Submerged arc welding wire winding mechanism
By designing an automated feeding and winding mechanism and preventing messy wires, the problem of low production continuity of existing submerged arc welding wire winding mechanisms is solved, and automatic material replacement rollers and welding wire finishing is realized, which improves production efficiency.
Patent Information
- Application Number
- CN202422614187.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing submerged arc welding wire winding mechanism requires manual operation during winding, resulting in low production continuity and high labor consumption.
A submerged arc welding wire winding mechanism is designed, including a feeding winding mechanism and a wire prevention mechanism. Through the cooperation of the winding fixing assembly and the intermittent feeding assembly, the material rollers are automatically replaced and the welding wire is sorted, and the sliding installation block is driven by the worm gear and worm gear transmission and rotating screw to drive the sliding installation block for fixing and sorting.
The working continuity of submerged arc welding wire winding is improved, manual operation is reduced, and production efficiency is improved.
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Figure CN223239434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of submerged arc welding wire production, in particular to a submerged arc welding wire winding mechanism. Background Art
[0002] Submerged arc welding wire is a type of welding material. When producing and packaging submerged arc welding wire, a wire reel is used to wind the submerged arc welding wire, which is convenient for storage and use. Therefore, a submerged arc welding wire winding mechanism is required.
[0003] According to a submerged arc welding wire winding mechanism disclosed on the patent website (authorization announcement number: CN 219971445U), "the utility model provides a submerged arc welding wire winding mechanism, including a base plate, a connecting plate vertically provided on the upper surface of the base plate, a connecting shaft rotatably connected to the front axis of the connecting plate, a wire reel fixedly connected to the connecting shaft, a shielding plate provided on the upper side of the wire reel, and the shielding plate includes a fixed portion and a shielding portion hinged on the upper side of the fixed portion, the fixed portion is vertically fixed to the upper surface of the base plate and is located on one side of the wire reel, a horizontal section on the upper side of the shielding portion is located above the wire reel, and the end of the horizontal section is overlapped on a horizontally arranged support rod, and both ends of the support rod are vertically fixed with a support plate fixed to the upper surface of the base plate and located on the other side of the wire reel. The beneficial effect of the utility model is that the shielding plate can shield the wire reel and the wire segment being wound on the front side of the wire reel, so as to prevent the welding wire from flying and scratching nearby operators after breaking during the winding process."
[0004] In response to the above description, the applicant believes that the following problems exist: when the device is in use, the shield is used to cover the wire reel and the wire segment being wound on the front side of the wire reel to prevent the wire from flying and scratching nearby operators after it breaks during the winding process. Since the device needs to manually remove the wound arc welding wire from the device when it is winding, and then place the winding roller on the device for winding, it not only reduces the continuity of production, but also consumes a lot of labor. Utility Model Content
[0005] The purpose of the present utility model is to provide a submerged arc welding wire winding mechanism to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a submerged arc welding wire winding mechanism, comprising a bottom plate, a feeding and winding mechanism provided on the top of the bottom plate, a wire tangling prevention mechanism provided on the back of the feeding and winding mechanism, and a base fixedly connected to the bottom of the bottom plate;
[0007] The feeding and winding mechanism includes a winding fixing component and an intermittent feeding component, and the winding fixing component is arranged on the left side of the intermittent feeding component.
[0008] Preferably, the winding fixing assembly includes a fixing plate, which is fixedly connected to the top of the base plate, the outside of the fixing plate is fixedly connected to motor 1, the output end of motor 1 is fixedly connected to a gear, the outside of the gear is engaged with a gear plate, the outside of the gear plate is fixedly connected to a rotating plate, the inside of the rotating plate is slidingly connected to a sliding fixed arc plate, the outside of the rotating plate is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to a worm, the outside of the worm is engaged with a worm wheel, and the outside of the worm wheel is fixedly connected to a rotating connecting plate. Since the fixing plate is provided, it is beneficial to provide an installation basis for other components.
