking spring during installation, achieving a stable connection. This design not only improves the stability and durability of the dust removal mechanism, but also avoids the problem of poor dust removal performance caused by loose or detached filter plates.
[0015] In the above solution, the design of the collection box enables dust and debris to be collected in a centralized manner, which is convenient for subsequent processing and cleaning. At the same time, the setting of the guide column and the circular raised beads, as well as the coordination of the sleeve plate and the elastic vibration plate, not only ensure the stable sliding of the collection box in the dust removal box, but also help to shake off the fine dust attached to the filter plate and the collection box through the vibration effect, thereby improving the dust removal effect and cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and enable those skilled in the relevant art to make and use the invention.
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the dust removal mechanism for the braiding machine;
[0018] Figure 2 It is a schematic diagram of the coordinated three-dimensional structure of the dust removal mechanism for the braiding machine;
[0019] Figure 3 for Figure 2 A magnified schematic diagram of point A;
[0020] Figure 4 for Figure 2 Enlarged schematic diagram of point B.
[0021] [Reference Signs]
[0022] 1. Dust removal box; 101. Mounting cavity; 102. Corner block; 103. Bushing; 1031. Guide hole; 1032. Elastic vibration plate; 104. Docking spring; 2. Mounting frame; 3. Dust collection assembly; 4. Filter plate; 401. Filter plate body; 5. Collection box; 501. Guide column; 502. Round raised bead.
[0023] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, devices and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0024] The following describes in detail a dust removal mechanism for a braiding machine provided by the present invention, with reference to the accompanying drawings and specific embodiments. It is also noted that, to provide a more detailed description, the following embodiments are best and preferred embodiments, and those skilled in the art may employ alternative implementations for some known technologies. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.
[0025] It should be noted that references in the specification to "one embodiment," "an embodiment," "exemplary embodiments," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment will include such specific features, structures, or characteristics. Furthermore, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).
[0026] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0027] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” means not only “directly on” something but also includes the meaning of being “on” something with intervening features or layers, and “on” or “above” means not only “on” or “above” something but also includes the meaning of being “on” or “above” something with no intervening features or layers.
[0028] Additionally, spatially relative terms such as "below," "beneath," "lower," "above," and "upper" may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as illustrated in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein should be similarly interpreted accordingly.
[0029] like Figure 1 As shown, the embodiment of the present invention provides a dust removal mechanism for a braiding machine, comprising a dust removal box 1, with mounting brackets 2 fixedly connected to the four corners of the bottom of the dust removal box 1, and a dust collection assembly 3 for collecting dust provided on one side of the dust removal box 1. The dust removal mechanism is fixed to an appropriate position of the braiding machine through the mounting bracket 2, ensuring that the dust collection assembly 3, the filter assembly and the collection box 5 and other components are correctly installed and in good working condition. When the braiding machine starts working, the dust collection assembly 3 is started accordingly, and the dust collection assembly 3 sucks in dust-laden gas through its dust suction port (located on one side of the dust removal box 1, close to the area where the braiding machine generates dust). The dust-laden gas is sucked into the internal cavity of the dust removal box 1, and the dust removal process begins.
[0030] It should be noted that the above solution is that the dust collection component 3 is a combination of an existing dust collector and a duct, which is an existing public technology and therefore will not be described in detail.
[0031] In this embodiment, if Figures 1 to 4As shown, a filter assembly is provided on the top of the dust collector 1, a cavity is provided inside the dust collector 1, and a collection box 5 is slidably connected inside the cavity. The filter assembly includes a mounting cavity 101 provided on the top of the dust collector 1, and the four corners inside the mounting cavity 101 are fixedly connected with corner blocks 102, and the top of each corner block 102 is fixedly connected with four annularly distributed docking springs 104. The filter assembly also includes a filter plate 4 that is snapped into the mounting cavity 101, and the interior of the filter plate 4 is fixedly connected with a filter plate body 401. The four corners of the bottom of the filter plate 4 are provided with docking holes, and the docking holes are adapted to the docking pieces composed of four docking springs 104. The docking springs 104 are divided into connecting parts with the corner blocks 102, and the top of the connecting part is provided with an arc-shaped guide expansion part. The collection box 5 faces the dust collector. Two symmetrically arranged guide columns 501 are fixedly connected to one surface of the interior of the box 1, and a plurality of circular raised beads 502 are provided on the outside of each guide column 501. A sleeve 103 is fixedly connected to both sides of the inner wall of the installation cavity 101. A guide hole 1031 is opened inside the sleeve 103. A plurality of elastic vibration plates 1032 are fixedly connected in a ring shape on the inner wall of the guide hole 1031. A through hole adapted to the guide column 501 is formed at the center of the plurality of elastic vibration plates 1032. The diameter of the guide hole 1031 is larger than the diameter of the circular raised beads 502. The dust removal mechanism is installed in the appropriate position of the braiding machine to ensure that all components are firmly fixed. The filter plate 4 is docked with the docking spring 104 in the installation cavity 101 at the top of the dust removal box 1 through the docking hole at its bottom. Since the docking spring piece 104 has an arc-shaped guide expansion part, the filter plate 4 can be easily slid in and snapped into place to ensure sealing and stability. The collection box 5 is slidably inserted into the cavity of the dust removal box 1 to ensure that it is correctly docked with the guide hole 1031 of the sleeve plate 103 through the guide column 501 and the circular raised bead 502. The dust suction component 3 is started, and the dust suction port begins to inhale the dust and debris generated by the braiding machine. After the dust-laden gas is sucked into the cavity of the dust removal box 1, it is filtered through the filter plate body 401 of the filter plate 4.The dust is blocked on the outer surface of the filter plate body 401, and the purified gas is discharged through the fiber gaps of the filter plate body 401. As the filtration process continues, the dust layer on the outer surface of the filter plate body 401 gradually thickens, resulting in a decrease in filtration efficiency. At the same time, when the dust in the collection box 5 accumulates to a certain extent, it can be slid out of the dust removal box 1 for cleaning. During the pulling-out process, the elastic vibration sheet 1032 will be squeezed and rubbed by the round raised beads 502, thereby generating vibrations. These vibrations help to peel off the dust layer on the filter plate body 401 and improve the cleaning effect. After the cleaning is completed, the dust removal mechanism continues to enter the next working cycle, repeating the process of dust collection, filtration, collection and cleaning. Regular cleaning is carried out. The filter plate 4 is inspected and replaced to ensure its filtering efficiency and service life. Through the design of reasonable filtering components and cleaning mechanisms, efficient filtration and timely cleaning of dust generated by the braiding machine are achieved, ensuring the stable operation and long life of the dust removal mechanism. The design of the filter plate 4 and the collection box 5 allows them to be easily disassembled and replaced, reducing maintenance costs and time. The design of the docking spring 104 and the arc-shaped guide expansion part makes the installation and disassembly process of the filter plate 4 smoother and more stable, avoiding dust leakage problems caused by improper installation. The design of the guide column 501 and the circular raised bead 502 and the addition of the elastic vibration plate 1032 optimize the sliding and collection process of the dust, and improve the cleaning efficiency and convenience.
