Lace paper card threading device

By designing a lace-through paper card device, and using vacuum suction cups and modules to achieve automated paper card and surgical suit paper card steps, the problem that existing equipment cannot automatically penetrate paper card is solved, reducing costs and improving efficiency.

CN223239251UActive Publication Date: 2025-08-19SHENZHEN TOP FACTORY AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422226823.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-19
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The existing surgical gown folding equipment cannot automatically complete the paper-branching step, resulting in manual operation, wasting time and cost.

Method used

A lace-up paper-passing device is designed, including an operating table, a paper-passing silo assembly, a paper-passing card assembly, a lace-up clip assembly and a lace-up assembly. The paper-passing card is absorbed by a vacuum suction cup, and the module is combined to achieve automatic paper-passing card, reducing mechanical contact and wear.

Benefits of technology

The automated paper card and surgical gown paper card steps have been realized, reducing manufacturing and maintenance costs and improving efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lacing and paper card penetrating device, which comprises an operating table and a paper card bin component placed on the operating table, and is characterized in that a paper card taking component comprises a mounting bottom plate, a rotating motor, a speed reducer, a motor mounting plate, a front cylinder, a rear cylinder and a vacuum chuck, the mounting bottom plate is mounted on the operating table, and the motor mounting plate is mounted on the mounting bottom plate; the speed reducer is installed on one side of the motor installation plate, the rotating motor is installed at the front end of the speed reducer, the vacuum suction cup and the front-back air cylinder are installed on the other side of the motor installation plate, the lacing clamping assembly is installed right above the front portion of the paper card taking assembly, and the lacing penetrating assembly is fixed below the lacing clamping assembly. Comprising a second installation bottom plate, a second transverse moving module, a front-back moving module installation plate, a front-back moving module, a second rotating air cylinder, a tying belt clamping jaw air cylinder and an ejector pin, the second transverse moving module is installed on the second installation bottom plate, and the second rotating air cylinder is fixed to the side face of the front-back moving module installation plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper card threading, in particular to a paper card threading device with a lacing strap. Background Art

[0002] With the development of medical technology, more and more diseases can be cured through surgery. Today's surgeries are all sterile operations and surgical gowns are also disposable, so the demand for surgical gowns often exceeds the supply. Surgical gowns are also a kind of clothing, so they need to be folded and paper cards inserted. However, today's surgical gown folding equipment cannot meet the step of inserting paper cards. As a result, manual folding is still required in the existing process, which is time-consuming and costly.

[0003] In view of this, a paper card threading device with a lacing is proposed from a practical perspective. Utility Model Content

[0004] The purpose of the present invention is to provide a paper card threading device with a lacing strap to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A paper card threading device with a lacing belt comprises an operating table and a paper card hopper assembly placed obliquely on the operating table, and is characterized in that:

[0007] A paper card removal assembly is installed below the discharge port of the paper card hopper assembly, and includes a mounting base, a rotary motor, a reducer, a motor mounting plate, front and rear cylinders, and a vacuum suction cup. The mounting base is mounted on the operating table, the motor mounting plate is mounted on the mounting base, the reducer is mounted on one side of the motor mounting plate, the rotary motor is mounted on the front end of the reducer, and the vacuum suction cup and the front and rear cylinders that drive the vacuum suction cup to pick up paper cards are mounted on the other side of the motor mounting plate.

[0008] The lacing clamping assembly is installed just above and in front of the paper card picking assembly, and includes a transverse module mounting plate, a transverse module, a Z-axis upper and lower module mounting plate, a Z-axis upper and lower module, a rotary cylinder mounting plate, a rotary cylinder, a clamping cylinder mounting plate, and a clamping cylinder assembly. The Z-axis upper and lower modules are fixed to one end of the transverse module via the Z-axis upper and lower module mounting plate, the rotary cylinder is fixed to one end of the Z-axis upper and lower modules via the rotary cylinder mounting plate, and the clamping cylinder assembly is installed below the rotary cylinder.

[0009] The lacing assembly is fixed below the lacing clamping assembly, and includes a second mounting base, a second transverse module, a front-and-rear moving module mounting plate, a front-and-rear moving module, a second rotary cylinder, a lacing clamping claw cylinder and a thimble. The second transverse module is mounted on the second mounting base, driving the front-and-rear moving module and the fixed front-and-rear moving module mounting plate to move. The second rotary cylinder is fixed to the side of the front-and-rear moving module mounting plate through a connecting piece.

