Solder strip coil discharging mechanism

Through the design of the motor direct connecting shaft and the coordination of the limiting components, the existing welding tape rolling and loading mechanism is solved for complex installation and large space, and convenient welding tape roll replacement and adaptation to welding tape roll positioning of different specifications and models is achieved.

CN223239274UActive Publication Date: 2025-08-19SUZHOU WISDOM VALLEY LASER INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520047469.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-08-19
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

The existing welding tape roll material discharge mechanism is complex to install and takes up a large space, making it difficult to replace the welding tape roll easily.

Method used

The design of a motor direct connecting shaft is adopted, combining the coordination of the limiting assembly and the welding tape roll positioning hole, and the reducer and coupling are omitted, and the precise positioning and fixing of the welding tape roll is achieved through the shaft edge protrusion and the limiting assembly.

Benefits of technology

It simplifies the installation process of welding tape rolls, reduces space, and makes operation and replacement more convenient. It is suitable for welding tape rolls of different specifications and models.

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Abstract

The utility model relates to the technical field of photovoltaic module manufacturing, and particularly discloses a solder strip coil discharging mechanism. The welding strip coil discharging mechanism comprises a motor and a shaft rod, the shaft rod comprises a shaft rod body, one end of the shaft rod body is coaxially provided with a shaft edge protrusion used for positioning a welding strip coil, the end, away from the shaft rod body, of the shaft edge protrusion is provided with a connecting part, and the connecting part is coaxially connected with the output end of the motor; a connecting piece is connected to the outer side of the connecting part, and a limiting assembly used for positioning the welding strip coil is arranged on the side, away from the motor, of the connecting piece. The solder strip coil discharging mechanism is small in occupied space, and the solder strip coil is very convenient to install.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component manufacturing, in particular to a welding ribbon coil unwinding mechanism. Background Art

[0002] In the production process of photovoltaic solar cells, solder ribbons are used to connect adjacent cells into strings to form larger power generation units. The solder ribbons are supplied by a solder ribbon reel unwinding mechanism.

[0003] The existing welding ribbon roll unwinding mechanism generally includes a motor, a reducer, a coupling, a drive shaft, and a positioning component located on the drive shaft and used to position the material roll. For example, the patent with publication number CN115303837A discloses a welding ribbon roll fixing mechanism for a string welding machine. Not only is the installation and connection method complicated and the assembly is relatively cumbersome, but it also takes up a large space, which is not conducive to assembly applications in production operations. Summary of the Invention

[0004] The purpose of the utility model is to provide a welding tape roll unwinding mechanism, which occupies a small space and is very convenient for installing the welding tape roll.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] A welding strip unwinding mechanism includes a motor and a shaft, wherein the shaft includes a shaft body, one end of the shaft body is coaxially provided with a shaft edge protrusion for positioning the welding strip, and the end of the shaft edge protrusion away from the shaft body is provided with a connecting portion, and the connecting portion is coaxially connected to the output end of the motor;

[0007] A connecting piece is connected to the outer side of the connecting portion, and a limiting component for positioning the welding strip roll is provided on a side of the connecting piece away from the motor.

[0008] Furthermore, the limiting assembly includes an adjusting block, a plug connector, an elastic member and a limiting bolt; the adjusting block is connected to the connecting member, one end of the plug connector is axially movably arranged in the adjusting block, and is connected to the adjusting block through the limiting bolt; the elastic member is located in the adjusting block and abuts against one end face of the plug connector; the central axis direction of the plug connector is parallel to the central axis direction of the shaft body.

[0009] Furthermore, the installation position of the adjustment block on the connecting member is adjustable along the radial direction of the shaft body.

[0010] Furthermore, the connecting member is provided with two groups of adjustment holes, and the adjustment holes in each group are arranged at intervals along the radial direction of the shaft body; the adjustment block is provided with two long waist-shaped holes, and one waist-shaped hole corresponds to one group of adjustment holes.

[0011] Furthermore, the outer diameter of the plug end of the plug connector gradually decreases in the direction axially away from the adjustment block, and the maximum outer diameter of the plug end of the plug connector is larger than the inner diameter of the positioning hole of the welding ribbon roll.

[0012] Furthermore, the connecting member includes a connecting plate portion and a clamping portion provided at one end of the connecting plate portion, the clamping portion is sleeved on the outside of the connecting portion and is locked and connected by a locking screw.

[0013] Furthermore, a plug hole is coaxially provided on the end face of the connection part, and a plurality of openings are circumferentially spaced apart on the outer peripheral side of the connection part, the openings are connected to the plug hole, and the openings pass through the end face of the connection part.

[0014] Furthermore, the connecting portion is provided with a positioning shoulder for positioning the embracing portion.

