Device capable of avoiding electrostatic bags
By using the elimination mechanism of the electrostatic eliminator and powder pump during the winding process of PE film, and combining the adjustment mechanism to adjust the winding pressure and tension, the electrostatic packing problem during the winding of PE film is solved, and the quality and use effect of the film are improved.
Patent Information
- Application Number
- CN202422146157.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Existing PE films are prone to electrostatic packs during the winding process, which affects the quality and practicality of the film.
The elimination mechanism including an electrostatic eliminator and a powder pump is adopted to eliminate static electricity through the electrostatic eliminator, and the friction is reduced by spraying the opening agent through the powder pump, while the adjustment mechanism adjusts the winding pressure and tension.
It effectively avoids the emergence of electrostatic packs and improves the winding quality and practicality of PE films.
Smart Images

Figure CN223239287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of devices for preventing the occurrence of electrostatic packs, in particular to a device capable of preventing the occurrence of electrostatic packs. Background Art
[0002] The production of PE film mainly involves the use of PE particles through a specific process to make a film. PE film, also known as polyethylene film, is a film material produced from PE particles. This material is moisture-resistant and has low water permeability. The production process of PE film uses PE particles as raw materials. These particles are the solid form of polyethylene and have good plasticity and processability. The PE particles are heated to a molten state. This step is completed by a heating device, which makes the particles become liquid, facilitating the formation of a film. The molten PE is squeezed out through an extruder to form the initial form of the film. This step is a key step in film forming. The extruded film is quickly cooled by a cooling device to solidify the formed PE film. The cooled PE film is rolled into a roll for storage and subsequent use.
[0003] For example, Chinese patent CN220165375U discloses a PE protective film winding and forming device, including a base, characterized in that: a first guide rail assembly is provided on one side above the base, a winding assembly is installed on the first guide rail assembly, and pushing assemblies are connected on both sides of the winding assembly, a second guide rail assembly is installed on the other side above the base, a connecting plate is installed above the second guide rail assembly, a workbench is installed above the connecting plate, a heating assembly is installed above the workbench, and pressure roller assemblies are installed on both sides of the workbench. The benefits of the utility model are: the application structure is simple, practical, and adjustable. By arranging the pushing assembly, the winding assembly and the first guide rail assembly, the length of the winding frame can be adjusted according to the raw material PE protective film of different specifications and lengths. By arranging the pressure roller and the heating assembly, the film layer is wound more tightly to avoid gaps in the film layer.
[0004] During the final winding process of existing PE films, small protrusions with irregular distribution will appear when winding, commonly known as "static packing", because the PE film has a high metallocene polyethylene content or the film surface is astringent. This will affect the quality of the PE film and reduce its practicality. Utility Model Content
[0005] In response to the shortcomings of the prior art, the present invention provides a device that can avoid the occurrence of static electricity bags. It has the advantages of preventing static electricity bags from occurring when the PE film is rolled up. It solves the problem that when the PE film has a high metallocene polyethylene content or the surface of the film is astringent, obvious small protrusions distributed in irregular positions will appear during the final rolling process of the PE film, commonly known as "static electricity bags", which will affect the quality of the PE film and reduce its practicality.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a device capable of avoiding the occurrence of static electricity, comprising a base, a winding frame, a winding motor and a winding roller, wherein a support frame is provided on the left side of the back of the base, an elimination mechanism is provided on the back wall of the inner cavity of the support frame, an adjustment mechanism is provided on the right side of the upper surface of the base, the winding motor is assembled on the front side of the winding frame, the winding roller is rotatably connected to the back side of the winding frame via a bearing, and the outer side of the winding motor output shaft passes through the winding frame and is fixedly connected to the front side of the winding roller;
[0007] The elimination mechanism includes a support plate, two static eliminators, a powder box, two connecting frames, two rectangular discharge frames, no less than two nozzles and a powder pump. The support plate is fixed to the back wall of the inner cavity of the support frame by bolts. The two static eliminators are both arranged on the top wall of the inner cavity of the support frame and the upper surface of the support plate. The powder box is arranged on the upper surface of the support frame, and the powder pump is assembled on the upper surface of the support frame.
[0008] By adopting this technical solution, the static electricity package of the PE film can be avoided when it is rolled up by eliminating the mechanism.