[0010] Preferably, the paper card picking assembly also includes a connecting block, a cylinder mounting plate, an adjustment plate and a suction cup mounting plate, the adjustment plate is fixed to the mounting base, the connecting block is fixed to the end shaft of the reducer, the cylinder mounting plate is fixed to the connecting block, and the suction cup mounting plate is fixed between the front and rear cylinders and the vacuum suction cup.

[0011] Preferably, the gripper cylinder assembly is arranged below the rotating cylinder, and includes a gripper cylinder mounting plate, a first gripper cylinder and a clamping block. The gripper cylinder mounting plate and the first gripper cylinder arranged on the gripper cylinder mounting plate are arranged below the rotating cylinder. A plurality of groups of the first gripper cylinders are connected below with a clamping block for driving the clamping block to clamp the paper card.

[0012] Preferably, the clamping jaw cylinder assembly further comprises a floating clamping block and a sliding bearing, the floating clamping block is arranged on the first clamping jaw cylinder, and the sliding bearing is fixed on the gap of the floating clamping block by screws.

[0013] Preferably, the paper card hopper assembly includes an assembly mounting plate, a hopper mounting base plate and a baffle plate provided at both ends, and the assembly mounting plate and the baffle plate are respectively fixed on the hopper mounting base plate.

[0014] Preferably, the paper card hopper assembly also includes a linear guide rail, a slide plate, a counterweight pressure plate, a lock, a lock mounting plate, a block and a block mounting plate, the linear guide rail is fixed to the hopper mounting base plate, a slider is installed on the linear guide rail, the slide plate is installed on the slider on the linear guide rail, the lock mounting plate is fixed to the hopper mounting base plate, the counterweight pressure plate is fixed to the slide plate, the limiting end of the lock is fixed to the lock mounting plate, the other end of the lock is fixed to the counterweight pressure plate, the block mounting plate is fixed to the hopper mounting base plate, and the block is fixed to the block mounting plate.

[0015] Preferably, the paper card hopper assembly further comprises a sensor mounting plate and a sensor mounted on the sensor mounting plate, and the sensor mounting plate is fixed on the hopper mounting base plate.

[0016] Preferably, the paper card hopper assembly further comprises a slider limit block, and the slider limit block is fixed on the hopper mounting base.

[0017] The beneficial effects of the present invention are as follows: the present invention places the paper card hopper assembly on an operating table at an angle, and uses its own gravity to complete the self-weight blanking. Secondly, a vacuum suction cup is arranged on the paper card picking assembly, and the negative pressure generated by the suction cup is used to suck the paper card, thereby reducing the damage caused by mechanical energy. Then, a lace clamping assembly and a lace threading assembly are added, and the cooperation between the modules is used to drive the straps on both sides of the surgical gown to be threaded onto the paper card, completing the paper card and surgical gown threading steps, integrating the process steps, reducing the manufacturing cost of the device and the subsequent maintenance cost, and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is a structural diagram of the paper card hopper and paper card removal assembly in the present utility model;

[0020] Figure 3 This is a structural diagram of the paper card hopper in the present invention from another angle;

[0021] Figure 4 This is a structural diagram of the paper card assembly in the present utility model;

[0022] Figure 5 This is a structural diagram of the lace clamping assembly in the present invention;

[0023] Figure 6 This is a structural diagram of the lace clamping assembly in the present invention from another angle;

[0024] Figure 7 This is a structural diagram of the lacing assembly in the present invention;

[0025] Figure numerals: 1. Paper card hopper assembly; 101. Assembly mounting plate; 103. Hopper mounting base; 105. First baffle; 107. Linear guide rail; 108. Slide plate; 109. Counterweight pressure plate; 110. Lock; 111. Lock mounting plate; 112. Sensor; 113. Sensor mounting plate; 114. Stopper; 115. Stopper mounting plate; 116. Slider limit block; 2. Paper card removal assembly; 201. Mounting base; 202. Adjustment plate; 203. Rotating motor; 204. Reducer; 205. Motor mounting plate; 206. Connecting block; 207. Front and rear cylinders; 208. Cylinder mounting plate; 209. Vacuum suction cup; 21 0. Suction cup mounting plate; 3. Lacing clamping assembly; 301. Transverse movement module mounting plate; 302. Transverse movement module; 303. Z-axis upper and lower module mounting plate; 304. Z-axis upper and lower modules; 305. Rotating cylinder mounting plate; 306. Rotating cylinder; 307. Gripping cylinder mounting plate; 308. First gripping cylinder; 310. Floating slider; 311. Sliding bearing; 312. Clamping block; 4. Lacing assembly; 401. Second mounting base plate; 402. Second transverse movement module; 403. Forward and backward moving module mounting plate; 404. Forward and backward moving module; 405. Second rotating cylinder; 406. Lacing clamping cylinder; 407. Ejector pin; 5. Operating table. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0028] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] See also Figure 1-Figure 7 , Figure 1-Figure 7 The figure schematically shows the paper card threading device with a tie according to the present invention.

