Gas shield welding wire layer winding machine capable of keeping tension
By adjusting the winding width and maintaining the wire tension by reciprocating winding mechanism and tensioning mechanism, the flexibility problem of the existing gas-friendly welding wire layer winding machines during different welding wire processing is solved, and a more efficient wire winding effect is achieved.
Patent Information
- Application Number
- CN202422614407.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
When handling different types of welding wires, existing gas-friendly welding wire layer winding machines cannot adjust the appropriate winding reciprocating stroke, resulting in lack of flexibility and limiting the scope of application of the equipment.
The reciprocating winding mechanism and tensioning mechanism are adopted to adjust the winding width and maintain the tension of the welding wire through the motor drive to ensure that the welding wire is evenly wound on the winding drum.
The rolling width is adjusted according to different welding wire specifications and materials, which improves the flexibility of the equipment and the uniformity and tightness of the welding wire winding, and expands the adaptability range of the equipment.
Smart Images
Figure CN223239435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas shielded welding wire layer winding machines, in particular to a gas shielded welding wire layer winding machine capable of maintaining tension. Background Art
[0002] The gas shielded welding wire layer winder can wind the welding wire into neat layers on the wire reel. This method not only facilitates the storage of welding wire and reduces the space occupied, but also facilitates the stability and safety of the welding wire during transportation, avoiding damage or loss caused by scattered welding wire.
[0003] In the existing technology, the welding wire roll is placed at a designated position of the layer winding machine. The machine pulls the welding wire out of the wire roll through an automated device, and performs preliminary arrangement and supply to ensure that the welding wire can continuously and stably enter the layer winding area. The layer winding process: the straightened welding wire is guided into the layer winding mechanism, which is usually a rotating wire reel or similar device, driven by a power component to ensure that the welding wire can be tightly and neatly wound on the wire reel according to a predetermined arrangement. However, in actual use, during the wire winding process, when winding different welding wire specifications and materials, the required winding drum length is inconsistent. Since the device only winds the welding wire on the wire reel by rotating the wire reel, the device cannot adjust the appropriate winding reciprocating stroke to achieve the best layer winding effect, which leads to the lack of flexibility of the equipment when processing different types of welding wires, thereby limiting its scope of application. Therefore, it is necessary to improve a gas shielded welding wire layer winding machine that maintains tension. Utility Model Content
[0004] The purpose of the utility model is to provide a gas shielded welding wire layer winding machine that maintains tension, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a gas shielded welding wire layer winding machine with maintained tension, comprising a connecting plate, a connecting frame fixedly connected to the top of the connecting plate, a controller provided on the top of the connecting frame, a reciprocating winding mechanism provided on the top of the connecting frame, and a tensioning mechanism provided on the top of the connecting plate;
[0006] The reciprocating winding mechanism includes a reciprocating component and a winding component. The winding component is arranged on the right side of the reciprocating component to facilitate the gas shielded welding wire to be evenly wound on the winding drum.
[0007] Preferably, the reciprocating assembly includes a No. 1 motor, the No. 1 motor is fixedly connected to the inner side of the top of the connecting frame, the output end of the No. 1 motor is fixedly connected to a turntable, the top of the turntable is rotatably connected to a connecting rod, the end of the connecting rod away from the turntable is rotatably connected to an adjusting disk, the end of the adjusting disk away from the connecting rod is rotatably connected to a moving rod, the top of the moving rod is fixedly connected to a wire rod, the top of the connecting frame is fixedly connected to the No. 2 motor, the output end of the No. 2 motor is fixedly connected to a screw, the external thread of the screw is connected to a moving block, and the top of the moving block is movably connected to an adjusting rod, so as to facilitate adjustment of the appropriate reciprocating winding distance according to the length of different types of winding drums.
[0008] Preferably, the adjusting rod is rotatably connected to the top of the connecting frame, and a groove is provided at the corresponding position of the adjusting rod and the adjusting disk, and the adjusting rod is movably connected in the groove, and the moving rod is slidably connected to the top of the connecting frame, so as to drive the moving rod to move back and forth.
