Cable winding device
By integrating a visual inspection group in the cable winding device, real-time detection of cable damage is achieved using the camera and rotary drive group, the problem of cable damage detection in complex environments is solved and the safety of cable winding is improved.
Patent Information
- Application Number
- CN202422649413.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
During use, cables are easily damaged due to material characteristics and complex environments, resulting in damage. It is difficult for the existing technology to detect and prevent safety risks in a timely manner during the winding process.
The visual detection group is integrated in the cable winding device, including a camera, a visual detection host and a bracket board. The cable images are collected and transmitted to the visual detection host for analysis through the camera. The rotating drive group and the reflector achieves 360° image acquisition, and damage is detected in a timely manner.
It realizes timely detection of damage during the cable winding process, avoids continued use of damaged cables and improves safety.
Smart Images

Figure CN223239437U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable winding, and particularly relates to a cable winding device. Background Art
[0002] In today's power, communications, and various industrial fields, cables are widely used and indispensable as important carriers for power and signal transmission. As various engineering projects continue to advance, the requirements for cable usage and quality are also increasing.
[0003] After use, in order to better store the cable, it is usually necessary to use a cable reeling device to reel the cable. For example, Chinese patent publication number CN218434215U discloses a cable reeling device for underground mines, which realizes uniform cable arrangement and dirt removal and cleaning, and has high practical value.
[0004] However, due to the characteristics of their materials and the complex environments they operate in, cables are susceptible to damage from a variety of factors. For example, when used in mining areas, cable reeling requires pulling the cable around the mine. When the cable comes into contact with sharp ores or sharp objects in the area, it can easily damage the cable, damaging the conductor or insulation layer within the cable. If cable damage is not discovered in time and continued use is carried out, it is easy to pose a safety risk. Utility Model Content
[0005] The utility model aims to provide a cable reeling device, which can detect whether the cable is damaged by using visual detection technology during the cable reeling process.
[0006] The technical solutions adopted by this utility model are as follows:
[0007] A cable reeling device comprises a base, wherein a cable reeling mechanism and a visual inspection group located in front of the cable reeling mechanism are fixedly connected to the upper side of the base;
[0008] The visual detection group includes a camera, a visual detection host and two support plates. The two support plates are fixedly connected to the upper side of the base. Guide holes are provided on the two support plates. The area between the two guide holes is the visual detection area. The camera and the visual detection host are electrically connected. The camera is used to capture images of the visual detection area.
[0009] Furthermore, a rotating ring is rotatably connected to one of the bracket plates and located outside the guide hole, a connecting rod structure is fixedly connected to the rotating ring, a cross bracket is fixedly connected to the connecting rod structure, the camera is fixedly connected to the cross bracket, and a rotating drive group is fixedly connected to the bracket plate and is transmission-connected to the rotating ring.
[0010] Furthermore, the rotation drive group includes a transmission motor fixedly connected to the bracket plate, the output end of the transmission motor is fixedly connected to a meshing gear, the outer side of the rotating circle is fixedly connected to a meshing ring, and the meshing ring and the meshing gear are meshed and connected.
[0011] Furthermore, another connecting rod structure is fixedly connected to the rotating circle, and a reflector opposite to the camera is fixedly connected to the connecting rod structure, and the side of the reflector close to the camera is a reflective surface.
[0012] Furthermore, the reflector is a flat plate structure or an arc-shaped plate structure.
[0013] Furthermore, the reflector is an arc-shaped plate structure, and a central convex mirror is provided at the center of the reflector, which convexes toward the camera.
[0014] Furthermore, the connecting rod structure includes a sleeve fixedly connected to the rotating circle, the interior of the sleeve is slidably connected with a connecting plate, the two connecting plates of the connecting rod structure are respectively fixedly connected to the cross bracket and the reflector, and a locking screw is threadedly connected at a position away from the rotating circle on the sleeve.
[0015] The technical effects achieved by this utility model are:
[0016] The utility model provides a cable reeling device which combines cable reeling with cable damage detection by arranging a visual detection group on the front side of the cable reeling mechanism, and can detect whether the cable is damaged by using visual detection technology during the cable reeling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 It is a partial structural diagram of the utility model;
[0019] Figure 3 It is a structural side view of the present utility model.