[0009] Furthermore, the powder pump input end is connected to the lower side of the right side of the powder box through a pipe, the two connecting frames are fixed to the top wall of the inner cavity of the support frame and the upper surface of the support plate by bolts, the two rectangular discharge frames are arranged on the opposite side of the upper and lower connecting frames, and the nozzles, which are not less than two in number, are connected to the opposite side of the upper and lower rectangular discharge frames. The output end of the powder pump passes through the back of the support frame through a pipe and is connected to the back of the upper rectangular discharge frame. The back of the upper rectangular discharge frame passes through the back of the support frame through a pipe and is connected to the back of the lower rectangular discharge frame.
[0010] By adopting this technical solution, the interior of the powder box is filled with an opening agent.
[0011] Furthermore, the nozzles, which are not less than two in number, are evenly distributed on opposite sides of the upper and lower rectangular discharge frames.
[0012] By adopting this technical solution, the opening agent can be evenly sprayed on the upper and lower surfaces of the PE film through no less than two nozzles.
[0013] Furthermore, the adjustment mechanism includes a slide groove, a slider, an electric push rod, a mounting frame, a threaded rod and a connecting assembly, the slide groove is opened on the right side of the upper surface of the base, the slider is slidably connected to the inside of the slide groove, the lower surface of the winding rack is fixedly connected to the upper surface of the slider, the electric push rod is assembled on the right side of the upper surface of the base, the outer side of the electric push rod output shaft is fixedly connected to the right side of the winding rack, the mounting frame is fixed to the upper side of the front of the winding rack by bolts, and the threaded rod is threadedly connected to the inside of the upper surface of the mounting frame.
[0014] By adopting this technical solution, the winding pressure and winding tension can be adjusted through the adjustment mechanism.
[0015] Furthermore, the slider moves linearly left and right inside the slide groove.
[0016] By adopting this technical solution, the stability of the left and right side position adjustment of the winding frame can be improved by sliding the slider inside the slide groove.
[0017] Furthermore, the connecting assembly includes a handwheel, a connecting plate, two limit rods, two spring telescopic rods, a U-shaped frame and a lower pressure roller, the handwheel is arranged at the top end of the threaded rod, the connecting plate is rotatably connected to the bottom end of the threaded rod through a bearing, the two limit rods are arranged on the front and rear sides of the top wall of the inner cavity of the mounting frame, the bottom end of the limit rod is fixedly connected to the upper surface of the connecting plate, the two spring telescopic rods are arranged on the front and rear sides of the lower surface of the connecting plate, the U-shaped frame is arranged on the lower surface of the front and rear spring telescopic rods, and the lower pressure roller is rotatably connected to the inside of the U-shaped frame through a bearing.
[0018] By adopting this technical solution, pressure can be applied to the PE film during winding by the lower pressure roller.
[0019] Furthermore, the limiting rod includes a first sliding rod, and the interior of the first sliding rod is slidably connected to a second sliding rod.
[0020] By adopting this technical solution, the connection plate can be limited by the limiting rods on the front and rear sides.
[0021] Furthermore, the spring telescopic rod includes a first movable rod, the interior of the first movable rod is slidably connected to the second movable rod, and the outer side of the first movable rod is movably sleeved with a spring.
[0022] By adopting this technical solution, the upper and lower positions of the lower pressure roller can be limited by the spring telescopic rods on the front and rear sides.
[0023] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0024] 1. This device can avoid the occurrence of static electricity bags. By turning on the winding motor to drive the winding roller to rotate, the PE film can be wound. When the PE film is wound, the static eliminators on the upper and lower sides can be turned on. The static eliminators on the upper and lower sides can eliminate static electricity on the PE film before winding. By turning on the powder pump, the opening agent is sprayed from the inside of no less than two nozzles on the upper and lower sides. The opening agent can be evenly sprayed on the upper and lower surfaces of the PE film to reduce friction, thereby achieving the effect of eliminating static electricity bags.
[0025] 2. This device can avoid the occurrence of static electricity bags. By starting the electric push rod to drive the winding frame to adjust the left and right side positions, the tension of the film during winding can be adjusted. By manually turning the hand wheel, the connecting plate 7 moves up and down under the limit of the front and rear side limit rods and drives the lower pressure roller to move up and down, and the winding pressure can be adjusted. By adjusting to a lower winding pressure and winding tension, it is more conducive to the solution of static electricity bags. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the elimination mechanism of the utility model;
[0028] Figure 3 This is a schematic diagram of the adjustment mechanism of the utility model;
[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting frame of the utility model.