[0009] Preferably, the winding assembly includes a support plate, the support plate is fixedly connected to the top of the connecting plate, the back of the support plate is fixedly connected to the No. 3 motor, the output end of the No. 3 motor is fixedly connected to the winding disk, the front of the winding disk is fixedly connected to a threaded column, the outside of the threaded column is sleeved with a winding drum, and the outside of the threaded column is threadedly connected to a threaded cover, which is convenient for fixing the winding drum and facilitating the later disassembly of the winding drum.
[0010] Preferably, the back of the threaded cover abuts against the front of the winding drum, and the winding disk is rotatably connected to the front of the support plate to prevent the winding drum from rotating.
[0011] Preferably, the tensioning mechanism includes a limit frame, which is fixedly connected to the front of the connecting plate, a slider is slidably connected to the inner side of the limit frame, a sliding column is fixedly connected to the top of the slider, a spring is fixedly connected between the slider and the limit frame, a tensioning wheel is rotatably connected to the inner side of the slider, a support frame is fixedly connected to the top of the connecting plate, and a guide wheel is rotatably connected to the inner side of the support frame, so as to keep the tension of the welding wire at all times during the winding process.
[0012] Preferably, through holes are provided at positions corresponding to the sliding post and the limiting frame, and the sliding post is slidably connected in the through holes, so as to improve the winding effect.
[0013] Compared with the prior art, the present invention provides a gas shielded welding wire layer winding machine that maintains tension, which has the following beneficial effects:
[0014] 1. The gas shielded welding wire layer winding machine that maintains tension starts the No. 3 motor through the reciprocating winding mechanism, thereby circulating so that the welding wire can be evenly tightened on the winding drum. When faced with different types of welding wires requiring different lengths of winding drums, the No. 2 motor is started and the No. 2 motor drives the screw to rotate. When the moving block moves to the right, the reciprocating distance of the wire rod can be reduced, and when the moving block moves to the left, the reciprocating distance of the wire rod can be increased, thereby enabling the device to adjust the appropriate overall winding width according to the length of the winding drum, so that the device adjusts the appropriate winding reciprocating stroke to achieve the best layer winding effect, thereby improving the flexibility of the equipment when processing different winding widths required by different types of welding wires, and further expanding the overall adaptability of the device.
[0015] 2. The gas shielded welding wire layer winding machine that maintains tension has a tensioning mechanism. The spring pulls the slider downward, so that the slider drives the tensioning wheel to always contact the welding wire, so that the welding wire is always kept in a tensioned state, thereby further improving the uniformity and tightness in the subsequent screening process and making the winding effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the appearance and structure of the reciprocating winding mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the appearance and structure of the reciprocating component of the utility model;
[0020] Figure 4 This is a schematic diagram of the unfolded structure of the winding component of the utility model;
[0021] Figure 5 This is a schematic diagram of the expanded structure of the tensioning mechanism of the utility model.
[0022] In the figure: 1. connecting plate; 2. connecting frame; 3. controller; 4. reciprocating winding mechanism; 5. tensioning mechanism; 41. reciprocating assembly; 42. winding assembly; 411. No. 1 motor; 412. turntable; 413. connecting rod; 414. adjusting disk; 415. No. 2 motor; 416. screw; 417. moving block; 418. adjusting rod; 419. moving rod; 4110. wire rod; 421. support plate; 422. No. 3 motor; 423. winding disk; 424. threaded column; 425. threaded cover; 426. winding drum; 51. limit frame; 52. spring; 53. slider; 54. slide column; 55. tensioning wheel; 56. support frame; 57. guide wheel. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] Example 1:
[0026] See also Figure 1-5 The utility model provides a technical solution: a gas shielded welding wire layer winding machine with maintained tension, comprising a connecting plate 1, a connecting frame 2 fixedly connected to the top of the connecting plate 1, a controller 3 provided on the top of the connecting frame 2, a reciprocating winding mechanism 4 provided on the top of the connecting frame 2, and a tensioning mechanism 5 provided on the top of the connecting plate 1;
[0027] The reciprocating winding mechanism 4 includes a reciprocating component 41 and a winding component 42 . The winding component 42 is arranged on the right side of the reciprocating component 41 to facilitate the gas shielded welding wire to be evenly wound on the winding drum 426 .