[0020] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0021] 1. Base; 2. Cable reeling mechanism; 3. Bracket plate; 4. Guide hole; 5. Rotating circle; 6. Gear ring; 7. Transmission motor; 8. Gear; 9. Sleeve; 10. Connecting plate; 11. Locking screw; 12. Horizontal bracket; 13. Camera; 14. Reflector; 15. Center convex mirror. DETAILED DESCRIPTION
[0022] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is described in detail below with reference to the following embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention and does not strictly limit the scope of protection of the present invention.
[0023] like Figure 1-3 As shown, a cable winding device includes a base 1, and a plurality of movable wheels can be fixedly connected to the lower side of the base 1 to facilitate the movement of the base 1;
[0024] A cable winding mechanism 2 and a visual inspection group located in front of the cable winding mechanism 2 are fixedly connected to the upper side of the base 1. The visual inspection group is used to capture the image of the cable and identify whether the cable in the image contains defective features. If defective features exist, it can be determined that the wound cable is damaged. The visual inspection group is a mature existing technology and will not be described in detail in this technical solution.
[0025] The core of this technical solution is that the visual detection group includes a camera 13, a visual detection host and two bracket plates 3. The two bracket plates 3 are fixedly connected to the upper side of the base 1. Guide holes 4 are provided on the two bracket plates 3. The area between the two guide holes 4 is the visual detection area. When the cable passes through the two guide holes 4, the cable between the two guide holes 4 is always located in the visual detection area. The camera 13 and the visual detection host are electrically connected. The camera 13 is used to capture images of the visual detection area, capture cable images in the visual detection area, and then transmit the cable images to the visual detection host for detection.
[0026] Moreover, the visual inspection host can be electrically connected to the control host electrically connected to the cable reeling mechanism 2. When the visual inspection host detects that the cable is damaged, it can input a stop signal to the control host to stop the cable reeling mechanism 2 from reeling the cable.
[0027] At the same time, the visual inspection host can also be electrically connected to an alarm prompt device, such as an audible and visual alarm. When a cable is detected to be damaged, an alarm will be automatically sounded to prompt the user.
[0028] like Figure 1-2As shown, the camera 13 can be fixedly connected at a specific position to capture images of specific angles of the cable, such as being fixedly connected to the base 1 to capture images of the lower side of the cable. The camera 13 can also rotate on the outside of the cable, so that images of the cable circumference can be captured in a larger range. In order to be able to detect cables in a larger range, the present technical solution chooses to rotate the camera 13. Specifically, a rotating ring 5 is rotatably connected to one of the bracket plates 3 and located on the outside of the guide hole 4. A connecting rod structure is fixedly connected to the rotating ring 5, and a cross bracket 12 is fixedly connected to the connecting rod structure. The camera 13 is fixedly connected to the cross bracket 12. At this time, the rotation of the rotating ring 5 can drive the camera 13 to rotate on the outside of the cable.
[0029] In order to drive the rotating circle 5 to rotate, a rotation drive group is fixedly connected to the bracket plate 3 and is transmission-connected to the rotating circle 5. The rotation drive group includes a transmission motor 7 fixedly connected to the bracket plate 3. The transmission motor 7 is a motor with a self-locking function, such as an electromagnetic brake motor. The output end of the transmission motor 7 is fixedly connected to a meshing gear 8. The outer side of the rotating circle 5 is fixedly connected to a meshing ring 6. The meshing ring 6 and the meshing gear 8 are meshed and connected. At this time, by starting the transmission motor 7 to drive the meshing gear 8 to rotate, the meshing ring 6 can be pushed by the meshing gear 8 to allow the rotating circle 5 to rotate.
[0030] At the same time, if Figure 1-3 As shown, in order to collect images of the cable side in a larger range, another connecting rod structure can be fixedly connected to the rotating circle 5, and a reflector 14 opposite to the camera 13 is fixedly connected to the connecting rod structure. The side of the reflector 14 close to the camera 13 is a reflective surface. At this time, the image of the cable on the side away from the camera 13 is mapped onto the reflective surface of the reflector 14, and the cable image on the reflective surface can be collected by the camera 13.