[0032] The working principle provided by the present invention is as follows: the dust removal mechanism is installed in the appropriate position of the braiding machine, ensuring that all components are firmly fixed, and the filter plate 4 is docked with the docking spring piece 104 in the mounting cavity 101 at the top of the dust removal box 1 through the docking hole at its bottom. Since the docking spring piece 104 has an arc-shaped guide expansion portion, the filter plate 4 can be easily slid in and snapped into place, ensuring sealing and stability. The collection box 5 is slid into the cavity of the dust removal box 1, ensuring that it is properly docked with the guide hole 1031 of the sleeve plate 103 through the guide column 501 and the circular protruding bead 502. The dust collection component 3 is started, and the dust suction port begins to suck in dust and debris generated by the braiding machine. After the dust-laden gas is sucked into the cavity of the dust removal box 1, it is filtered through the filter plate body 401 of the filter plate 4. The dust is blocked on the outer surface of the filter plate body 401, and the purified gas is discharged through the fiber gaps of the filter plate body 401. As the filtration process continues, the dust layer on the outer surface of the filter plate body 401 gradually thickens, resulting in a decrease in filtration efficiency. At the same time, when the dust in the collection box 5 accumulates to a certain level, it can be slid out of the dust removal box 1 for cleaning. During the pulling-out process, the elastic vibration sheet 1032 will be squeezed and rubbed by the circular raised beads 502, thereby generating vibrations. These vibrations help to peel off the dust layer on the filter plate body 401 and improve the cleaning effect. After cleaning is completed, the dust removal mechanism continues to enter the next working cycle.
[0033] This invention encompasses any alternatives, modifications, equivalents, and solutions that are not inconsistent with the spirit and scope of this invention. To provide a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments of this invention, but those skilled in the art will be able to fully understand this invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A dust removal mechanism for a braiding machine, comprising a dust removal box (1), characterized in that: The four corners of the bottom of the dust removal box (1) are fixedly connected to mounting frames (2), a dust collection assembly (3) for collecting dust is provided on one side of the dust removal box (1), a filter assembly is provided on the top of the dust removal box (1), a cavity is provided inside the dust removal box (1), and a collection box (5) is slidably connected inside the cavity.
2. The dust removal mechanism for a braiding machine according to claim 1, characterized in that: The filter assembly comprises an installation cavity (101) opened at the top of the dust removal box (1), the four corners inside the installation cavity (101) are fixedly connected with corner blocks (102), and the top of each corner block (102) is fixedly connected with four annularly distributed docking springs (104).
3. The dust removal mechanism for a braiding machine according to claim 2, characterized in that: The filter assembly further comprises a filter plate (4) clamped in the interior of the mounting cavity (101), a filter plate body (401) being fixedly connected to the interior of the filter plate (4), and docking holes are provided at the four corners of the bottom of the filter plate (4), the docking holes being adapted to docking members consisting of four docking springs (104).
4. The dust removal mechanism for a braiding machine according to claim 3, characterized in that: The docking spring piece (104) is divided into a connection portion with the corner block (102), and an arc-shaped guide expansion portion is provided on the top of the connection portion.
5. The dust removal mechanism for a braiding machine according to claim 4, characterized in that: Two symmetrically arranged guide columns (501) are fixedly connected to a surface of the collection box (5) facing the interior of the dust removal box (1), and a plurality of circular protruding beads (502) are provided on the outside of each guide column (501).
6. The dust removal mechanism for a braiding machine according to claim 5, characterized in that: Both sides of the inner wall of the installation cavity (101) are fixedly connected to sleeve plates (103), a guide hole (1031) is provided inside the sleeve plate (103), and a plurality of elastic vibration plates (1032) are annularly fixedly connected to the inner wall of the guide hole (1031).
7. The dust removal mechanism for a braiding machine according to claim 6, characterized in that: A through hole adapted to the guide column (501) is formed at the center of the plurality of elastic vibration plates (1032), and the diameter of the guide hole (1031) is greater than the diameter of the circular protruding bead (502).