Yarn cleaner of automatic winder
By designing the heating cylinder and air duct system on the automatic winder to clean the fur on the yarn surface, the problems of electrostatic adsorption of yarn and dust are solved, and clean production and health protection are achieved.
Patent Information
- Application Number
- CN202422257307.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-14
AI Technical Summary
During the yarn insertion process of existing automatic winders, the yarn electrostatically absorbs tidbits and dust, causing contamination on the cloth surface, affecting the quality of yarn and increasing production costs, and causing harm to the air environment and the health of staff.
A yarn cleaner of an automatic winder is designed to heat the yarn surface through the heating cylinder to shrink the frost head, and use the air duct to discharge smoke and harmful gases. Combined with the drive component and the transmission component to improve linkage efficiency and avoid pollution and knotting.
Effectively clean the wool on the surface of the yarn, reduce cloth pollution, improve production efficiency, ensure the health of staff, and reduce production costs.
Smart Images

Figure CN223239447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of yarn clearers, in particular to a yarn clearer for an automatic winding machine. Background Art
[0002] The existing automatic winders of various specifications and models do not have a yarn feeding device in the yarn running process. During the yarn feeding process, the static electricity generated by the yarn itself or during the yarn running will absorb the surrounding environment, such as fluff and dust. When weaving, the static electricity will be woven into the fabric together with the yarn, causing different yarns (colors) to form fabric surface structure contamination. As a result, the yarn quality will be seriously deteriorated in terms of yarn uniformity, increased hairiness, and increased neps, seriously affecting the quality of the fabric.
[0003] Post-production quality inspection requires significant manpower and man-hours to manually remove fluff and dust from the fabric surface, reducing production efficiency and increasing costs. Furthermore, the presence of fluff and dust in textile workshops significantly pollutes the air quality and poses a significant risk to workers working in enclosed environments.
[0004] Therefore, it is necessary to invent a yarn clearer of an automatic winder to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a yarn clearer for an automatic winding machine, which heats the surface of the heating drum through a heating tube so that the lint heads shrink after being heated, thereby achieving the cleaning effect of the lint heads. The smoke and harmful gases generated in the process are discharged through the air duct, so as to avoid pollution of the air and environment inside the workshop and protect the health of the construction workers, so as to solve the problem of lint and dust in the prior art, and the lint and dust are woven into the fabric with the same yarn during weaving, resulting in different yarns forming cloth surface structure pollution on the fabric surface. The large amount of yarn lint and dust in the textile workshop causes great pollution to the cleanliness of the air environment and causes great harm to the workers in the sealed environment.
[0006] In order to achieve the above-mentioned object, the utility model provides the following technical solution: a yarn clearer for an automatic winding machine, comprising a device housing, a heating assembly, a driving assembly, and a transmission assembly, wherein both ends of the device housing are provided with through holes, wherein yarn passes through the through holes, and one end of the yarn is connected to the input end of the winding machine;
[0007] The equipment box is connected to an air suction cylinder, and both ends of the air suction cylinder are provided with air ducts, and the other ends of the two air ducts are connected to an external fan;
[0008] The heating component is rotatably connected to the interior of the device housing, and the yarn passes through the inner cavity of the heating component;
[0009] The driving assembly is arranged on the outer side wall of the equipment box, and the driving assembly is engaged and connected with the heating assembly;
[0010] The transmission assembly is rotatably connected to the equipment box, the transmission assembly is in transmission connection with the driving assembly, and the transmission assembly is in contact with the yarn.
[0011] Preferably, the heating assembly includes a heating roller and a heating cylinder, one end of the heating roller is rotatably connected to the inner wall of the equipment case, the yarn passes through the inner cavity of the heating roller, and the heating roller is provided with a first bevel gear that is meshed with the driving assembly; the heating cylinder is connected to the inner wall of the equipment case, and a circular hole is provided in the center of the heating cylinder for the heating roller to pass through, and a plurality of heating blocks are provided on the inner wall of the circular hole, and the other end of the heating roller is rotatably connected to the side wall of the suction cylinder, and the heating roller is connected to the suction cylinder.
[0012] Preferably, the drive assembly includes a support plate, which is connected to the side wall of the equipment box. A drive motor is provided on the support plate. The power output shaft of the drive motor is connected to a rotating rod, and one end of the rotating rod is provided with a second bevel gear meshing with the first bevel gear.
[0013] Preferably, the transmission assembly includes a first rotating roller and a second rotating roller, and the first rotating roller and the second rotating roller are both rotatably connected to the inner wall of the equipment box. The first rotating roller and the second rotating roller are both provided with guide wheels, and both guide wheels are in contact with the yarn.