[0028] Furthermore, the reciprocating assembly 41 includes a No. 1 motor 411, which is fixedly connected to the inner side of the top of the connecting frame 2, and the output end of the No. 1 motor 411 is fixedly connected to the turntable 412, and the top of the turntable 412 is rotatably connected to the connecting rod 413, and the end of the connecting rod 413 away from the turntable 412 is rotatably connected to the adjusting disk 414, and the end of the adjusting disk 414 away from the connecting rod 413 is rotatably connected to the moving rod 419, and the top of the moving rod 419 is fixedly connected to the wire rod 4110, and the top of the connecting frame 2 is fixedly connected to the No. 2 motor 415, and the output end of the No. 2 motor 415 is fixedly connected to the screw 416, and the external thread of the screw 416 is connected to the moving block 417, and the top of the moving block 417 is movably connected to the adjusting rod 418, so as to facilitate the adjustment of the appropriate reciprocating winding distance according to the length of different types of winding drums 426.
[0029] Furthermore, the adjusting rod 418 is rotatably connected to the top of the connecting frame 2, and a groove is provided at the corresponding position of the adjusting rod 418 and the adjusting disk 414, and the adjusting rod 418 is movably connected in the groove, and the moving rod 419 is slidably connected to the top of the connecting frame 2, so as to drive the moving rod 419 to move back and forth.
[0030] Furthermore, the winding assembly 42 includes a support plate 421, which is fixedly connected to the top of the connecting plate 1, and a No. 3 motor 422 is fixedly connected to the back of the support plate 421, and a winding disk 423 is fixedly connected to the output end of the No. 3 motor 422, and a threaded column 424 is fixedly connected to the front of the winding disk 423, and a winding drum 426 is sleeved on the outside of the threaded column 424, and a threaded cover 425 is threadedly connected to the outside of the threaded column 424, which is convenient for fixing the winding drum 426 and facilitating the later disassembly of the winding drum 426.
[0031] Furthermore, the back of the threaded cover 425 abuts against the front of the winding drum 426, and the winding disk 423 is rotatably connected to the front of the support plate 421, so as to prevent the winding drum 426 from rotating.
[0032] Example 2:
[0033] See also Figure 5 , and combined with Example 1, it is further obtained that the tensioning mechanism 5 includes a limit frame 51, the limit frame 51 is fixedly connected to the front of the connecting plate 1, a slider 53 is slidably connected to the inner side of the limit frame 51, a slide column 54 is fixedly connected to the top of the slider 53, a spring 52 is fixedly connected between the slider 53 and the limit frame 51, a tensioning wheel 55 is rotatably connected to the inner side of the slider 53, a support frame 56 is fixedly connected to the top of the connecting plate 1, and a guide wheel 57 is rotatably connected to the inner side of the support frame 56, so as to keep the tension of the welding wire at all times during the winding process.
[0034] Furthermore, through holes are provided at positions corresponding to the sliding post 54 and the limiting frame 51 , and the sliding post 54 is slidably connected in the through holes, so as to improve the winding effect.