[0015] Furthermore, the axial edge protrusion is in a frustum shape, and the maximum outer diameter of the axial edge protrusion is larger than the inner diameter of the center hole of the welding ribbon roll.

[0016] Furthermore, an optical axis quick lock is detachably connected to the shaft body, and one end of the optical axis quick lock is provided with a positioning portion for positioning the center hole of the welding strip roll.

[0017] The beneficial effects of the utility model are:

[0018] 1. This application omits components such as reducers and couplings, and adopts a motor-direct connection method to install the shaft, which greatly simplifies the installation of the welding ribbon roll, takes up less space, and is more convenient to operate and replace.

[0019] 2. The position limiter assembly is used in conjunction with the ribbon coil positioning hole to achieve relative fixation between the shaft and the ribbon coil, allowing the motor to directly drive the ribbon coil to rotate. In addition, the position of the position limiter assembly is adjustable, which can be used with different specifications and models of ribbon coils. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The utility model is a structural schematic diagram of a welding strip coil unwinding mechanism provided by the present invention.

[0021] Figure 2 It is a cross-sectional view of a welding strip coil unwinding mechanism provided by the utility model.

[0022] Figure 3 The utility model is a structural diagram of a welding strip coil unwinding mechanism in use. DETAILED DESCRIPTION

[0023] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0024] like Figures 1 to 3 As shown, a welding ribbon unwinding mechanism includes a motor 1 and a shaft 2. The shaft 2 includes a shaft body 21. One end of the shaft body 21 is coaxially provided with a shaft edge protrusion 22 for positioning the welding ribbon roll 10. The end of the shaft edge protrusion 22, remote from the shaft body 21, is provided with a connecting portion 23. The connecting portion 23 is coaxially connected to the output end of the motor 1. A connecting member 3 is connected to the outer side of the connecting portion 23. The side of the connecting member 3, remote from the motor 1, is provided with a limit assembly 4 for positioning the welding ribbon roll 10. In addition, a quick-release optical axis lock 5 can be detachably connected to the shaft body 21. The quick-release optical axis lock 5 can cooperate with the limit assembly 4 and the shaft edge protrusion 22 to clamp, position, and secure the welding ribbon roll 10.

[0025] Specifically, in this embodiment, the limiting assembly 4 includes an adjustment block 41, a plug connector 42, an elastic member 43, and a limiting bolt 44. The adjustment block 41 is connected to the connector 3, and one end of the plug connector 42 is axially movable within the adjustment block 41 and connected to the adjustment block 41 via the limiting bolt 44. The elastic member 43 is located within the adjustment block 41 and abuts against one end surface of the plug connector 42. The central axis of the plug connector 42 is parallel to the central axis of the shaft body 21.

[0026] In this embodiment, the elastic member 43 is preferably a spring sleeved on the limiting bolt 44 .

[0027] Furthermore, the installation position of the adjustment block 41 on the connecting member 3 is adjustable along the radial direction of the shaft body 21 to be suitable for welding ribbon rolls 10 of different specifications and models.

[0028] In this embodiment, two groups of adjustment holes 33 are provided on the connecting member 3, and the adjustment holes 33 in each group are arranged at radial intervals along the shaft body 21; two long waist-shaped holes 411 are provided on the adjustment block 41, and one waist-shaped hole 411 corresponds to a group of adjustment holes 31, and is locked by bolts.

[0029] Preferably, the outer diameter of the plug end of the plug connector 42 decreases axially away from the adjustment block 41, and the maximum outer diameter of the plug end of the plug connector 42 is larger than the inner diameter of the positioning hole of the welding ribbon roll 10. During use, the plug end of the plug connector 42 extends into the positioning hole of the welding ribbon roll 10 and is positioned against the welding ribbon roll 10 under the elastic force of the elastic member 43.

[0030] In this embodiment, the connecting member 3 includes a connecting plate portion 31 and a clamping portion 32 provided at one end of the connecting plate portion 31 . The clamping portion 32 is sleeved on the outside of the connecting portion 23 and is locked by a locking screw.

[0031] In this embodiment, a socket is coaxially defined on the end face of the connecting portion 23. A plurality of openings are circumferentially spaced apart on the outer periphery of the connecting portion 23. These openings communicate with the socket and extend through the end face of the connecting portion 23, facilitating plugging and unplugging of the output terminal of the motor 1. The connecting portion 23 is provided with a positioning shoulder for positioning the clamping portion 32, thereby enabling the positioning and installation of the connector 3.

[0032] In this embodiment, the shaft edge protrusion 22 is preferably in the shape of a frustum, and the maximum outer diameter of the shaft edge protrusion 22 is larger than the inner diameter of the center hole of the welding ribbon roll 10. During use, the shaft edge protrusion 22 is snapped into the center hole of the welding ribbon roll 10 placed on the shaft body 21, thereby achieving precise positioning of the welding ribbon roll 10.