[0030] A paper card threading device with a lacing belt comprises an operating table 5 and a paper card hopper assembly 1 placed obliquely on the operating table 5, characterized in that:

[0031] The paper card removal assembly 2 is installed below the discharge port of the paper card hopper assembly 1, and includes a mounting base 201, a rotating motor 203, a reducer 204, a motor mounting plate 205, front and rear cylinders 207, and a vacuum suction cup 209. The mounting base 201 is installed on the operating table 5, the motor mounting plate 205 is installed on the mounting base 201, the reducer 204 is installed on one side of the motor mounting plate 205, the rotating motor 203 is installed at the front end of the reducer 204, and the other side of the motor mounting plate 205 is installed with a vacuum suction cup 209 and front and rear cylinders 207 that drive the vacuum suction cup 209 to suck paper cards;

[0032] The lacing clamping assembly 3 is installed just above and in front of the paper card picking assembly 2, and includes a traverse module mounting plate 301, a traverse module 302, a Z-axis upper and lower module mounting plate 303, a Z-axis upper and lower module 305, a rotary cylinder mounting plate 305, a rotary cylinder 306, a gripper cylinder mounting plate 307, and a gripper cylinder assembly. The Z-axis upper and lower module 304 is fixed to one end of the traverse module 302 via the Z-axis upper and lower module mounting plate 303, the rotary cylinder 306 is fixed to one end of the Z-axis upper and lower module 305 via the rotary cylinder mounting plate 305, and the gripper cylinder assembly is installed below the rotary cylinder 306.

[0033] The lacing assembly 4 is fixed below the lacing clamping assembly 3, and includes a second mounting base plate 401, a second transverse module 402, a front-and-rear moving module mounting plate 403, a front-and-rear moving module 404, a second rotary cylinder 405, a lacing clamping cylinder 406 and a thimble 407. The second transverse module 402 is mounted on the second mounting base plate 401, driving the front-and-rear moving module 404 and the fixed front-and-rear moving module mounting plate 403 to move. The second rotary cylinder 405 is fixed to the side of the front-and-rear moving module mounting plate 403 through a connecting piece.

[0034] Among them, the paper card hopper assembly is placed on the operating table at an angle, and uses the tilt angle and its own gravity to achieve self-weight dropping.

[0035] The paper card removal component 2 absorbs the paper card by the negative pressure generated by the vacuum suction cup 209, and removes the paper card by adsorption, which reduces direct contact between mechanical parts, reduces wear and tear, and extends the service life of the equipment.

[0036] The speed reducer 204 is installed to reduce the vibration and impact of the paper card removal assembly, thereby further improving the accuracy of paper card removal.

[0037] Furthermore, the paper card removal assembly 2 also includes a connecting block 206, a cylinder mounting plate 208, an adjustment plate 202 and a suction cup mounting plate 210. The adjustment plate 202 is fixed on the mounting base 201, the connecting block 206 is fixed on the end shaft of the reducer 204, the cylinder mounting plate 208 is fixed on the connecting block 206, and the suction cup mounting plate 210 is fixed between the front and rear cylinders 207 and the vacuum suction cup 209.

[0038] Furthermore, the gripper cylinder assembly is arranged below the rotating cylinder 306, including a gripper cylinder mounting plate 307, a first gripper cylinder 308 and a clamping block 312. A gripper cylinder mounting plate 307 and a first gripper cylinder 308 arranged on the gripper cylinder mounting plate 307 are arranged below the rotating cylinder 306. A clamping block 312 is connected below multiple groups of first gripper cylinders 308 to drive the clamping block 312 to clamp paper cards.

[0039] Furthermore, the clamping jaw cylinder assembly further includes a floating clamping block 310 and a sliding bearing 311 . The floating clamping block 310 is disposed on the first clamping jaw cylinder 308 , and the sliding bearing 311 is fixed to the gap of the floating clamping block 310 by screws.

