Multifunctional vertical penicillin bottle all-in-one machine

Abstract

The utility model relates to the technical field of vertical penicillin bottles and discloses a multifunctional vertical penicillin bottle all-in-one machine which comprises a conveyor, a workbench is arranged at the bottom end of the conveyor, a filling device is arranged at the top end of the conveyor, a rotating disc is arranged at the top end of the workbench, and a conveying rod is arranged at the top end of the rotating disc. A detector, a bottle conveying mechanism and a plug falling mechanism are arranged at the top end of the workbench. The conveyor is responsible for preliminary conveying of penicillin bottles, and the transmission shaft in the conveyor serves as a power source. The positioning pin and the limiting plate are arranged on the surface of the bottle conveying mechanism and used for accurately fixing the positions of the penicillin bottles and ensuring the accuracy of follow-up operation, the bottle conveying mechanism plays a role in bearing and moving the penicillin bottles in the whole process, and clamping pieces and a plurality of alignment blocks on the surface of the bottle conveying mechanism assist stable moving and positioning of the penicillin bottles. The bottom end of the filling device is fixed to the top end of the workbench.

Description

Technical Field

[0001] The utility model relates to the technical field of vertical syringe bottles, in particular to a multifunctional integrated vertical syringe bottle machine. Background Art

[0002] Vertical vials, also known as borosilicate glass or soda-lime glass tube (molded) injection vials, are a common small bottle commonly used to hold pharmaceuticals, biologics, powder injections, and lyophilized solutions. These bottles are characterized by a narrow neck, a uniform thickness below the neck, and a mouth slightly thicker than the neck and slightly thinner than the body. Early penicillin (penicillin) was often contained in these bottles, hence the name "vial." The vertical vial multi-function machine is a specially designed automated device for handling vials. It can complete multiple steps, including cleaning, drying, filling, stoppering, and capping, and is suitable for the pharmaceutical, food, and chemical industries. This equipment typically utilizes PLC control and features intuitive and convenient operation, precise filling volume, variable frequency control, adjustable production speed, automatic counting, and complies with national GMP requirements.

[0003] However, existing all-in-one devices are large in size and require a large space to be placed, which is a problem in environments with limited space. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a vertical syringe bottle multifunctional all-in-one machine.

[0005] The utility model adopts the following technical scheme: a vertical syringe bottle multifunctional all-in-one machine comprises a conveyor, the bottom end of the conveyor is provided with a workbench, the top end of the conveyor is provided with a filler, the top end of the workbench is provided with a rotating disk, the top end of the rotating disk is provided with a conveying rod, the top end of the workbench is provided with a detector, the top end of the workbench is provided with a bottle walking mechanism, the top end of the workbench is provided with a plug dropping mechanism, a pumping mechanism is provided inside the workbench, the bottom end of the workbench is provided with a shell, the top end of the plug dropping mechanism is provided with a plug pressing mechanism, a clamping piece is provided on the surface of the bottle walking mechanism, a positioning pin is provided on the surface of the conveyor, a transmission shaft is provided inside the conveyor, a capping mechanism is provided on the top end of the workbench, a stainless steel protective door is provided at the left end of the shell, the top end of the bottle walking mechanism is provided with an alignment block, the bottom end of the shell is provided with a connecting rod, the bottom end of the connecting rod is provided with a bottom plate, the bottom end of the shell is provided with a roller, the conveyor surface is provided with a limit plate, the right end of the bottle walking mechanism is provided with a collecting box, and the top end of the collecting box is provided with a rotating plate.

[0006] As a further improvement of the above solution, the top of the casing is fixedly connected to the bottom end of the workbench, the top end of the workbench is fixedly connected to the bottom end of the conveyor, the right end of the conveyor contacts the left end of the bottle moving mechanism, and the bottom end of the bottle moving mechanism is fixedly connected to the top end of the workbench.

[0007] Through the above technical solution, the conveyor provides power and path for the movement of vials within the all-in-one machine, ensuring that the vials can flow in an orderly manner from one process to the next, which is the guarantee of the continuity of the entire production process. The positioning pins on its surface help to accurately locate the position of the vials, ensuring that subsequent processes such as liquid injection and testing can be carried out accurately. The internal drive shaft provides power transmission for the operation of the conveyor, making the transportation process stable and reliable.

