Efficient ion exchange column

By dividing the ion exchange column into two cavitys and spiral the working fluid, the problems of low resin utilization and large volume are solved, and efficient resin utilization and compact structure are achieved.

CN223239841UActive Publication Date: 2025-08-19SCI RES TRAINING CENT FOR CHINESE ASTRONAUTS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422385538.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-19
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

Under orbital space conditions, the utilization rate of ion exchange resin is low and the ion exchange column is large in size, making it difficult to meet the needs of manned space missions.

Method used

The exchange column housing is divided into the first cavity and the second cavity design. The exchange column is divided into two parts through the support rod and spiral blades, increasing the effective length, and allowing the working fluid to flow in a spiral curve in the exchange column, combining the filter assembly and the compression spring to improve the resin utilization rate.

Benefits of technology

It improves the utilization rate of ion exchange resin, reduces the volume of ion exchange columns, meets the needs of compact structures for manned space missions, and improves the purification effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223239841U_ABST
    Figure CN223239841U_ABST
Patent Text Reader

Abstract

A high efficiency ion exchange column comprises: an exchange column housing; a support bar; the first spiral blade is spirally fixed to the supporting rod, and the outer side edge of the first spiral blade is in sealed connection with a shell of the exchange column shell; the second spiral blade and the first spiral blade are arranged at an interval, and the outer side edge of the second spiral blade is in sealed connection with the exchange column shell; the internal space of the shell of the exchange column shell is divided into a first cavity and a second cavity by the first spiral blade and the second spiral blade, and the first cavity and the second cavity are communicated at the bottom of the shell of the exchange column shell; the end cover is arranged at the top of the exchange column shell; the first pipeline connector, the second pipeline connector, the first cavity and the second cavity are used for being filled with resin materials. According to the utility model, the exchange column shell is divided into the first cavity and the second cavity, so that the effective length of the exchange column is multiplied, and meanwhile, a working medium flows in the exchange column in a spiral curve manner due to the use of the spiral blade, so that the utilization rate of resin in the exchange column is favorably improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of water treatment ion exchange equipment, in particular to an ion exchange column. Background Art

[0002] In fields such as water treatment, ion exchange columns are a commonly used water purification device. When manned space crews remain in orbit for long periods of time, wastewater such as urine and condensate needs to be regenerated and treated, which also requires the use of ion exchange columns. Unlike ground-based use, ion exchange resins are difficult to regenerate and reuse in orbit. Once the ion exchange resin breaks through, the ion exchange column becomes discarded. The high cost of manned space launch products requires high ion exchange resin utilization. However, wastewater such as urine and condensate contains a large amount of weak acids, which have a slow exchange rate and can easily lead to resin degradation. Furthermore, due to the limited space dimensions in orbit, the height-to-diameter ratio of the ion exchange column should not be too large. All of these factors hinder the improvement of ion exchange resin utilization.

[0003] Therefore, how to improve the utilization rate of ion exchange resin while reducing the volume of ion exchange column is an urgent problem to be solved in the field of water treatment. Utility Model Content

[0004] The purpose of the utility model is to solve the problem of how to reduce the volume of the ion exchange column while improving the utilization rate of the ion exchange resin.

[0005] The purpose of this utility model is to adopt the following technical solutions to achieve:

[0006] A high-efficiency ion exchange column, comprising:

[0007] Exchange column housing 102;

[0008] A support rod 103 is provided at the axis of the exchange column housing 102;

[0009] A first spiral blade 101 is spirally fixed to the support rod 103, and the outer edge of the first spiral blade 101 is sealed to the exchange column shell 102;

[0010] A second spiral blade 104 is spirally fixed to the support rod 103 and spaced apart from the first spiral blade 101 , and an outer edge of the second spiral blade 104 is sealed to the exchange column housing 102 ;

[0011] The first spiral blade 101 and the second spiral blade 104 divide the internal space of the exchange column housing 102 into a first cavity 8 and a second cavity 9, and the first cavity 8 and the second cavity 9 are connected at the bottom of the exchange column housing 102;

[0012] An end cover 5 is provided on the top of the exchange column housing 1;

[0013] A first pipeline interface is provided through the end cover 5 and communicates with the first cavity 8;

[0014] A second pipeline interface is provided through the end cover 5 and communicates with the second cavity 9;

[0015] The first cavity 8 and the second cavity 9 are used to be filled with resin material.