[0009] Preferably, through holes are opened at corresponding positions of the fixed plate and the gear plate, the gear plate is rotatably connected to the inside of the fixed plate, and sliding grooves are opened at corresponding positions of the rotating connecting plate and the sliding fixed arc plate, the sliding fixed arc plate is slidably connected to the inside of the rotating connecting plate. Since the sliding fixed arc plate is provided, it is beneficial to fix the winding roller.
[0010] Preferably, the intermittent feeding component includes motor three, which is fixedly connected to the inside of the base plate, and the output end of motor three is fixedly connected to a rotating plate, and the inside of the base plate is rotatably connected to an intermittent rotating disk, and the top of the intermittent rotating disk is fixedly connected to a fixed connecting plate, and the outside of the fixed connecting plate is fixedly connected to a mounting plate, and the outside of the mounting plate is fixedly connected to motor four, and the output end of motor four is fixedly connected to a screw, and the external thread of the screw is connected to a sliding mounting plate, and the top of the sliding mounting plate is fixedly connected to an electric push rod, and the output end of the electric push rod is fixedly connected to a pulley platform, and the inner side of the mounting plate is fixedly connected to a limiting rod. Since the screw is provided, it is beneficial to adjust the position of the sliding mounting plate.
[0011] Preferably, a hole is opened at the corresponding position of the intermittent rotating disk and the rotating plate, and the rotating plate is movably connected to the inside of the intermittent rotating disk. A through hole is opened at the corresponding position of the sliding mounting plate and the limiting rod, and the sliding mounting plate is slidably connected to the outside of the limiting rod. Since the rotating plate is provided, it is beneficial to drive the intermittent rotating disk to rotate inside the bottom plate.
[0012] Preferably, the mechanism for preventing tangled lines includes a support mounting plate, the support mounting plate is fixedly connected to the top of the base plate at one end away from the fixed plate, the external transmission connection of the gear plate is provided with a connecting belt, the end of the connecting belt away from the gear plate is transmission-connected with a rotating screw, the external thread of the rotating screw is connected with a sliding mounting block, the top of the sliding mounting block is fixedly connected with a wire pressing rotating device, and the inner side of the support mounting plate is fixedly connected with a sliding rod. Since the wire pressing rotating device is provided, it is beneficial to reduce friction when winding the line.
[0013] Preferably, through holes are opened at corresponding positions of the support mounting plate and the rotating screw, and the rotating screw is rotatably connected to the inside of the support mounting plate. Through holes are opened at corresponding positions of the sliding mounting block and the sliding rod, and the sliding mounting block is slidably connected to the outside of the sliding rod. Since the rotating screw is provided, it is beneficial to drive the sliding mounting block to slide on the outside of the sliding rod.
[0014] Compared with the prior art, the present invention provides a submerged arc welding wire winding mechanism with the following features:
[0015] Beneficial effects:
[0016] 1. The submerged arc welding wire winding mechanism is provided with a winding fixing assembly and an intermittent feeding assembly in the feeding and winding mechanism. The winding fixing assembly is arranged on the left side of the intermittent feeding assembly, and the fixed connecting plate on the top of the intermittent rotating disk is driven to rotate by the rotating plate, so that the new material roller is rotated to the front of the sliding fixed arc plate, and the electric push rod is lifted and the sliding mounting plate is driven by the screw to slide on the outside of the limit rod, so that the winding roller is sleeved on the outside of the sliding fixed arc plate, and the rotating connecting disk is driven to rotate by the worm gear, so that the rotating connecting disk drives the sliding fixed arc plate to slide inside the rotating disk, thereby fixing the winding, which is conducive to quickly replacing the material roller, improving the working continuity of the device, and improving production.
