Material quenching lifting mechanism of vertical vacuum oil quenching furnace

By using the sprocket chain system and guide rail driven by a reducer motor in the vertical vacuum oil quenching furnace, the problems of inaccurate lifting and poor synchronization are solved, and the smooth lifting and safety improvement of the material tray are achieved.

CN223240126UActive Publication Date: 2025-08-19SHAOXING ADVANCED MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422584552.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-19
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The lifting and positioning of the materials in the vertical vacuum oil quenching furnace is inaccurate, the synchronization is poor, the wire rope is prone to wear and break, and there is a risk of material falling.

Method used

The lifting components driven by a reducer motor include a sprocket chain system on the drive shaft and the rotating shaft, combined with the steering gear box and guide rail guidance, ensure the smooth lifting of the material plate and increase synchronization and safety.

Benefits of technology

The material tray runs smoothly, and the synchronous lifting is not easy to deflect, which improves safety, extends service life, and avoids material drop.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material quenching lifting mechanism of a vertical vacuum oil quenching furnace, which comprises a gear motor and a charging tray, the gear motor is in driving connection with two groups of lifting components, the two groups of lifting components are respectively positioned on the left side and the right side of the charging tray, each lifting component comprises a driving shaft and a rotating shaft which are arranged up and down, and two driving chain wheels are mounted on each driving shaft; two driven chain wheels vertically opposite to the two driving chain wheels are installed on the rotating shaft, a chain is connected between the driving chain wheels and the driven chain wheels which are oppositely arranged, supporting lugs are arranged on the periphery of the charging tray, and the chain is connected with the supporting lugs. The material tray lifting device can drive the material tray to lift stably, and the problem of deflection is not prone to occurring.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment equipment, and more specifically to a material quenching lifting mechanism of a vertical vacuum oil quenching furnace. Background Art

[0002] Currently, vertical vacuum oil quenching furnaces use a winch mechanism to lift and lower materials. This mechanism has several drawbacks: the material support tray has only two lugs, and the wire rope pulls these lugs to lift and lower the material. This two-point drive leads to poor synchronization between the two sides; the winch wire rope is elastic, resulting in imprecise positioning of the material; and the winch wire rope's guide pulley, subject to long-term wear and tear, is prone to breakage and damage, posing a risk of material falling. Utility Model Content

[0003] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide a material quenching lifting mechanism for a vertical vacuum oil quenching furnace.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The utility model discloses a vertical vacuum oil quenching furnace material quenching lifting mechanism, comprising a reduction motor and a material tray, wherein the reduction motor is driven and connected with two sets of lifting components, and the two sets of lifting components are respectively located on the left and right sides of the material tray, and the lifting components comprise a driving shaft and a rotating shaft arranged up and down, two driving sprockets are mounted on the driving shaft, and two driven sprockets which are opposite to the two driving sprockets are mounted on the rotating shaft, a chain is connected between the oppositely arranged driving sprockets and the driven sprockets, and a supporting ear is arranged on the outer periphery of the material tray, and the chain is connected to the supporting ear.

[0006] Furthermore, it also includes a steering gearbox, the reduction motor is driven and connected to the drive shaft through the steering gearbox, the output end of the reduction motor is driven and connected to the input end of the steering gearbox through a coupling, and the output end of the steering gearbox is driven and connected to the drive shaft through a coupling.

[0007] Furthermore, a fixing seat is provided at the lower portion of the steering gear box.

[0008] Furthermore, it also includes two vertically arranged guide rails, which are located between the two chains of the lifting assembly. A mounting block is provided on the side of the guide rail away from the material tray, a mounting plate is installed on the side of the material tray, a roller seat is connected to the outer side of the mounting plate, a roller is rotatably provided on the roller seat, and the roller is set in the guide rail.

[0009] Furthermore, a connecting block is provided on the supporting ear, and the chain is connected to the supporting ear through the connecting block.

[0010] Furthermore, it also includes a mounting seat 1, on which a seat bearing 1 is installed, and the drive shaft is rotatably arranged in the seat bearing 1.

[0011] Furthermore, it also includes a second mounting seat, on which a second bearing seat is installed, and the rotating shaft is rotatably arranged in the second bearing seat.

[0012] The beneficial effects of the utility model are: the material tray runs smoothly, and the two sides are lifted and lowered synchronously without deflection; the safety of use is improved, the risk of the material tray falling is avoided, and the service life is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural diagram of a material quenching lifting mechanism for a vertical vacuum oil quenching furnace in this embodiment;

[0014] Figure 2 This is a partial structural diagram of the material quenching lifting mechanism of the vertical vacuum oil quenching furnace in this embodiment;

[0015] Figure 3 A structural diagram of the material tray in this embodiment

[0016] Figure numerals: 1. reduction motor; 2. motor seat; 3. steering gearbox; 4. fixed seat; 5. coupling; 6. drive shaft; 7. bearing seat 1; 8. mounting seat 1; 9. driving sprocket; 10. rotating shaft; 11. driven sprocket; 12. bearing seat 2; 13. mounting seat 2; 14. chain; 15. mounting block; 16. guide rail; 17. tray; 18. support ear; 19. connecting block; 20. mounting plate; 21. roller seat; 22. roller. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] As attached Figure 1 -Attached Figure 3 As shown, a vertical vacuum oil quenching furnace material quenching lifting mechanism includes a reduction motor 1, a steering gearbox 3, and a material tray 17. The reduction motor 1 is fixedly mounted via a motor base 2. A set of lifting assemblies is provided on each side of the material tray 17, and the two sets of lifting assemblies can drive the material tray 17 up and down. The reduction motor 1 drives the two sets of lifting assemblies through two steering gearboxes 3, which are fixedly mounted via a fixed base 4. The reduction motor 1 is connected to the input end of the steering gearbox 3 via a coupling 5. The motor base 2 and the fixed base 4 are welded to the outer shell of the vertical vacuum furnace.