[0014] Preferably, the first rotating roller is transmission-connected to one end of the second rotating roller, and a groove wheel transmission-connected to the rotating rod is provided on the outer side wall of the second rotating roller.
[0015] Preferably, a controller for monitoring the temperature of the heating cylinder is provided on the inner side wall of the equipment box.
[0016] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0017] 1. The heating drum surface is heated by the heating cylinder, causing the lint to shrink after being heated, thus achieving the cleaning effect of the lint. The smoke and harmful gases generated during the process are discharged through the air duct to avoid pollution of the air and environment inside the workshop and protect the health of the construction workers.
[0018] 2. The transmission connection between the rotating rod and the second rotating roller is realized to realize the linkage to guide the yarn, thereby improving the linkage effect of the equipment, improving the yarn transportation efficiency, and avoiding the yarn from tangling during the transportation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0020] Figure 1 This is a schematic diagram of the three-dimensional cross-sectional structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the transmission assembly structure of the utility model;
[0023] Figure 4 It is a schematic diagram of the overall planar structure of the utility model.
[0024] Description of reference numerals:
[0025] 1. Equipment box; 2. Yarn; 3. Suction cylinder; 4. Heating component; 5. Driving component; 6. Transmission component;
[0026] 31. Air duct;
[0027] 41. Heating roller; 42. Heating cylinder;
[0028] 51. Support plate; 52. Drive motor; 53. Rotating rod;
[0029] 61. First rotating roller; 62. Second rotating roller; 63. Guide wheel. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0031] The utility model provides Figure 1-4 The yarn clearer of an automatic winding machine shown in the figure includes a device housing 1, a heating component 4, a driving component 5 and a transmission component 6. Both ends of the device housing 1 are provided with through holes, through which a yarn 2 passes. One end of the yarn 2 is connected to the input end of the winding machine.
[0032] The equipment box 1 is connected to an air suction cylinder 3, and both ends of the air suction cylinder 3 are provided with air ducts 31, and the other ends of the two air ducts 31 are connected to an external fan; this is conducive to the discharge of internal lint and smoke generated during heating;
[0033] The heating component 4 is rotatably connected to the inside of the device housing 1, and the yarn 2 passes through the inner cavity of the heating component 4; it is convenient to heat and clean the lint during the rotation process, and the rotation heating is conducive to the uniformity of heating and avoids quality problems caused by excessive local heating temperature;
[0034] The driving assembly 5 is arranged on the outer wall of the equipment box 1, and the driving assembly 5 is engaged with the heating assembly 4; the synchronous driving linkage improves the synchronization of the driving of the equipment, reduces the difficulty of personnel operation, and improves production efficiency;
[0035] The transmission assembly 6 is rotatably connected to the equipment box 1, the transmission assembly 6 is transmission-connected to the drive assembly 5, and the transmission assembly 6 is in contact with the yarn 2; it plays a guiding role to avoid problems such as position displacement, knotting and entanglement of the yarn 2 during transportation.
[0036] The heating assembly 4 includes a heating roller 41 and a heating cylinder 42. One end of the heating roller 41 is rotatably connected to the inner wall of the equipment case 1, and the yarn 2 passes through the inner cavity of the heating roller 41. The heating roller 41 is provided with a first bevel gear that is meshed with the drive assembly 5; the heating cylinder 42 is connected to the inner wall of the equipment case 1, and a circular hole is opened in the center of the heating cylinder 42 for the heating roller 41 to pass through. A plurality of heating blocks are provided on the inner wall of the circular hole. The other end of the heating roller 41 is rotatably connected to the side wall of the suction cylinder 3, and the heating roller 41 is connected to the suction cylinder 3; the effect of the connection enables the cleaning of lint and smoke pollutants to be carried out simultaneously through an external fan, without the need for external smoke treatment equipment, thereby improving economic efficiency.
[0037] The driving assembly 5 includes a support plate 51, which is connected to the side wall of the equipment box 1. A driving motor 52 is provided on the support plate 51. The power output shaft of the driving motor 52 is connected to a rotating rod 53. One end of the rotating rod 53 is provided with a second bevel gear that meshes with the first bevel gear; thereby improving the transmission linkage effect.
[0038] The transmission assembly 6 includes a first rotating roller 61 and a second rotating roller 62. The first rotating roller 61 and the second rotating roller 62 are both rotatably connected to the inner wall of the equipment box 1. The first rotating roller 61 and the second rotating roller 62 are both provided with guide wheels 63. The two guide wheels 63 are both in contact with the yarn 2 and play a guiding role.