[0016] Furthermore, the high-efficiency ion exchange column further includes:

[0017] The filter assembly 2 is arranged on the upper part of the first cavity 8 and the second cavity 9.

[0018] Furthermore, a compression spring 3 is provided between the filter assembly 2 and the end cover 5 .

[0019] Furthermore, the exchange column shell 102 is integrally formed by 3D printing.

[0020] Furthermore, the first pipeline interface is connected to an inlet quick-connect connector 6.

[0021] Furthermore, the second pipeline interface is connected to an outlet quick-connect connector 7.

[0022] Furthermore, the filter assembly 2 includes: a filter membrane support 201 and a filter membrane 202 covering the filter membrane support 201 .

[0023] Furthermore, a filter membrane pressing plate 203 is provided on the filter membrane support 201 .

[0024] Furthermore, the filter membrane support 201 is provided with an annular protrusion.

[0025] Furthermore, the end cover 5 is provided with an annular groove for accommodating the compression spring 3 .

[0026] Compared with the prior art, the beneficial effects of the present invention are:

[0027] The utility model provides a high-efficiency ion exchange column, which comprises: an exchange column shell, wherein the exchange column shell comprises an exchange column shell shell; a support rod, wherein the support rod is arranged in the exchange column shell shell; a first spiral blade, wherein the first spiral blade is connected to the support rod and the exchange column shell shell; a second spiral blade, wherein the second spiral blade is connected to the support rod and the exchange column shell shell; the first spiral blade and the second spiral blade divide the exchange column shell into a first cavity and a second cavity; and an end cover, wherein the end cover is arranged on the top of the exchange column shell.

[0028] The utility model divides the ion exchange column into two halves by the support rod, which multiplies the effective length of the ion exchange column and helps to improve the utilization rate of the deceleration value. Secondly, the working medium flows in a spiral curve in the ion exchange column, further increasing the effectiveness of the exchange column and improving the utilization rate of the resin in the exchange column.

[0029] The technical solution provided by the utility model makes the ion exchange column structure compact by setting the exchange column shell as the first cavity and the second cavity, thereby meeting the requirements of manned space missions for compact structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a cross-sectional view of the ion exchange column of the utility model;

[0031] Figure 2 It is a cross-sectional view of the exchange column shell of the utility model;

[0032] Figure 3 It is a cross-sectional view of the filter assembly of the present utility model;

[0033] Among them, 1-exchange column housing; 2-filter assembly; 3-compression spring; 4-sealing gasket; 5-end cover; 6-inlet quick connector; 7-outlet quick connector; 8-first cavity; 9-second cavity;

[0034] 101 - first spiral blade; 102 - exchange column housing; 103 - support rod; 104 - second spiral blade; 201 - filter membrane support; 202 - filter membrane; 203 - filter membrane pressing plate. DETAILED DESCRIPTION

[0035] In order to better understand the present invention, the contents of the present invention are further described below in conjunction with the accompanying drawings.

[0036] like Figure 1 As shown, a high-efficiency ion exchange column comprises:

[0037] Exchange column housing 102;

[0038] A support rod 103 is provided at the axis of the exchange column housing 102;

[0039] A first spiral blade 101 is spirally fixed to a support rod 103, and an outer edge of the first spiral blade 101 is sealed to the exchange column housing 102;

[0040] The second spiral blade 104 is spirally fixed to the support rod 103 and spaced apart from the first spiral blade 101. The outer edge of the second spiral blade 104 is sealed with the exchange column shell 102.