[0030] In the figure: 1. Base; 2. Winding frame; 3. Winding motor; 4. Winding roller; 5. Support frame; 6. Elimination mechanism; 61. Support plate; 62. Static eliminator; 63. Powder box; 64. Connecting frame; 65. Rectangular discharge frame; 66. Nozzle; 67. Powder pump; 7. Adjustment mechanism; 71. Slide; 72. Slider; 73. Electric push rod; 74. Mounting frame; 75. Threaded rod; 761. Handwheel; 762. Connecting plate; 763. Limit rod; 764. Spring telescopic rod; 765. U-shaped frame; 766. Lower pressure roller. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] See also Figure 1In this embodiment, a device capable of preventing static electricity bags includes a base 1, a winding frame 2, a winding motor 3 and a winding roller 4. A support frame 5 is provided on the left side of the back of the base 1, and an elimination mechanism 6 is provided on the back wall of the inner cavity of the support frame 5. The elimination mechanism 6 can prevent static electricity from occurring when the PE film is wound. An adjustment mechanism 7 is provided on the right side of the upper surface of the package base 1. The adjustment mechanism 7 is adjusted to a lower winding pressure and winding tension, which is more conducive to the solution of static electricity bags. The winding motor 3 is assembled on the front of the winding frame 2, and the winding roller 4 is rotatably connected to the back of the winding frame 2 through a bearing. The outer side of the output shaft of the winding motor 3 passes through the winding frame 2 and is fixedly connected to the front of the winding roller 4.
[0033] See also Figure 2 In order to avoid static electricity when the PE film is rolled up, the elimination mechanism 6 in this embodiment includes a support plate 61, two static eliminators 62, a powder box 63, two connecting frames 64, two rectangular discharge frames 65, no less than two nozzles 66 and a powder pump 67. The support plate 61 is fixed to the back wall of the inner cavity of the support frame 5 by bolts. The two static eliminators 62 are both arranged on the top wall of the inner cavity of the support frame 5 and the upper surface of the support plate 61. The powder box 63 is arranged on the upper surface of the support frame 5, and the powder pump 67 is assembled on the upper surface of the support frame 5.
[0034] In this embodiment, the PE film can be wound by turning on the winding motor 3 to drive the winding roller 4 to rotate. When the PE film is wound, the static eliminators 62 on the upper and lower sides can be turned on. The static eliminators 62 on the upper and lower sides can eliminate static electricity in the PE film before winding. When winding, a humidifier can be placed nearby to humidify the PE film while winding.
[0035] In this embodiment, the input end of the powder pump 67 is connected to the lower side of the right side of the powder box 63 through a pipeline, and the two connecting frames 64 are fixed to the top wall of the inner cavity of the support frame 5 and the upper surface of the support plate 61 by bolts. The two rectangular discharge frames 65 are arranged on the opposite side of the upper and lower connecting frames 64, and the number of nozzles 66, not less than two, are connected on the opposite side of the upper and lower rectangular discharge frames 65.
[0036] In this embodiment, the output end of the powder pump 67 passes through the back of the support frame 5 through a pipe and is connected to the back of the upper rectangular discharge frame 65. The back of the upper rectangular discharge frame 65 passes through the back of the support frame 5 through a pipe and is connected to the back of the lower rectangular discharge frame 65. No less than two nozzles 66 are evenly distributed on the opposite sides of the upper and lower rectangular discharge frames 65.
[0037] It should be noted that by turning on the powder pump 67, the opening agent inside the powder box 63 is output through the pipeline to the interior of no less than two nozzles 66 on the upper and lower sides, and is sprayed out, and evenly sprayed on the upper and lower surfaces of the PE film to reduce friction, thereby achieving the effect of removing static electricity. The ion air gun is a common static eliminator 62. The ion air gun can generate an airflow with positive and negative ions to neutralize static electricity.