[0031] The reflector 14 can be a flat plate structure or an arc-shaped plate structure. In this technical solution, an arc-shaped plate structure is preferred. When the reflector 14 is an arc-shaped plate structure, a central convex mirror 15 that bulges toward the direction close to the camera 13 is provided at the center position of the reflector 14. At this time, the center position of the cable away from the camera 13 can be refracted by the central convex mirror 15 to the area of the reflector 14 that can be photographed by the camera 13.
[0032] The structure of the connecting rod structure is improved here. Specifically, the connecting rod structure includes a sleeve 9 fixedly connected to the rotating circle 5, and a connecting plate 10 is slidably connected inside the sleeve 9. The connecting plates 10 of the two connecting rod structures are respectively fixedly connected to the cross bracket 12 and the reflector 14. When the connecting plate 10 slides inside the sleeve 9, the positions of the camera 13 and the reflector 14 can be adjusted. A locking screw 11 is threadedly connected to the position of the sleeve 9 away from the rotating circle 5. When the locking screw 11 and the connecting plate 10 are against each other, the connecting plate 10 can be locked.
[0033] The working principle of this utility model is:
[0034] When in use, the cable is passed through the two guide holes 4 and connected to the cable reeling mechanism 2, and then the cable reeling mechanism 2 is started to reel the cable. During the reeling process, the cable image in the visual inspection area is collected by the camera 13, and then the cable image is transmitted to the visual inspection host for inspection;
[0035] At the same time, the transmission motor 7 can be started to drive the camera 13 to rotate around the cable to capture 360° images of the cable surface.
[0036] In summary, this technical solution combines cable winding and cable damage detection by setting a visual inspection group on the front side of the cable winding mechanism 2, and can use visual inspection technology to detect whether the cable is damaged during the cable winding process.
[0037] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A cable winding device, characterized in that: It comprises a base (1), wherein the upper side of the base (1) is fixedly connected to a cable reeling mechanism (2) and a visual detection group located in front of the cable reeling mechanism (2); The visual inspection group comprises a camera (13), a visual inspection host and two bracket plates (3), wherein the two bracket plates (3) are fixedly connected to the upper side of the base (1), and the two bracket plates (3) are each provided with a guide hole (4), and the area between the two guide holes (4) is a visual inspection area. The camera (13) and the visual inspection host are electrically connected, and the camera (13) is used to collect images of the visual inspection area.
2. A cable reeling device according to claim 1, characterized in that: A rotating ring (5) is rotatably connected to one of the bracket plates (3) and is located outside the guide hole (4). A connecting rod structure is fixedly connected to the rotating ring (5). A cross bracket (12) is fixedly connected to the connecting rod structure. The camera (13) is fixedly connected to the cross bracket (12). A rotating drive group that is transmission-connected to the rotating ring (5) is fixedly connected to the bracket plate (3).
3. A cable reeling device according to claim 2, characterized in that: The rotary drive group comprises a transmission motor (7) fixedly connected to the bracket plate (3); an output end of the transmission motor (7) is fixedly connected to a meshing gear (8); an outer side of the rotating ring (5) is fixedly connected to a meshing ring (6); and the meshing ring (6) and the meshing gear (8) are meshingly connected.
4. A cable reeling device according to claim 2, characterized in that: Another connecting rod structure is fixedly connected to the rotating circle (5), and a reflector (14) opposite to the camera (13) is fixedly connected to the connecting rod structure, and the side of the reflector (14) close to the camera (13) is a reflective surface.
5. A cable reeling device according to claim 4, characterized in that: The reflector (14) is a flat plate structure or an arc-shaped plate structure.
6. A cable reeling device according to claim 5, characterized in that: The reflector (14) is an arc-shaped plate structure, and a central convex mirror (15) convex in a direction close to the camera (13) is provided at the center of the reflector (14).
7. The cable reeling device according to claim 4, characterized in that: The connecting rod structure comprises a sleeve (9) fixedly connected to the rotating circle (5), a connecting plate (10) is slidably connected inside the sleeve (9), and the two connecting plates (10) of the connecting rod structure are respectively fixedly connected to the cross bracket (12) and the reflector (14), and a locking screw (11) is threadedly connected at a position of the sleeve (9) away from the rotating circle (5).
Citation Information
Patent Citations
Mine underground cable winding device
CN218434215U