Hot galvanizing water cooling equipment capable of supplying water continuously at constant pressure

Abstract

The utility model discloses hot galvanizing water-cooling equipment capable of supplying water continuously at constant pressure, which comprises a shell, a workbench arranged on one side of the shell, a dust cover arranged at the top of the workbench, a water inlet arranged at the top of the shell, a water tank arranged below the water inlet, a constant pressure mechanism arranged below the water tank, and a water outlet arranged below the constant pressure mechanism. A water cooling mechanism is arranged on one side of the constant pressure mechanism, a guide roller is arranged below the water cooling mechanism, a funnel is arranged below the guide roller, a second water pump is connected to the lower portion of the funnel through a water pipe, a waste water tank is arranged on one side of the second water pump, and a water outlet is formed in one side of the waste water tank; uniform supply of cooling water is ensured through the pressure regulator, the cooling effect and the product quality of the galvanized steel wire are effectively improved, the water consumption and the energy consumption are reduced through the design of the accurately-controlled spray head, meanwhile, the equipment is convenient to maintain due to the simple structure, energy conservation and environmental protection are achieved, and the operation cost is reduced.

Description

Technical Field

[0001] The utility model relates to the field of water cooling equipment, and more specifically, to hot-dip galvanizing water cooling equipment with continuous constant pressure water supply. Background Art

[0002] In the existing hot-dip galvanizing production process, water cooling is an indispensable link. During use, traditional water cooling equipment cannot achieve continuous constant pressure water supply, resulting in unstable cooling effect, which affects the quality of galvanized steel wire.

[0003] After searching, the existing patent (publication number: CN219752400U) discloses a hot-dip galvanizing water cooling equipment, including a cooling water tank, a cavity is provided in the cooling water tank, a driving motor is fixedly connected to the bottom side wall of the cooling water tank, a rotating rod that passes through the cooling water tank is fixedly connected to the output end of the driving motor, the rotating rod is rotatably connected to the cooling water tank, and a plurality of partitions are symmetrically fixedly connected to the outer wall of the rotating rod. The hot-dip galvanized workpiece is cooled by the cooling water flowing in the graded cooling trough. Since the cooling water flows from bottom to top in the graded cooling trough, the relative contact area between the water flow and the hot-dip galvanized workpiece can be significantly increased, thereby enhancing the heat dissipation and cooling effect, improving the utilization rate of the cooling water, and maintaining the temperature difference between the water temperature and the hot-dip galvanized workpiece by driving the graded cooling trough to rotate, thereby improving the utilization rate of the cooling water. In the process of realizing the utility model, the inventor found that the existing technology has the following problems:

[0004] Existing water cooling equipment is not designed with adequate consideration for water pressure stability and lacks an effective pressure regulation mechanism. Improper or untimely maintenance can lead to equipment failure or performance degradation, impacting water pressure stability. Furthermore, unstable water supply pressure can also affect the equipment's water output pressure, especially during peak water usage periods or when water supply is insufficient.

[0005] Therefore, in order to solve the above problems, a hot-dip galvanizing water cooling equipment with continuous constant pressure water supply is proposed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a hot-dip galvanizing water cooling device with continuous constant pressure water supply to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a hot-dip galvanizing water cooling equipment with continuous constant pressure water supply, comprising a shell, a workbench is provided on one side of the shell, a dust cover is provided on the top of the workbench, a water inlet is provided on the top of the shell, a water tank is provided below the water inlet, a constant pressure mechanism is provided below the water tank, a water cooling mechanism is provided on one side of the constant pressure mechanism, a guide roller is provided below the water cooling mechanism, a funnel is provided below the guide roller, a No. 2 water pump is connected to the funnel through a water pipe, a waste water tank is provided on one side of the No. 2 water pump, and a water outlet is provided on one side of the waste water tank.

[0008] Preferably, the dust cover is made of a light-transmitting plastic material, and connecting buckles are provided on both sides of the dust cover, and the dust cover is set on the housing through the connecting buckles.

[0009] Preferably, the water inlet and the water outlet are both provided with a screw cap, the top of the screw cap is provided with a handle, the outer wall of the screw cap is provided with a thread, and the screw cap is connected to the inner wall of the water inlet and the water outlet through the thread.

[0010] Preferably, the constant pressure mechanism includes a connecting pipe, a No. 1 water pump and a pressure regulator, one side of the connecting pipe is connected to the water tank, the other side of the connecting pipe is provided with a No. 1 water pump, and one side of the No. 1 water pump is provided with a pressure regulator.