[0008] As a further improvement of the above solution, the filler is arranged at the rear end of the bottle moving mechanism, the bottom end of the filler is fixedly connected to the top of the workbench, the rotating disk is arranged at the rear end of the conveyor, the bottom end of the rotating disk is transmission-connected to the top of the workbench, the bottom end of the conveying rod is transmission-connected to the inner wall of the rotating disk, and the bottom end of the detector is fixedly connected to the top of the workbench.

[0009] Through the above technical solution, the filler is located at the rear end of the bottle-feeding mechanism and the bottom end is fixed on the top of the workbench. It can accurately inject liquid into the vial when the vial arrives at the designated position to meet the liquid filling needs of the vial. The rotating disk is located at the rear end of the conveyor and is connected to the top of the workbench in a transmission manner. It can turn or divert the vial so that the vial can be processed for the next step according to the predetermined production process path, such as further transportation or operation through a conveying rod, thereby improving space utilization. Within the limited workbench space, the rotation of the rotating disk can realize the layout of different processes in different directions, thereby optimizing the overall structural layout of the all-in-one machine. The detector is fixed on the top of the workbench and can detect the passing vials, such as whether the vial is damaged, whether the liquid filling amount is qualified, etc., so as to timely screen out unqualified products and improve the overall quality of the product.

[0010] As a further improvement of the above scheme, the plug-dropping mechanism is arranged at the top of the bottle-moving mechanism, the bottom end of the plug-dropping mechanism is fixedly connected to the bottom end of the workbench, the bottom end of the plug-pressing mechanism is transmission-connected to the top of the plug-dropping mechanism, a plurality of the clamping parts are provided, and the ends of the plurality of the clamping parts close to each other are transmission-connected to the surface of the bottle-moving mechanism, and the top end of the workbench is fixedly connected to the top of the pumping mechanism.

[0011] Through the above technical solution, the clamping parts, positioning pins and internal transmission shafts on the surface of the bottle-moving mechanism work together to accurately control the moving speed, direction and position of the syringe bottle, ensuring that each syringe bottle can proceed through each process in sequence according to the set process. The plug-dropping mechanism is located at the top of the bottle-moving mechanism and the bottom end is fixedly connected to the bottom end of the workbench. The plug-pressing mechanism at the top provides power to perform puncture operations on the syringe bottle, for example, when processes such as extracting liquid or injecting special substances are required. The pumping mechanism is located inside the workbench and provides power for components that require liquid transmission, such as the filler, to ensure that the liquid can be stably and accurately transmitted to the syringe bottle.

[0012] As a further improvement of the above scheme, the transmission shaft is connected inside the bottle moving mechanism, the bottom end of the capping mechanism is fixedly connected to the top of the workbench, the right end of the stainless steel protective door is hinged to the left end of the casing, and there are several alignment blocks, and the ends of several alignment blocks away from each other are fixedly connected to the ends of several clips away from each other.

[0013] Through the above technical solution, the rotating shaft is connected inside the bottle-moving mechanism, which stably transmits power to various components of the bottle-moving mechanism, ensuring the normal operation of the bottle-moving mechanism, thereby ensuring the continuity of the entire production process. The right end of the stainless steel protective door is hinged to the left end of the casing, which can not only effectively prevent external factors from affecting internal components, but also facilitate operators to open it for equipment debugging, maintenance and overhaul. Multiple alignment blocks and clamping parts cooperate with each other to further accurately position the syringe bottle, providing more precise positioning for subsequent puncture, injection and other operations, thereby improving the success rate of operations and product quality.

[0014] As a further improvement of the above scheme, four connecting rods are provided, and the top ends of the four connecting rods are fixedly connected to the bottom end of the casing; four base plates are provided, and the top ends of the four base plates are fixedly connected to the bottom ends of the four connecting rods; four rollers are provided, and the top ends of the four rollers are fixedly connected to the bottom end of the casing; the collecting box is provided at the right end of the bottle moving mechanism, and the bottom end of the collecting box is fixedly connected to the top end of the workbench; and the bottom end of the rotating plate is transmission-connected to the inner wall of the collecting box.