[0017] 2. The submerged arc welding wire winding mechanism is used in conjunction with the feeding and winding mechanism by preventing the wire tangling mechanism. The gear plate drives the connecting belt to rotate outside the rotating screw, so that the rotating screw drives the sliding mounting block to reciprocate outside the sliding rod, which is beneficial to the arrangement of the wound welding wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the feeding and winding mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the winding fixing assembly of the feeding and winding mechanism of the utility model;
[0022] Figure 4 for Figure 3 A schematic diagram of the enlarged structure at point A;
[0023] Figure 5 This is a schematic diagram of the structure of the winding fixing component of the feeding and winding mechanism of the utility model;
[0024] Figure 6 This is a schematic diagram of the intermittent feeding component structure of the feeding and winding mechanism of the utility model;
[0025] Figure 7 This is a schematic diagram of the structure of the intermittent feeding component of the feeding and winding mechanism of the utility model;
[0026] Figure 8 This is a schematic diagram of the structure of the wire tangle prevention mechanism of the utility model.
[0027] In the figure: 1. Base plate; 2. Feeding and winding mechanism; 21. Winding fixing assembly; 211. Fixed plate; 212. Motor 1; 213. Gear; 214. Gear plate; 215. Rotating plate; 216. Motor 2; 217. Worm; 218. Worm wheel; 219. Rotating connecting plate; 2110. Sliding fixed arc plate; 22. Intermittent feeding assembly; 221. Motor 3; 222. Rotating plate; 223. Intermittent rotating plate; 224. Fixed connecting plate; 225. Mounting plate; 226. Motor 4; 227. Limit rod; 228. Sliding mounting plate; 229. Electric push rod; 2210. Pulley table; 2211. Screw; 3. Wire tangling prevention mechanism; 31. Support mounting plate; 32. Connecting belt; 33. Sliding rod; 34. Rotating screw; 35. Sliding mounting block; 36. Wire pressing rotating device; 4. Base. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0030] Example 1:
[0031] See also Figure 1-8 The utility model provides a technical solution: a submerged arc welding wire winding mechanism, comprising a bottom plate 1, a feeding and winding mechanism 2 is provided on the top of the bottom plate 1, a wire disorder prevention mechanism 3 is provided on the back of the feeding and winding mechanism 2, and a base 4 is fixedly connected to the bottom of the bottom plate 1;
[0032] The feeding and winding mechanism 2 includes a winding fixing component 21 and an intermittent feeding component 22 . The winding fixing component 21 is arranged on the left side of the intermittent feeding component 22 .
[0033] Furthermore, the winding fixing component 21 includes a fixing plate 211, which is fixedly connected to the top of the base plate 1, and the outside of the fixing plate 211 is fixedly connected to the motor 1 212, and the output end of the motor 1 212 is fixedly connected to the gear 213, the outside of the gear 213 is meshed with a gear plate 214, the outside of the gear plate 214 is fixedly connected to a rotating plate 215, the inside of the rotating plate 215 is slidably connected to a sliding fixed arc plate 2110, the outside of the rotating plate 215 is fixedly connected to the motor 2 216, the output end of the motor 216 is fixedly connected to a worm 217, the outside of the worm 217 is meshed with a worm wheel 218, and the outside of the worm wheel 218 is fixedly connected to a rotating connection plate 219. Since the fixing plate 211 is provided, it is beneficial to provide an installation basis for other components.
[0034] Furthermore, through holes are opened at corresponding positions of the fixed plate 211 and the gear plate 214, and the gear plate 214 is rotatably connected to the inside of the fixed plate 211. Slide grooves are opened at corresponding positions of the rotating connecting plate 219 and the sliding fixed arc plate 2110, and the sliding fixed arc plate 2110 is slidably connected to the inside of the rotating connecting plate 219. Since the sliding fixed arc plate 2110 is provided, it is beneficial to fix the winding roller.
[0035] Furthermore, the intermittent feeding component 22 includes a motor three 221, which is fixedly connected to the inside of the base plate 1, and the output end of the motor three 221 is fixedly connected to the rotating plate 222, and the inside of the base plate 1 is rotatably connected to the intermittent rotating disk 223, and the top of the intermittent rotating disk 223 is fixedly connected to the fixed connecting plate 224, and the outside of the fixed connecting plate 224 is fixedly connected to the mounting plate 225, and the outside of the mounting plate 225 is fixedly connected to the motor four 226, and the output end of the motor four 226 is fixedly connected to the screw 2211, and the external thread of the screw 2211 is connected to the sliding mounting plate 228, and the top of the sliding mounting plate 228 is fixedly connected to the electric push rod 229, and the output end of the electric push rod 229 is fixedly connected to the pulley platform 2210, and the inner side of the mounting plate 225 is fixedly connected to the limiting rod 227. Since the screw 2211 is provided, it is beneficial to adjust the position of the sliding mounting plate 228.