[0038] See also Figures 3 to 4 In order to adjust to a lower winding pressure and winding tension, which is more conducive to the solution of static bags, in this embodiment, the adjustment mechanism 7 includes a slide 71, a slider 72, an electric push rod 73, a mounting bracket 74, a threaded rod 75 and a connecting component. The slide 71 is opened on the right side of the upper surface of the base 1, and the slider 72 is slidably connected to the inside of the slide 71. The lower surface of the winding rack 2 is fixedly connected to the upper surface of the slider 72. The electric push rod 73 is assembled on the right side of the upper surface of the base 1. The outer side of the output shaft of the electric push rod 73 is fixedly connected to the right side of the winding rack 2. The mounting bracket 74 is fixed to the upper side of the front of the winding rack 2 by bolts, and the threaded rod 75 is threadedly connected to the inside of the upper surface of the mounting bracket 74.
[0039] In this embodiment, the opening agent is usually a solid additive, which exists in the form of powder, particles, small crystals or waxy solids. The main function of the opening agent is to reduce the viscosity of the material and improve its fluidity during the plastic processing process, and to improve the opening performance of the film during the production of plastic film, reduce adhesion and improve smoothness.
[0040] In this embodiment, the slider 72 moves linearly left and right inside the slide groove 71. The connecting assembly includes a handwheel 761, a connecting plate 762, two limit rods 763, two spring telescopic rods 764, a U-shaped frame 765 and a lower pressure roller 766. The handwheel 761 is arranged at the top of the threaded rod 75, and the connecting plate 762 is rotatably connected to the bottom end of the threaded rod 75 through a bearing. The two limit rods 763 are both arranged on the front and rear sides of the top wall of the inner cavity of the mounting frame 74. The bottom end of the limit rod 763 is fixedly connected to the upper surface of the connecting plate 762. By starting the electric push rod 73 to drive the slider 72 to move left and right inside the slide groove 71, the tension of the PE film during winding can be adjusted.
[0041] In this embodiment, the two spring telescopic rods 764 are both arranged on the front and rear sides of the lower surface of the connecting plate 762, the U-shaped frame 765 is arranged on the lower surface of the front and rear spring telescopic rods 764, the lower pressure roller 766 is rotatably connected to the inside of the U-shaped frame 765 through a bearing, the limiting rod 763 includes a first sliding rod, the internal sliding connection of the first sliding rod is connected to the second sliding rod, the spring telescopic rod 764 includes a first movable rod, the internal sliding connection of the first movable rod is connected to the second movable rod, and the outer movable sleeve of the first movable rod is equipped with a spring.
[0042] It should be noted that by manually turning the handwheel 761, the threaded rod 75 is driven to rotate inside the mounting frame 74, and then the connecting plate 762 is limited by the front and rear side limiting rods 763 to move up and down and drive the lower pressure roller 766 to move up and down. The winding pressure can be adjusted. By adjusting to a lower winding pressure and winding tension, it is more conducive to the solution of static electricity bags.
[0043] The working principle of the above embodiment is:
[0044] (1) The PE film can be wound by turning on the winding motor 3 to drive the winding roller 4 to rotate. When the PE film is wound, the static eliminators 62 on the upper and lower sides can be turned on. The static eliminators 62 on the upper and lower sides can eliminate static electricity on the PE film before winding. By turning on the powder pump 67, the opening agent inside the powder box 63 is output through the pipeline to the inside of no less than two nozzles 66 on the upper and lower sides, and is sprayed out, and evenly sprayed on the upper and lower surfaces of the PE film to reduce friction, thereby achieving the effect of eliminating static electricity.
[0045] (2) By starting the electric push rod 73 to drive the slider 72 to move left and right inside the slide 71, the tension of the PE film during winding can be adjusted. By manually turning the hand wheel 761, the threaded rod 75 is driven to rotate inside the mounting frame 74. Then, the connecting plate 762 is limited by the front and rear side limit rods 763 to move up and down and drive the lower pressure roller 766 to move up and down. The winding pressure can be adjusted. By adjusting to a lower winding pressure and winding tension, it is more conducive to solving the problem of static electricity bags.