[0040] The clamping block 312 is used for fixed clamping, and the floating clamping block 310 is used for adaptive clamping, while dispersing a portion of the pressure of the clamping block 312 to reduce the risk of damage.

[0041] Furthermore, the paper card hopper assembly 1 includes an assembly mounting plate 101 , a hopper mounting base plate 103 , and a baffle 114 arranged at both ends. The assembly mounting plate 101 and the baffle 114 are respectively fixed on the hopper mounting base plate 103 .

[0042] Furthermore, the paper card hopper assembly 1 also includes a linear guide rail 107, a slide 108, a counterweight pressure plate 109, a lock 110, a lock mounting plate 111, a block 114 and a block mounting plate 115. The linear guide rail 107 is fixed on the hopper mounting base plate 103, a slider is installed on the linear guide rail 107, the slide 108 is installed on the slider on the linear guide rail 107, the lock mounting plate 111 is fixed on the hopper mounting base plate 103, the counterweight pressure plate 109 is fixed on the slide 108, the limit end of the lock 110 is fixed on the lock mounting plate 111, the other end of the lock 110 is fixed on the counterweight pressure plate 109, the block mounting plate 115 is fixed on the hopper mounting base plate 103, and the block 114 is fixed on the block mounting plate 115.

[0043] Furthermore, the paper card hopper assembly 1 further includes a sensor mounting plate 113 and a sensor 112 mounted on the sensor mounting plate 113 . The sensor mounting plate 113 is fixed on the hopper mounting base plate 103 .

[0044] Furthermore, the paper card hopper assembly 1 further includes a slider limit block 116 , which is fixed on the hopper mounting base 103 .

[0045] The slider limit block 116 is used to limit the movement range of the slider, thereby improving the stability and safety of the device.

[0046] The sensor 112 is used to sense whether there is a paper card.

[0047] Beneficial effects of the utility model:

[0048] The utility model places the paper card hopper assembly 1 on the operating table 5 at an angle, and uses its own gravity to complete the self-weight blanking. Secondly, a vacuum suction cup 209 is set on the paper card removal assembly 2, and the negative pressure generated by the suction cup is used to absorb the paper card, thereby reducing the damage caused by mechanical energy. Then, a lace clamping assembly 3 and a lace threading assembly 4 are added, and the cooperation between the modules is used to drive the straps on both sides of the surgical gown to be threaded on the paper card, completing the paper card and surgical gown threading step, integrating the process steps, reducing the manufacturing cost of the device and the subsequent maintenance cost, and improving efficiency.

[0049] The working principle of this utility model:

[0050] In the initial state, first, stack paper cards and place them on the paper card hopper assembly 1. The paper card hopper assembly 1 is tilted downward at 30 degrees. The weight is counterbalanced by the counterweight pressure plate 109, and it slides down along the linear guide rail 107, pressing the paper cards downward to achieve self-weight feeding. The side metal plate 114 at the discharge port limits the two sides of the paper cards. The sensor 112 at the end of the discharge port is used to detect whether there are paper cards. When there is no paper card, an alarm prompt will be triggered.

[0051] To take out the paper card assembly 2, the front and rear cylinders 207 drive the vacuum suction cup 209 to extend and contact the paper card at the discharge port of the paper card hopper assembly 1. The front and rear cylinders 207 are retracted. During the retraction process of the front and rear cylinders 207, the paper card is pulled into an arch shape, that is, it is out of the limit of the discharge port. The rotary motor 203 drives the paper card to rotate 150 degrees, waiting for the lacing clamp to be in place;

[0052] The conveyor belt transports the surgical gown to its place, the lace clamping components 3 on both sides, the transverse module 302 moves to its place, the Z-axis upper and lower modules 304 descend to its place, the first clamping cylinder 308 clamps the laces on both sides of the surgical gown, the Z-axis upper and lower modules 304 rise to a safe position, the rotary cylinder 306 rotates the clamped laces 90 degrees, the transverse module 302 moves transversely to the paper feeding card, and the Z-axis upper and lower modules 304 descend again to their place;

[0053] After the above actions are in place, after the lace clamping claw cylinder 406 of the lace threading component 4 clamps the lace, the first clamping claw cylinder 308 of the lace clamping component 3 opens, and the Z-axis upper and lower modules 304 rise to the safe position again. The front and rear moving modules 404 on both sides of the lace threading component 4 drive the ejector pin 407 to extend and insert the lace into the paper card hole. After that, the second rotating cylinder 405 rotates to rotate the lace posture 90 degrees, and the second transverse module 402 moves to pull the lace into the slot. The lace clamping claw cylinder 406 opens, and the front and rear moving module 404 drives the ejector pin 407 to retreat again, and the paper card threading process is completed.