[0015] Through the above technical solution, the top ends of the four connecting rods are fixedly connected to the bottom end of the casing, firmly supporting the casing on the bottom plate, ensuring the stability of the casing during the operation of the equipment, reducing vibration and shaking, and the four bottom plates provide bottom support for the entire all-in-one machine, dispersing the weight of the equipment, ensuring the stability of the equipment on the placement plane, and preventing safety accidents such as tipping over during operation of the equipment. The top ends of the four rollers are fixedly connected to the bottom end of the casing, which facilitates the movement and position adjustment of the all-in-one machine in the production workshop, improves the flexibility of the equipment, and facilitates the layout adjustment and maintenance operations of the equipment. The collection box is located at the right end of the bottle-moving mechanism and the bottom end is fixedly connected to the top end of the workbench. It can be used to collect finished syringes in the production process or waste syringes screened out in the inspection process, which is convenient for the classification and management of products. The bottom end of the rotating plate is connected to the inner wall of the collection box for transmission, which may be used to facilitate the introduction of syringes into the collection box, or to perform certain sorting operations on the syringes during the collection process to improve the collection efficiency.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model is configured to integrate multiple functions such as liquid injection, detection, plug dropping, plug pressing, and capping, thereby reducing the number of equipment on the production line, saving production space, and lowering equipment procurement and maintenance costs. The various mechanisms work closely together, and the vials complete multiple operations in sequence during the conveying process without the need for transfer and repositioning between different devices, thereby greatly shortening the production cycle and improving production efficiency.

[0018] Precision positioning devices such as locating pins, limit plates, and other inspection mechanisms ensure the accuracy and stability of vials throughout each operation, reducing errors caused by human factors and equipment conversion, thereby improving product quality. A stainless steel protective door on the casing facilitates internal inspection and maintenance. The rollers, connecting rods, and baseplate on the bottom of the device facilitate movement and adjustment, providing excellent operational flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the left end structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the bottom structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the pumping mechanism structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the front-end structure of the utility model;

[0024] Figure 6 It is a schematic diagram of the top structure of the utility model.

[0025] Description of main symbols:

[0026] 1. Conveyor; 2. Filler; 3. Rotating disk; 4. Conveying rod; 5. Detector; 6. Bottle moving mechanism; 7. Plug dropping mechanism; 8. Pumping mechanism; 9. Casing; 10. Plug pressing mechanism; 11. Connector; 12. Positioning pin; 13. Transmission shaft; 14. Capping mechanism; 15. Stainless steel protective door; 16. Alignment block; 17. Connecting rod; 18. Bottom plate; 19. Roller; 20. Limiting plate; 21. Collecting box; 22. Rotating plate; 23. Workbench. DETAILED DESCRIPTION

[0027] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0028] Example:

[0029] Please combine Figure 1-6 The embodiment of the present invention is a vertical multifunctional all-in-one machine for syringe bottles, comprising a conveyor 1, a workbench 23 is provided at the bottom of the conveyor 1, a filler 2 is provided at the top of the conveyor 1, a rotating disk 3 is provided at the top of the workbench 23, a conveying rod 4 is provided at the top of the rotating disk 3, a detector 5 is provided at the top of the workbench 23, a bottle moving mechanism 6 is provided at the top of the workbench 23, a plug dropping mechanism 7 is provided at the top of the workbench 23, a pumping mechanism 8 is provided inside the workbench 23, a housing 9 is provided at the bottom of the workbench 23, a plug pressing mechanism is provided at the top of the plug dropping mechanism 7, and a bottle moving mechanism 6 is provided with a clamping part 11 on the surface, a positioning pin 12 is provided on the surface of the conveyor 1, a transmission shaft 13 is provided inside the conveyor 1, a capping mechanism 14 is provided on the top of the workbench 23, a stainless steel protective door 15 is provided at the left end of the casing 9, an alignment block 16 is provided at the top of the bottle walking mechanism 6, a connecting rod 17 is provided at the bottom end of the casing 9, a bottom plate 18 is provided at the bottom end of the connecting rod 17, a roller 19 is provided at the bottom end of the casing 9, a limiting plate 20 is provided on the surface of the conveyor 1, a collecting box 21 is provided at the right end of the bottle walking mechanism 6, and a rotating plate 22 is provided at the top of the collecting box 21.

[0030] The top of the casing 9 is fixedly connected to the bottom of the workbench 23 , the top of the workbench 23 is fixedly connected to the bottom of the conveyor 1 , the right end of the conveyor 1 contacts the left end of the bottle moving mechanism 6 , and the bottom end of the bottle moving mechanism 6 is fixedly connected to the top of the workbench 23 .

[0031] The filler 2 is arranged at the rear end of the bottle moving mechanism 6, and the bottom end of the filler 2 is fixedly connected to the top of the workbench 23. The rotating disk 3 is arranged at the rear end of the conveyor 1, and the bottom end of the rotating disk 3 is transmission-connected to the top of the workbench 23. The bottom end of the conveying rod 4 is transmission-connected to the inner wall of the rotating disk 3, and the bottom end of the detector 5 is fixedly connected to the top of the workbench 23.