Claims
1. A device capable of preventing the occurrence of static electricity, comprising a base (1), a winding frame (2), a winding motor (3) and a winding roller (4), characterized in that: A support frame (5) is provided on the left side of the back of the base (1), an elimination mechanism (6) is provided on the back wall of the inner cavity of the support frame (5), an adjustment mechanism (7) is provided on the right side of the upper surface of the base (1), the winding motor (3) is mounted on the front of the winding frame (2), the winding roller (4) is rotatably connected to the back of the winding frame (2) through a bearing, and the outer side of the output shaft of the winding motor (3) passes through the winding frame (2) and is fixedly connected to the front of the winding roller (4); The elimination mechanism (6) includes a support plate (61), two static eliminators (62), a powder box (63), two connecting frames (64), two rectangular discharge frames (65), not less than two nozzles (66) and a powder pump (67), wherein the support plate (61) is fixed to the back wall of the inner cavity of the support frame (5) by bolts, the two static eliminators (62) are both arranged on the top wall of the inner cavity of the support frame (5) and the upper surface of the support plate (61), the powder box (63) is arranged on the upper surface of the support frame (5), and the powder pump (67) is assembled on the upper surface of the support frame (5).
2. The device for preventing electrostatic packing according to claim 1, characterized in that: The input end of the powder pump (67) is connected to the lower side of the right side of the powder box (63) through a pipeline, the two connecting frames (64) are fixed to the top wall of the inner cavity of the support frame (5) and the upper surface of the support plate (61) by bolts, the two rectangular discharge frames (65) are arranged on the opposite side of the upper and lower connecting frames (64), and the nozzles (66) of not less than two are connected to the opposite side of the upper and lower rectangular discharge frames (65). The output end of the powder pump (67) passes through the back of the support frame (5) through a pipeline and is connected to the back of the upper rectangular discharge frame (65), and the back of the upper rectangular discharge frame (65) passes through the back of the support frame (5) through a pipeline and is connected to the back of the lower rectangular discharge frame (65).
3. The device for preventing electrostatic packing according to claim 1, wherein: The nozzles (66), which are not less than two in number, are evenly distributed on opposite sides of the upper and lower rectangular discharge frames (65).
4. The device for preventing electrostatic packing according to claim 1, wherein: The adjusting mechanism (7) includes a slide groove (71), a slider (72), an electric push rod (73), a mounting frame (74), a threaded rod (75) and a connecting assembly, wherein the slide groove (71) is opened on the right side of the upper surface of the base (1), the slider (72) is slidably connected to the inside of the slide groove (71), the lower surface of the winding frame (2) is fixedly connected to the upper surface of the slider (72), the electric push rod (73) is assembled on the right side of the upper surface of the base (1), the outer side of the output shaft of the electric push rod (73) is fixedly connected to the right side of the winding frame (2), the mounting frame (74) is fixed to the upper side of the front of the winding frame (2) by bolts, and the threaded rod (75) is threadedly connected to the inside of the upper surface of the mounting frame (74).
5. The device for preventing electrostatic packing according to claim 4, characterized in that: The slider (72) moves linearly left and right inside the slide groove (71).
6. The device for preventing electrostatic packing according to claim 4, characterized in that: The connecting assembly comprises a handwheel (761), a connecting plate (762), two limiting rods (763), two spring telescopic rods (764), a U-shaped frame (765) and a lower pressure roller (766), wherein the handwheel (761) is arranged at the top end of the threaded rod (75), the connecting plate (762) is rotatably connected to the bottom end of the threaded rod (75) via a bearing, the two limiting rods (763) are both arranged at the front and rear sides of the top wall of the inner cavity of the mounting frame (74), the bottom end of the limiting rod (763) is fixedly connected to the upper surface of the connecting plate (762), the two spring telescopic rods (764) are both arranged at the front and rear sides of the lower surface of the connecting plate (762), the U-shaped frame (765) is arranged at the lower surfaces of the front and rear spring telescopic rods (764), and the lower pressure roller (766) is rotatably connected to the inside of the U-shaped frame (765) via a bearing.
7. The device for preventing electrostatic packing according to claim 6, characterized in that: The limiting rod (763) comprises a first sliding rod, and the interior of the first sliding rod is slidably connected to a second sliding rod.
8. The device for preventing electrostatic packing according to claim 6, characterized in that: The spring telescopic rod (764) comprises a first movable rod, the interior of the first movable rod is slidably connected to a second movable rod, and the outer side of the first movable rod is movably sleeved with a spring.
Citation Information
Patent Citations
PE protective film winding and forming device
CN220165375U