[0033] In this embodiment, a positioning portion 51 for positioning the center hole of the welding ribbon roll 10 is provided at one end of the optical axis quick lock 5, so as to position and lock the positioned welding ribbon roll 10.

[0034] The present invention provides a welding ribbon unwinding mechanism. When installing a welding ribbon roll 10, the welding ribbon roll 10 is first placed on the shaft body 1. One end of the welding ribbon roll is accurately positioned using the shaft edge protrusion 22 and the limit assembly 4. Then, the other end of the welding ribbon roll 10 can be positioned and locked using the optical axis quick lock 5 as needed to fix the welding ribbon roll 10 on the shaft 2. When in use, the motor 1 drives the shaft 2 to rotate, driving the welding ribbon roll 10 to rotate synchronously to achieve the unwinding operation.

[0035] Compared with the prior art, the welding tape roll unloading mechanism of the present invention omits components such as a reducer and a coupling, and adopts a direct connection method of the motor 1 to install the shaft 2, which greatly simplifies the installation of the welding tape roll 10, occupies less space, and is more convenient to operate and replace.

[0036] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific implementations of the present invention without inventive effort, and such implementations will fall within the scope of protection of the present invention.

Claims

1. A welding strip coil unwinding mechanism, characterized in that: The invention comprises a motor (1) and a shaft (2), wherein the shaft (2) comprises a shaft body (21), one end of the shaft body (21) is coaxially provided with a shaft edge protrusion (22) for positioning a welding strip roll (10), and an end of the shaft edge protrusion (22) away from the shaft body (21) is provided with a connecting portion (23), and the connecting portion (23) is coaxially connected to the output end of the motor (1); A connecting piece (3) is connected to the outside of the connecting portion (23), and a limiting component (4) for positioning the welding strip roll (10) is provided on a side of the connecting piece (3) away from the motor (1).

2. A welding strip unwinding mechanism according to claim 1, characterized in that: The limiting assembly (4) includes an adjusting block (41), a plug connector (42), an elastic member (43) and a limiting bolt (44); the adjusting block (41) is connected to the connecting member (3); one end of the plug connector (42) is axially movably arranged in the adjusting block (41) and is connected to the adjusting block (41) through the limiting bolt (44); the elastic member (43) is located in the adjusting block (41) and abuts against one end face of the plug connector (42); the central axis direction of the plug connector (42) is parallel to the central axis direction of the shaft body (21).

3. A welding strip unwinding mechanism according to claim 2, characterized in that: The installation position of the adjustment block (41) on the connecting member (3) is adjustable radially along the shaft body (21).

4. A welding strip unwinding mechanism according to claim 3, characterized in that: The connecting member (3) is provided with two groups of adjustment holes (33), and the adjustment holes (33) of each group are arranged at intervals along the radial direction of the shaft body (21); the adjustment block (41) is provided with two long waist-shaped holes (411), and one waist-shaped hole (411) corresponds to one group of adjustment holes (33).

5. The welding strip unwinding mechanism according to claim 2, characterized in that: The outer diameter of the plug end of the plug connector (42) decreases in sequence along the axial direction away from the adjustment block (41), and the maximum outer diameter of the plug end of the plug connector (42) is greater than the inner diameter of the positioning hole of the welding ribbon roll (10).

6. The welding strip unwinding mechanism according to claim 1, characterized in that: The connecting member (3) comprises a connecting plate portion (31) and a clamping portion (32) provided at one end of the connecting plate portion (31); the clamping portion (32) is sleeved on the outside of the connecting portion (23) and is locked and connected by a locking screw.

7. The welding strip unwinding mechanism according to claim 6, characterized in that: The end face of the connecting portion (23) is coaxially provided with a socket, and the outer peripheral side of the connecting portion (23) is provided with a plurality of openings spaced along the circumferential direction, the openings are connected to the socket, and the openings pass through the end face of the connecting portion (23).

8. The welding strip unwinding mechanism according to claim 6, characterized in that: The connecting portion (23) is provided with a positioning shoulder for positioning the embracing portion (32).

9. The welding strip unwinding mechanism according to claim 1, characterized in that: The axial edge protrusion (22) is in the shape of a cone, and the maximum outer diameter of the axial edge protrusion (22) is greater than the inner diameter of the center hole of the welding strip roll (10).

10. The welding strip unwinding mechanism according to claim 1, characterized in that: An optical axis quick lock (5) is detachably connected to the shaft body (21), and a positioning portion (51) for positioning the center hole of the welding strip roll (10) is provided at one end of the optical axis quick lock (5).

Citation Information

Patent Citations

  • Solder strip coil fixing mechanism for series welding machine

    CN115303837A