[0054] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0055] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A paper card threading device with a lacing belt, comprising an operating table and a paper card hopper assembly tiltedly placed on the operating table, characterized in that: A paper card removal assembly is installed below the discharge port of the paper card hopper assembly, and includes a mounting base, a rotary motor, a reducer, a motor mounting plate, front and rear cylinders, and a vacuum suction cup. The mounting base is mounted on the operating table, the motor mounting plate is mounted on the mounting base, the reducer is mounted on one side of the motor mounting plate, the rotary motor is mounted on the front end of the reducer, and the vacuum suction cup and the front and rear cylinders that drive the vacuum suction cup to pick up paper cards are mounted on the other side of the motor mounting plate. The lacing clamping assembly is installed just above and in front of the paper card picking assembly, and includes a transverse module mounting plate, a transverse module, a Z-axis upper and lower module mounting plate, a Z-axis upper and lower module, a rotary cylinder mounting plate, a rotary cylinder, a clamping cylinder mounting plate, and a clamping cylinder assembly. The Z-axis upper and lower modules are fixed to one end of the transverse module via the Z-axis upper and lower module mounting plate, the rotary cylinder is fixed to one end of the Z-axis upper and lower modules via the rotary cylinder mounting plate, and the clamping cylinder assembly is installed below the rotary cylinder. The lacing assembly is fixed below the lacing clamping assembly, and includes a second mounting base, a second transverse module, a front-and-rear moving module mounting plate, a front-and-rear moving module, a second rotary cylinder, a lacing clamping claw cylinder and a thimble. The second transverse module is mounted on the second mounting base, driving the front-and-rear moving module and the fixed front-and-rear moving module mounting plate to move. The second rotary cylinder is fixed to the side of the front-and-rear moving module mounting plate through a connecting piece.

2. A paper card threading device with a lace according to claim 1, characterized in that: The paper card assembly also includes a connecting block, a cylinder mounting plate, an adjustment plate and a suction cup mounting plate. The adjustment plate is fixed to the mounting base, the connecting block is fixed to the end shaft of the reducer, the cylinder mounting plate is fixed to the connecting block, and the suction cup mounting plate is fixed between the front and rear cylinders and the vacuum suction cup.

3. A paper card threading device with a lace according to claim 2, characterized in that: The gripper cylinder assembly is arranged below the rotating cylinder, and includes a gripper cylinder mounting plate, a first gripper cylinder and a clamping block. The gripper cylinder mounting plate and the first gripper cylinder arranged on the gripper cylinder mounting plate are arranged below the rotating cylinder. Clamping blocks are connected below multiple groups of the first gripper cylinders to drive the clamping blocks to clamp paper cards.

4. A paper card threading device with a lace according to claim 3, characterized in that: The clamping jaw cylinder assembly further comprises a floating clamping block and a sliding bearing. The floating clamping block is arranged on the first clamping jaw cylinder, and the sliding bearing is fixed on the gap of the floating clamping block by screws.

5. A paper card threading device with a lace according to claim 4, characterized in that: The paper card hopper assembly includes an assembly mounting plate, a hopper mounting bottom plate, and a baffle plate arranged at both ends. The assembly mounting plate and the baffle plate are respectively fixed to the hopper mounting bottom plate.

6. A paper card threading device with a lace according to claim 5, characterized in that: The paper card hopper assembly also includes a linear guide rail, a slide plate, a counterweight pressure plate, a lock, a lock mounting plate, a block and a block mounting plate. The linear guide rail is fixed to the hopper mounting base plate, a slider is installed on the linear guide rail, the slide plate is installed on the slider on the linear guide rail, the lock mounting plate is fixed to the hopper mounting base plate, the counterweight pressure plate is fixed to the slide plate, the limiting end of the lock is fixed to the lock mounting plate, the other end of the lock is fixed to the counterweight pressure plate, the block mounting plate is fixed to the hopper mounting base plate, and the block is fixed to the block mounting plate.

7. A paper card threading device with a lace according to claim 6, characterized in that: The paper card hopper assembly further includes a sensor mounting plate and a sensor mounted on the sensor mounting plate, and the sensor mounting plate is fixed on the hopper mounting bottom plate.

8. A paper card threading device with a lace according to claim 7, characterized in that: The paper card hopper assembly further includes a slider limit block, which is fixed to the hopper mounting base.