[0041] The first spiral blade 101 and the second spiral blade 104 divide the internal space of the exchange column shell 102 into a first cavity 8 and a second cavity 9, and the first cavity 8 and the second cavity 9 are connected at the bottom of the exchange column shell 102;

[0042] An end cap 5 is provided on the top of the exchange column housing 1;

[0043] A first pipeline interface is provided through the end cover 5 and communicates with the first cavity 8;

[0044] A second pipeline interface is provided through the end cover 5 and communicates with the second cavity 9;

[0045] The first cavity 8 and the second cavity 9 are used to be filled with resin material.

[0046] In the present invention, by dividing the exchange column shell 1 into two cavities, namely the first cavity 8 and the second cavity 9, the effective length of the ion exchange column is multiplied. At the same time, the structure is more compact and the aspect ratio is low, which improves the utilization rate of the resin in the exchange column and meets the requirements of manned space missions for compact structure.

[0047] The design of the first spiral blade 101 and the second spiral blade 102 enables the working medium to flow in a spiral curve in the exchange column, further increasing the effective length of the exchange column and further improving the utilization rate of the resin in the ion exchange column.

[0048] The end cover 5 is arranged on the top of the exchange column shell 1.

[0049] In water treatment, the end cap 5 can prevent pollutants such as dust, microorganisms and other impurities from flowing into the column; the end cap 5 is connected to the exchange column housing 1 by screws and sealed with a sealing gasket 4.

[0050] A high-efficiency ion exchange column, further comprising:

[0051] The filter assembly 2 is arranged on the upper part of the first cavity 8 and the second cavity 9;

[0052] In the present invention, the filter assembly 2 is provided at the upper portion of the cavity to prevent the resin and debris in the first cavity 8 and the second cavity 9 from flowing out.

[0053] A compression spring 3 is provided between the filter assembly 2 and the end cover 5. After the exchange column housing 1 is printed out by 3D one-piece molding, the support rod 103 is installed to obtain the first cavity 8 and the second cavity 9. Subsequently, the first cavity 8 and the second cavity 9 are filled with resin material, the filter assembly 2 is installed, and then the compression spring 3 and the end cover 5 are installed. After filling, the compression spring 3 has a certain compression force. The compressed spring can generate elastic force. When manned spacecraft is in orbit, the elastic force can absorb the energy generated by impact or vibration and reduce damage to other components. Secondly, the elastic force can also be used to maintain the position of mechanical components and provide restoring force when the components are subjected to external forces.

[0054] The end cover 5 is provided with a first pipeline interface corresponding to the first cavity 8, and the inlet quick connector 6 is connected to the exchange column housing 1 through the first pipeline interface. The inlet quick connector 6 is inserted into the first pipeline interface of the end cover 5 and fixed by screws.

[0055] The inlet quick-connect connector 6 is connected to the input pipeline of the external working fluid, and the outlet quick-connect connector 7 is connected to the output pipeline of the external working fluid. The inlet quick-connect connector 6 and the outlet quick-connect connector 7 are installed on the same side of the product.

[0056] The end cover 5 is provided with a second pipeline interface corresponding to the second cavity 9, and the outlet quick connector 7 is connected to the exchange column housing 1 through the second pipeline interface. The outlet quick connector 7 is inserted into the second pipeline interface of the end cover 5 and fixed by screws.

[0057] like Figure 2 As shown, the first cavity 8 is connected to the second cavity 9 at the side away from the end cover 5.

[0058] The working fluid flows from the inlet quick-connector 6 through the first spiral blade 101 within the first cavity 8, reaches the bottom of the first cavity 8, flows into the second cavity 9 at the connection point between the first cavity 8 and the second cavity 9, and then flows out of the outlet quick-connector 7 along the second spiral blade 102. The long flow distance of the working fluid provides ample time for the ionic contaminants in the working fluid to undergo an exchange reaction with the resin, thereby improving the utilization rate of the ion exchange resin.