[0039] The first rotating roller 61 is transmission-connected to one end of the second rotating roller 62 , and a groove wheel transmission-connected to the rotating rod 53 is provided on the outer wall of the second rotating roller 62 ; synchronous linkage between multiple components is achieved, thereby improving the linkage effect of the equipment.
[0040] A controller for monitoring the temperature of the heating tube 42 is provided on the inner wall of the equipment box 1 to avoid problems caused by excessive temperature during heating and ensure the safety of construction.
[0041] This utility works as follows:
[0042] When the yarn 2 enters the equipment box 1, the fan connected to the suction cylinder 3 is started, and the gas in the suction cylinder 3 is absorbed by the fan to the air ducts 31 at both ends. The suction force makes the lint attached to the surface of the yarn 2 be sucked away, so that the surface of the yarn 2 is cleaned;
[0043] However, at this time, there are still some lint heads connected to the surface of the yarn 2, which cannot be absorbed by the fan. When the winder is winding, the yarn 2 is pulled into the heating roller 41. At this time, the heating roller 42 is started, and the surface of the heating roller 41 is heated by the heating roller 42, so that the surface temperature of the heating roller 41 is increased. The driving motor 52 drives the rotating rod 53 to rotate, and drives the heating roller 41 to rotate, so that the heating roller 41 is in a surrounding state to heat the surface of the yarn 2. The rotating rod 53 and the second rotating roller 62 are connected by transmission. When driving the heating roller 41 to rotate, the rotating rod 53 can synchronously drive the two guide wheels 63 to rotate, and realize the function of conveying and guiding the yarn 2.
[0044] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A yarn clearer for an automatic winding machine, characterized in that: The device comprises a device housing (1), a heating component (4), a driving component (5) and a transmission component (6); both ends of the device housing (1) are provided with through holes, a yarn (2) passes through the through holes, and one end of the yarn (2) is connected to the input end of the winding machine; The equipment box (1) is connected to an air suction cylinder (3), and both ends of the air suction cylinder (3) are provided with air ducts (31), and the other ends of the two air ducts (31) are connected to an external fan; The heating component (4) is rotatably connected to the inside of the equipment box (1), and the yarn (2) passes through the inner cavity of the heating component (4); The driving assembly (5) is arranged on the outer side wall of the equipment box (1), and the driving assembly (5) is meshedly connected with the heating assembly (4); The transmission assembly (6) is rotatably connected to the equipment box (1), the transmission assembly (6) is transmission-connected to the drive assembly (5), and the transmission assembly (6) is in contact with the yarn (2).
2. The yarn clearer of the automatic winding machine according to claim 1, characterized in that: The heating assembly (4) includes a heating roller (41) and a heating cylinder (42), one end of the heating roller (41) is rotatably connected to the inner wall of the equipment box (1), the yarn (2) passes through the inner cavity of the heating roller (41), and the heating roller (41) is provided with a first bevel gear meshing with the driving assembly (5); the heating cylinder (42) is connected to the inner wall of the equipment box (1), a circular hole for the heating roller (41) to pass through is opened in the center of the heating cylinder (42), and a plurality of heating blocks are provided on the inner wall of the circular hole, the other end of the heating roller (41) is rotatably connected to the side wall of the suction cylinder (3), and the heating roller (41) is connected to the suction cylinder (3).
3. The yarn clearer of the automatic winding machine according to claim 1, characterized in that: The driving assembly (5) includes a support plate (51), the support plate (51) is connected to the side wall of the equipment box (1), a driving motor (52) is provided on the support plate (51), a power output shaft of the driving motor (52) is connected to a rotating rod (53), and one end of the rotating rod (53) is provided with a second bevel gear meshing with the first bevel gear.
4. The yarn clearer of the automatic winding machine according to claim 1, characterized in that: The transmission assembly (6) comprises a first rotating roller (61) and a second rotating roller (62), wherein the first rotating roller (61) and the second rotating roller (62) are both rotatably connected to the inner wall of the equipment box (1), and the first rotating roller (61) and the second rotating roller (62) are both provided with guide wheels (63), and the two guide wheels (63) are both in contact with the yarn (2).
5. The yarn clearer of the automatic winding machine according to claim 4, characterized in that: The first rotating roller (61) is transmission-connected to one end of the second rotating roller (62), and a groove wheel transmission-connected to the rotating rod (53) is provided on the outer side wall of the second rotating roller (62).
6. The yarn clearer of the automatic winding machine according to claim 2, characterized in that: A controller for monitoring the temperature of the heating cylinder (42) is provided on the inner side wall of the equipment box (1).