[0036] Furthermore, a hole is opened at the corresponding position of the intermittent rotating disk 223 and the rotating plate 222, and the rotating plate 222 is movably connected to the inside of the intermittent rotating disk 223. A through hole is opened at the corresponding position of the sliding mounting plate 228 and the limiting rod 227, and the sliding mounting plate 228 is slidably connected to the outside of the limiting rod 227. Since the rotating plate 222 is provided, it is beneficial to drive the intermittent rotating disk 223 to rotate inside the base plate 1.
[0037] Embodiment 2:
[0038] See also Figure 8 , and combined with Example 1, it is further obtained that the anti-tangled line mechanism 3 includes a support mounting plate 31, the support mounting plate 31 is fixedly connected to the top of the bottom plate 1 at one end away from the fixed plate 211, the external transmission connection of the gear plate 214 is connected with a connecting belt 32, and the end of the connecting belt 32 away from the gear plate 214 is transmission-connected with a rotating screw 34, and the external thread of the rotating screw 34 is connected with a sliding mounting block 35, and the top of the sliding mounting block 35 is fixedly connected with a wire pressing rotating device 36, and the inner side of the support mounting plate 31 is fixedly connected with a sliding rod 33. Since the wire pressing rotating device 36 is provided, it is beneficial to reduce the friction when winding the line.
[0039] Furthermore, through holes are opened at corresponding positions of the support mounting plate 31 and the rotating screw 34, and the rotating screw 34 is rotatably connected to the inside of the support mounting plate 31. Through holes are opened at corresponding positions of the sliding mounting block 35 and the sliding rod 33, and the sliding mounting block 35 is slidably connected to the outside of the sliding rod 33. Since the rotating screw 34 is provided, it is beneficial to drive the sliding mounting block 35 to slide on the outside of the sliding rod 33.
[0040] During actual operation, when this device is used, first, the rotating plate 222 is driven to rotate by the motor three 221, so that the rotating plate 222 drives the fixed connecting plate 224 on the top of the intermittent rotating disk 223 to rotate inside the bottom plate 1, thereby rotating the wound material roller, and the new material roller is rotated to the front of the sliding fixed arc plate 2110, and the material roller on the top of the pulley platform 2210 is pushed up by the electric push rod 229, and then the sliding mounting plate 228 is driven by the motor four 226 to slide on the outside of the limit rod 227, so that the material roller on the top of the pulley platform 2210 is sleeved on the outside of the sliding fixed arc plate 2110, and the worm wheel 218 on the outside of the worm 217 is driven by the motor two 216. The rotating connecting disk 219 of the part rotates inside the rotating disk 215, so that the rotating connecting disk 219 drives the sliding fixed arc plate 2110 to slide inside the rotating disk 215, thereby fixing the material roller, and the motor 212 drives the gear disk 214 outside the gear 213 to rotate, so that the gear disk 214 drives the rotating disk 215 to rewind, and at the same time, the gear disk 214 drives the connecting belt 32 to rotate outside the rotating screw 34, so that the rotating screw 34 rotates inside the supporting mounting plate 31, and the rotating screw 34 drives the sliding mounting block 35 to reciprocate outside the sliding rod 33, so that the wire pressing rotating device 36 moves with the sliding mounting block 35 to organize the wound wire.
[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A submerged arc welding wire winding mechanism, comprising a base plate (1), characterized in that: A feeding and winding mechanism (2) is provided on the top of the base plate (1), a tangled wire prevention mechanism (3) is provided on the back of the feeding and winding mechanism (2), and a base (4) is fixedly connected to the bottom of the base plate (1); The feeding and winding mechanism (2) comprises a winding fixing component (21) and an intermittent feeding component (22), wherein the winding fixing component (21) is arranged on the left side of the intermittent feeding component (22).