[0035] The first motor 411 is driven by the first motor 412 and the second motor 413 is driven by the first motor 414 to rotate, thereby the first motor 414 is driven by the second motor 415 to rotate, and the second motor 416 is driven by the second motor 417 to rotate, thereby the first motor 418 is driven by the second motor 419 to rotate, and the second motor 419 is driven by the second motor 418 to rotate, thereby the first motor 412 is driven by the second motor 414 to rotate, and the second motor 418 is driven by the second motor 419 to rotate. The movable wire rod 4110 moves forward, and when the turntable 412 rotates one circle, the wire rod 4110 is reset, and this cycle is repeated over and over again, so that the welding wire can be evenly tightened on the winding drum 426. When the winding drum 426 lengths required for different types of welding wires are different, by starting the No. 2 motor 415, the No. 2 motor 415 drives the screw 416 to rotate, and then the screw 416 drives the moving block 417 to move. When the moving block 417 moves to the right, the reciprocating distance of the wire rod 4110 can be reduced, and when the moving block 417 moves to the left, the reciprocating distance of the wire rod 4110 can be increased, thereby enabling the device to adjust the appropriate overall winding width according to the length of the winding drum 426. In the winding process, through the tensioning mechanism 5, the spring 52 pulls the slider 53 downward, so that the slider 53 drives the tensioning wheel 55 to always contact the welding wire, so that the welding wire is always kept in a tensioned state.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A gas shielded welding wire layer winding machine with maintained tension, comprising a connecting plate (1), characterized in that: The top of the connecting plate (1) is fixedly connected to a connecting frame (2), the top of the connecting frame (2) is provided with a controller (3), the top of the connecting frame (2) is provided with a reciprocating winding mechanism (4), and the top of the connecting plate (1) is provided with a tensioning mechanism (5); The reciprocating winding mechanism (4) comprises a reciprocating component (41) and a winding component (42), and the winding component (42) is arranged on the right side of the reciprocating component (41).
2. The gas shielded welding wire layer winding machine with maintained tension according to claim 1, characterized in that: The reciprocating assembly (41) comprises a No. 1 motor (411), the No. 1 motor (411) is fixedly connected to the inner side of the top of the connecting frame (2), the No. 1 motor (411) is fixedly connected to the output end of the No. 1 motor (411) with a turntable (412), the top of the turntable (412) is rotatably connected to a connecting rod (413), the end of the connecting rod (413) away from the turntable (412) is rotatably connected to an adjusting disk (414), the end of the adjusting disk (414) away from the connecting rod (413) is rotatably connected to a moving rod (419), the top of the moving rod (419) is fixedly connected to a wire rod (4110), the top of the connecting frame (2) is fixedly connected to the No. 2 motor (415), the output end of the No. 2 motor (415) is fixedly connected to a screw rod (416), the outer surface of the screw rod (416) is threadedly connected to a moving block (417), and the top of the moving block (417) is movably connected to an adjusting rod (418).
3. The gas shielded welding wire layer winding machine with maintained tension according to claim 2, characterized in that: The adjusting rod (418) is rotatably connected to the top of the connecting frame (2), and a groove is provided at a position corresponding to the adjusting rod (418) and the adjusting disk (414), and the adjusting rod (418) is movably connected in the groove, and the moving rod (419) is slidably connected to the top of the connecting frame (2).
4. The gas shielded welding wire layer winding machine with maintained tension according to claim 1, characterized in that: The winding assembly (42) comprises a support plate (421), the support plate (421) is fixedly connected to the top of the connecting plate (1), a No. 3 motor (422) is fixedly connected to the back of the support plate (421), an output end of the No. 3 motor (422) is fixedly connected to a winding disk (423), a threaded column (424) is fixedly connected to the front of the winding disk (423), a winding drum (426) is sleeved on the outside of the threaded column (424), and a threaded cover (425) is threadedly connected to the outside of the threaded column (424).
5. The gas shielded welding wire layer winding machine with maintained tension according to claim 4, characterized in that: The back of the threaded cover (425) abuts against the front of the winding drum (426), and the winding drum (423) is rotatably connected to the front of the support plate (421).
6. The gas shielded welding wire layer winding machine with maintained tension according to claim 1, characterized in that: The tensioning mechanism (5) comprises a limit frame (51), the limit frame (51) is fixedly connected to the front of the connecting plate (1), a slider (53) is slidably connected to the inner side of the limit frame (51), a slide column (54) is fixedly connected to the top of the slider (53), a spring (52) is fixedly connected between the slider (53) and the limit frame (51), a tensioning wheel (55) is rotatably connected to the inner side of the slider (53), a support frame (56) is fixedly connected to the top of the connecting plate (1), and a guide wheel (57) is rotatably connected to the inner side of the support frame (56).
7. The gas shielded welding wire layer winding machine with maintained tension according to claim 6, characterized in that: Through holes are provided at positions corresponding to the sliding post (54) and the limiting frame (51), and the sliding post (54) is slidably connected in the through holes.