[0032] The plug-dropping mechanism 7 is arranged at the top of the bottle-moving mechanism 6, the bottom end of the plug-dropping mechanism 7 is fixedly connected to the bottom end of the workbench 23, the bottom end of the plug-pressing mechanism is transmission-connected to the top of the plug-dropping mechanism 7, a plurality of clips 11 are provided, and the ends of the plurality of clips 11 close to each other are transmission-connected to the surface of the bottle-moving mechanism 6, and the top end of the workbench 23 is fixedly connected to the top of the pumping mechanism 8.

[0033] There are several positioning pins 12, and the ends of the positioning pins 12 close to each other are fixedly connected to the surface of the bottle moving mechanism 6. There are several limiting plates 20, and the ends of the limiting plates 20 close to each other are threadedly connected to the surface of the bottle moving mechanism 6 through several screws.

[0034] The transmission shaft 13 is connected to the inside of the bottle moving mechanism 6, the bottom end of the capping mechanism 14 is fixedly connected to the top of the workbench 23, the right end of the stainless steel door is hinged to the left end of the casing 9, and several alignment blocks 16 are provided. The ends of the several alignment blocks 16 that are away from each other are fixedly connected to the ends of the several clips 11 that are away from each other.

[0035] Four connecting rods 17 are provided, and the top ends of the four connecting rods 17 are fixedly connected to the bottom end of the casing 9. Four bottom plates 18 are provided, and the top ends of the four bottom plates 18 are fixedly connected to the bottom ends of the four connecting rods 17. Four rollers 19 are provided, and the top ends of the four rollers 19 are fixedly connected to the bottom end of the casing 9. A collecting box 21 is provided at the right end of the bottle moving mechanism 6, and the bottom end of the collecting box 21 is fixedly connected to the top end of the workbench 23, and the bottom end of the rotating plate 22 is transmission connected to the inner wall of the collecting box 21.

[0036] The operating principle of a vertical multifunctional all-in-one machine for vials in the embodiment of the present application is as follows: a conveyor 1 is responsible for the initial transport of vials, with its internal drive shaft 13 serving as the power source. Positioning pins 12 and limit plates 20 are located on the surface of the bottle-moving mechanism 6, precisely securing the position of the vials and ensuring the accuracy of subsequent operations. The bottle-moving mechanism 6 receives and moves the vials throughout the entire process, with its surface clips 11 and alignment blocks 16 assisting in the stable movement and positioning of the vials. A filler 2 is located at the rear end of the bottle-moving mechanism 6, with its bottom end fixed to the top of a workbench 23. Once the vials are transported to the appropriate position, the filler 2 fills the vials. A detector 5, with its bottom end fixed to the top of the workbench 23, inspects the vials after they have been filled, for example, to check for the correct amount of liquid and the presence of foreign matter. A stopper mechanism 7 is located at the top of the bottle-moving mechanism 6, with its bottom end fixed to the bottom of the workbench 23. A stopper mechanism is in driving connection with the top of the stopper mechanism 7. When the vial reaches below the stopper-dropping mechanism 7, it drops the stopper, which is then sealed by the stopper-pressing mechanism. The bottom end of the capping mechanism 14 is fixed to the top of the workbench 23. After the vial is dropped and pressed, the capping mechanism 14 caps the vial to ensure a good seal. A collection box 21, located at the right end of the bottle-moving mechanism 6, is used to collect the vials after a series of operations. The bottom end of the collection box 21 is fixed to the top of the workbench 23. The rotating plate 22 at the top facilitates the entry and arrangement of the vials into the collection box 21. The conveying rod 4 at the top of the rotating disk 3 and the transmission connection between the rotating disk 3 and the top of the workbench 23 may be used to assist in the transfer or positioning of the vials during certain operations. Simultaneously, the pumping mechanism 8 within the workbench 23 provides power or pressure support for operations such as injection.