[0059] An annular groove for accommodating the compression spring 3 is provided on the end cover 5 .

[0060] The annular groove evenly distributes the pressure of the compression spring 3 on the filter membrane 202, ensuring the consistency of the filtering effect.

[0061] like Figure 3 As shown, the filter assembly 2 includes:

[0062] A filter membrane support 201 , a filter membrane pressing plate 203 arranged on the filter membrane support 201 , and a filter membrane 202 covering the filter membrane pressing plate 203 .

[0063] The filter assembly 2 improves the filtering effect through the coordinated use of the filter membrane bracket 201 and the filter membrane pressure plate 203. At the same time, the filter membrane bracket 201 provides stable support for the filter membrane 202, ensuring stability and consistency during the filtration process. The annular protrusion on the filter membrane bracket 201 can prevent the spring from deflecting.

[0064] In one possible implementation of the present invention, the working fluid enters the first cavity 8 through the inlet quick-connect fitting 6, flows through the resin in the first cavity 8 via the first spiral blade 101, and purifies the working fluid. After reaching the bottom of the first cavity 8, the working fluid flows into the second cavity 9 at the connection point between the first cavity 8 and the second cavity 9. An electric pump provides pressure to the working fluid, causing it to flow from bottom to top along the second spiral blade 104 at the bottom of the second cavity 9. The working fluid is further purified by the resin in the second cavity 9, and the purified working fluid flows out through the outlet quick-connect fitting 7. This multiplies the effective length of the ion exchange column, helping to improve the utilization rate of the mitigation value.

Claims

1. A high-efficiency ion exchange column, characterized in that: include: Exchange column housing shell (102); A support rod (103) is arranged at the axis of the exchange column housing (102); A first spiral blade (101) is spirally fixed to the support rod (103), and the outer edge of the first spiral blade (101) is sealed and connected to the shell of the exchange column (102); a second spiral blade (104) which is spirally fixed to the support rod (103) and spaced apart from the first spiral blade (101); an outer edge of the second spiral blade (104) is sealedly connected to the exchange column housing (102); The first spiral blade (101) and the second spiral blade (104) divide the internal space of the exchange column housing (102) into a first cavity (8) and a second cavity (9), and the first cavity (8) and the second cavity (9) are connected at the bottom of the exchange column housing (102); an end cover (5) disposed on the top of the exchange column housing (1); A first pipeline interface is provided through the end cover (5) and communicates with the first cavity (8); A second pipeline interface is provided through the end cover (5) and communicates with the second cavity (9); The first cavity (8) and the second cavity (9) are used to be filled with resin material.

2. A high-efficiency ion exchange column according to claim 1, characterized in that: It also includes a filter assembly (2) arranged on the upper part of the first cavity (8) and the second cavity (9).

3. A high-efficiency ion exchange column according to claim 2, characterized in that: A compression spring (3) is provided between the filter assembly (2) and the end cover (5).

4. A high-efficiency ion exchange column according to claim 1, characterized in that: The exchange column housing (102) is integrally formed by 3D printing.

5. A high-efficiency ion exchange column according to claim 1, characterized in that: The first pipeline interface is connected to an inlet quick-connect connector (6).

6. A high-efficiency ion exchange column according to claim 1, characterized in that: The second pipeline interface is connected to an outlet quick-connect connector (7).

7. A high-efficiency ion exchange column according to claim 2, characterized in that: The filter screen assembly (2) comprises: a filter membrane support (201) and a filter membrane (202) covering the filter membrane support (201).

8. A high-efficiency ion exchange column according to claim 7, characterized in that: The filter membrane support (201) is further provided with a filter membrane pressing plate (203).

9. A high-efficiency ion exchange column according to claim 8, characterized in that: The filter membrane support (201) is provided with an annular protrusion.

10. The high-efficiency ion exchange column according to claim 3, characterized in that: The end cover (5) is provided with an annular groove for accommodating the compression spring (3).