[0019] The lifting assembly includes a drive shaft 6 and a rotating shaft 10, which are arranged vertically. The output end of the steering gearbox 3 is connected to the drive shaft 6 through a fixed seat 4. A bearing 7 is mounted on a mounting seat 8. The end of the drive shaft 6 away from the steering gearbox 3 is rotatably mounted in the bearing 7. At least two bearings 12 are provided. The rotating shaft 10 is rotatably mounted in the bearings 12. The bearings 12 are fixedly mounted via a mounting seat 13. Two driving sprockets 9 are mounted on the drive shaft 6, and two driven sprockets 11 are mounted on the rotating shaft 10. The driving sprockets 9 and the driven sprockets 11 are arranged vertically opposite each other. A chain 14 is connected between the corresponding driving sprockets 9 and the driven sprockets 11. Four support ears 18 are provided on the outer periphery of the material tray 17, two on each side and arranged symmetrically. The chain 14 is connected to the support ears 18. The mounting seat 18 and the mounting seat 2 13 are welded to the interior of the vertical vacuum furnace for fixation.

[0020] The reduction motor 1 drives the input of the steering gearbox 3 through the coupling 5. The input of the steering gearbox 3 then drives the drive shaft 6 through the coupling 5, causing the drive shaft 6 to rotate. The drive shaft 6 drives the driving sprocket 9, which in turn drives the chain 14, thereby moving the material tray 17. The reduction motor 1 drives the two lifting assemblies, so that the chains 14 run synchronously, ensuring the smooth lifting of the material tray 17 and preventing it from deflecting during the lifting process.

[0021] The supporting ear 18 is provided with a connecting block 19 , and the chain 14 is connected to the supporting ear 18 via the connecting block 19 . The provision of the connecting block 19 makes the connection between the chain 14 and the supporting ear 18 more convenient and more secure.

[0022] A mounting block 15 is welded inside the vacuum furnace, and a guide rail 16 is installed inside the mounting block 15. The guide rail 16 is vertically arranged and located in the middle of the two chains 14. A mounting plate 20 is installed on the outside of the material tray 17, and a roller seat 21 is connected to the outside of the mounting plate 20. A roller 22 is rotatably arranged on the outside of the roller seat 21. The axial direction of the roller 22 is perpendicular to the end face of the roller seat 21, and the roller 22 can be located inside the guide rail 16. During the lifting and lowering process of the material tray 17, the roller 22 can move and rotate along the guide rail 16, thereby playing a guiding role, allowing the material tray 17 to be lifted and lowered smoothly. The reduction motor 1 is equipped with an encoder. After the lifting stroke is in place, the encoder gives a signal, the reduction motor 1 is braked, and the material tray 17 stops moving.

[0023] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A vertical vacuum oil quenching furnace material quenching lifting mechanism, characterized in that: The invention comprises a reduction motor (1) and a material tray (17). The reduction motor (1) is driven by two lifting assemblies connected thereto. The two lifting assemblies are respectively located on the left and right sides of the material tray (17). The lifting assemblies comprise a driving shaft (6) and a rotating shaft (10) arranged vertically. Two driving sprockets (9) are mounted on the driving shaft (6). Two driven sprockets (11) are mounted on the rotating shaft (10) and are opposite to the two driving sprockets (9) in vertical direction. A chain (14) is connected between the driving sprockets (9) and the driven sprockets (11) arranged opposite to each other. A supporting ear (18) is arranged on the outer periphery of the material tray (17). The chain (14) is connected to the supporting ear (18).

2. A vertical vacuum oil quenching furnace material quenching lifting mechanism according to claim 1, characterized in that: The invention also includes a steering gearbox (3), wherein the reduction motor (1) is drivingly connected to the drive shaft (6) via the steering gearbox (3), the output end of the reduction motor (1) is drivingly connected to the input end of the steering gearbox (3) via a coupling (5), and the output end of the steering gearbox (3) is drivingly connected to the drive shaft (6) via the coupling (5).

3. The material quenching lifting mechanism of a vertical vacuum oil quenching furnace according to claim 2, characterized in that: A fixing seat (4) is provided at the lower part of the steering gear box (3).

4. The material quenching lifting mechanism of a vertical vacuum oil quenching furnace according to claim 1, characterized in that: The utility model further comprises two vertically arranged guide rails (16), wherein the guide rails (16) are located between the two chains (14) of the lifting assembly, and a mounting block (15) is provided on the side of the guide rail (16) away from the material tray (17), and a mounting plate (20) is installed on the side of the material tray (17), and a roller seat (21) is connected to the outer side of the mounting plate (20), and a roller (22) is rotatably provided on the roller seat (21), and the roller (22) is arranged in the guide rail (16).

5. The material quenching lifting mechanism of a vertical vacuum oil quenching furnace according to claim 1, characterized in that: A connecting block (19) is provided on the supporting ear (18), and the chain (14) is connected to the supporting ear (18) via the connecting block (19).

6. The material quenching lifting mechanism of a vertical vacuum oil quenching furnace according to claim 1, characterized in that: It also includes a mounting seat (8), on which a seat bearing (7) is mounted, and the drive shaft (6) is rotatably arranged in the seat bearing (7).

7. A vertical vacuum oil quenching furnace material quenching lifting mechanism according to claim 6, characterized in that: It also includes a second mounting seat (13), on which a second seat bearing (12) is mounted, and the rotating shaft (10) is rotatably arranged in the second seat bearing (12).