[0037] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A vertical vial multifunctional all-in-one machine, characterized in that: The invention comprises a conveyor (1), wherein a workbench (23) is provided at the bottom end of the conveyor (1), a filler (2) is provided at the top end of the conveyor (1), a rotating disk (3) is provided at the top end of the workbench (23), a conveying rod (4) is provided at the top end of the rotating disk (3), a detector (5) is provided at the top end of the workbench (23), a bottle moving mechanism (6) is provided at the top end of the workbench (23), a plug dropping mechanism (7) is provided at the top end of the workbench (23), a pumping mechanism (8) is provided inside the workbench (23), a housing (9) is provided at the bottom end of the workbench (23), a plug pressing mechanism is provided at the top end of the plug dropping mechanism (7), and a clamping member (11) is provided on the surface of the bottle moving mechanism (6). ), the surface of the conveyor (1) is provided with a positioning pin (12), the interior of the conveyor (1) is provided with a transmission shaft (13), the top of the workbench (23) is provided with a capping mechanism (14), the left end of the housing (9) is provided with a stainless steel protective door (15), the top of the bottle moving mechanism (6) is provided with an alignment block (16), the bottom end of the housing (9) is provided with a connecting rod (17), the bottom end of the connecting rod (17) is provided with a bottom plate (18), the bottom end of the housing (9) is provided with a roller (19), the surface of the conveyor (1) is provided with a limiting plate (20), the right end of the bottle moving mechanism (6) is provided with a collecting box (21), and the top of the collecting box (21) is provided with a rotating plate (22).

2. The vertical vial multifunctional all-in-one machine according to claim 1, characterized in that: The top of the housing (9) is fixedly connected to the bottom of the workbench (23), the top of the workbench (23) is fixedly connected to the bottom of the conveyor (1), the right end of the conveyor (1) contacts the left end of the bottle moving mechanism (6), and the bottom end of the bottle moving mechanism (6) is fixedly connected to the top of the workbench (23).

3. The vertical vial multifunctional all-in-one machine according to claim 1, characterized in that: The filler (2) is arranged at the rear end of the bottle moving mechanism (6), the bottom end of the filler (2) is fixedly connected to the top end of the workbench (23), the rotary disk (3) is provided with the rear end of the conveyor (1), the bottom end of the rotary disk (3) is transmission-connected to the top end of the workbench (23), the bottom end of the transmission rod (4) is transmission-connected to the inner wall of the rotary disk (3), and the bottom end of the detector (5) is fixedly connected to the top end of the workbench (23).

4. The vertical vial multifunctional all-in-one machine according to claim 1, characterized in that: The plug-dropping mechanism (7) is arranged at the top of the bottle-moving mechanism (6), the bottom of the plug-dropping mechanism (7) is fixedly connected to the bottom of the workbench (23), the bottom of the plug-pressing mechanism is transmission-connected to the top of the plug-dropping mechanism (7), a plurality of the clamping members (11) are provided, and the ends of the plurality of the clamping members (11) close to each other are transmission-connected to the surface of the bottle-moving mechanism (6), and the top of the interior of the workbench (23) is fixedly connected to the top of the pumping mechanism (8).

5. The vertical vial multifunctional all-in-one machine according to claim 1, characterized in that: A plurality of positioning pins (12) are provided, and one end of the plurality of positioning pins (12) close to each other is fixedly connected to the surface of the bottle moving mechanism (6). A plurality of limiting plates (20) are provided, and one end of the plurality of limiting plates (20) close to each other is threadedly connected to the surface of the bottle moving mechanism (6) through a plurality of screws.

6. The vertical vial multifunctional all-in-one machine according to claim 1, characterized in that: The transmission shaft (13) is transmission-connected inside the bottle-moving mechanism (6), the bottom end of the capping mechanism (14) is fixedly connected to the top end of the workbench (23), the right end of the stainless steel protective door is hinged to the left end of the casing (9), and a plurality of alignment blocks (16) are provided, and ends of the plurality of alignment blocks (16) that are away from each other are fixedly connected to ends of the plurality of clamping members (11) that are away from each other.

7. The vertical vial multifunctional all-in-one machine according to claim 1, characterized in that: Four connecting rods (17) are provided, and the top ends of the four connecting rods (17) are fixedly connected to the bottom end of the housing (9). Four bottom plates (18) are provided, and the top ends of the four bottom plates (18) are fixedly connected to the bottom ends of the four connecting rods (17). Four rollers (19) are provided, and the top ends of the four rollers (19) are fixedly connected to the bottom end of the housing (9). The collecting box (21) is provided at the right end of the bottle moving mechanism (6), and the bottom end of the collecting box (21) is fixedly connected to the top end of the workbench (23). The bottom end of the rotating plate (22) is transmission-connected to the inner wall of the collecting box (21).

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