2. A submerged arc welding wire winding mechanism according to claim 1, characterized in that: The winding fixing assembly (21) comprises a fixing plate (211), the fixing plate (211) being fixedly connected to the top of the bottom plate (1), the outside of the fixing plate (211) being fixedly connected to a motor 1 (212), the output end of the motor 1 (212) being fixedly connected to a gear (213), the outside of the gear (213) being meshed with a gear plate (214), the outside of the gear plate (214) being fixedly connected to a rotating disk (215), the inside of the rotating disk (215) being slidably connected to a sliding fixed arc plate (2110), the outside of the rotating disk (215) being fixedly connected to a motor 2 (216), the output end of the motor 2 (216) being fixedly connected to a worm (217), the outside of the worm (217) being meshed with a worm wheel (218), and the outside of the worm wheel (218) being fixedly connected to a rotating connection disk (219).
3. A submerged arc welding wire winding mechanism according to claim 2, characterized in that: Through holes are provided at corresponding positions of the fixed plate (211) and the gear plate (214), and the gear plate (214) is rotatably connected to the interior of the fixed plate (211). Slide grooves are provided at corresponding positions of the rotating connecting plate (219) and the sliding fixed arc plate (2110), and the sliding fixed arc plate (2110) is slidably connected to the interior of the rotating connecting plate (219).
4. A submerged arc welding wire winding mechanism according to claim 2, characterized in that: The intermittent feeding assembly (22) includes a motor three (221), the motor three (221) is fixedly connected to the inside of the bottom plate (1), the output end of the motor three (221) is fixedly connected to a rotating plate (222), the inside of the bottom plate (1) is rotatably connected to an intermittent rotating disk (223), the top of the intermittent rotating disk (223) is fixedly connected to a fixed connecting plate (224), the outside of the fixed connecting plate (224) is fixedly connected to a mounting plate (225), and the mounting plate (226) is fixedly connected to the outside of the mounting plate (227). 25) is fixedly connected to the outside of motor four (226), the output end of the motor four (226) is fixedly connected to a screw rod (2211), the external thread of the screw rod (2211) is connected to a sliding mounting plate (228), the top of the sliding mounting plate (228) is fixedly connected to an electric push rod (229), the output end of the electric push rod (229) is fixedly connected to a pulley platform (2210), and the inner side of the mounting plate (225) is fixedly connected to a limiting rod (227).
5. The submerged arc welding wire winding mechanism according to claim 4, characterized in that: The intermittent rotating disk (223) and the rotating plate (222) are provided with holes at corresponding positions, and the rotating plate (222) is movably connected to the inside of the intermittent rotating disk (223). The sliding mounting plate (228) and the limiting rod (227) are provided with through holes at corresponding positions, and the sliding mounting plate (228) is slidably connected to the outside of the limiting rod (227).
6. The submerged arc welding wire winding mechanism according to claim 4, characterized in that: The anti-tangled wire mechanism (3) comprises a support mounting plate (31), the support mounting plate (31) is fixedly connected to the top of the bottom plate (1) at one end away from the fixed plate (211), the external transmission connection of the gear plate (214) is connected to a connecting belt (32), the end of the connecting belt (32) away from the gear plate (214) is connected to a rotating screw (34), the external thread of the rotating screw (34) is connected to a sliding mounting block (35), the top of the sliding mounting block (35) is fixedly connected to a wire pressing rotating device (36), and the inner side of the support mounting plate (31) is fixedly connected to a sliding rod (33).
7. A submerged arc welding wire winding mechanism according to claim 6, characterized in that: Through holes are provided at corresponding positions of the support mounting plate (31) and the rotating screw (34), and the rotating screw (34) is rotatably connected to the inside of the support mounting plate (31). Through holes are provided at corresponding positions of the sliding mounting block (35) and the sliding rod (33), and the sliding mounting block (35) is slidably connected to the outside of the sliding rod (33).
Citation Information
Patent Citations
Submerged arc welding wire winding mechanism
CN219971445U