[0011] Preferably, the water cooling mechanism includes a delivery pipe and a nozzle, the delivery pipe is provided in several groups, and each group of the delivery pipes is evenly arranged along the horizontal direction of the workbench, and a nozzle is provided at the bottom of the delivery pipe, the nozzle is provided in several groups, and each group of the nozzles is evenly arranged along the horizontal direction of the delivery pipe.

[0012] Preferably, two groups of guide rollers are provided, and the two groups of guide rollers are symmetrically arranged along the internal horizontal direction of the workbench. A window is provided on one side of the guide roller, and the window allows the material to enter the middle gap of the guide roller for water cooling operation.

[0013] The technical effects and advantages of this utility model are:

[0014] 1. Compared with the existing technology, this hot-dip galvanizing water cooling equipment with continuous constant pressure water supply maintains constant water pressure in the pipeline system through a pressure regulator, ensuring that cooling water is evenly and continuously supplied to the surface of the galvanized steel wire, effectively avoiding the problems of local overheating or uneven cooling, thereby improving product quality.

[0015] 2. Compared with the existing technology, this hot-dip galvanizing water cooling equipment with continuous constant pressure water supply achieves lower water consumption and energy consumption while improving cooling efficiency by adopting precisely controlled nozzle spray volume and pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the overall outer three-dimensional structure of the utility model.

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the rotary cover and handle of the utility model.

[0019] The accompanying drawings are marked as follows: 1. Outer casing; 2. Workbench; 3. Dust cover; 4. Water inlet; 5. Water tank; 6. Constant pressure mechanism; 7. Water cooling mechanism; 8. Guide roller; 9. Funnel; 10. Water pump No. 2; 11. Waste water tank; 12. Water outlet; 13. Connecting buckle; 14. Screw cap; 15. Handle; 16. Connecting pipe; 17. Water pump No. 1; 18. Pressure regulator; 19. Delivery pipe; 20. Nozzle; 21. Window. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1

[0022] As attached Figures 1 to 3 The hot-dip galvanized water cooling equipment shown in the figure has a continuous constant pressure water supply and includes an outer shell 1. The outer shell 1 is made of metal material and plays a supporting and protective role. A workbench 2 is provided on one side of the outer shell 1. The workbench 2 is made of metal material and is the main operating platform of the equipment. A dust cover 3 is provided on the top of the workbench 2. The dust cover 3 is made of translucent plastic material, which is convenient for observing the internal working conditions while preventing dust from entering. This design not only protects the internal mechanical components but also ensures the cleanliness of the operating environment. A water inlet 4 is provided on the top of the outer shell 1, and a water tank 5 is provided below the water inlet 4. The water tank 5 is provided below the water inlet 4 at the top of the outer shell 1 for storing the cooling water required for the system, facilitating water replenishment and maintaining a certain water level, and ensuring the continuity and stability of the cooling process. The water inlet 4 is convenient for filling water into the water tank 5 from the outside. The water inlet 4 is kept sealed when not filled with water by providing a screw cap 14 to prevent impurities from entering the water tank 5.

[0023] A constant pressure mechanism 6 is provided below the water tank 5. The constant pressure mechanism 6 ensures that the water pressure in the water cooling mechanism 7 is always maintained at a constant value through the action of the pressure regulator 18, thereby improving the stability of the cooling effect. The stable cooling effect helps to improve the quality of the galvanized steel wire and reduce the defective rate. A water cooling mechanism 7 is provided on one side of the constant pressure mechanism 6. The atomized water sprayed by the water cooling mechanism 7 through the nozzle 20 can evenly cover the surface of the galvanized steel wire to achieve rapid and uniform cooling, effectively avoiding the problems of local overheating or uneven cooling, and at the same time avoiding the risk of direct contact between the galvanized steel wire and a large amount of cooling water. A guide roller 8 is provided below the water cooling mechanism 7. The guide roller 8 is made of stainless steel and can withstand the heat of the high-temperature galvanized steel wire and long-term contact with cooling water to ensure the durability and stability of the equipment. Each set of guide rollers 8 is designed to be able to The material is guided into the middle gap for effective water cooling treatment. A funnel 9 is provided below the guide roller 8. The funnel 9 is made of stainless steel, which ensures that the cooling water can be effectively recovered or introduced into the next treatment link. At the same time, it also prevents the cooling water from overflowing and causing environmental cleanliness problems. A No. 2 water pump 10 is connected to the bottom of the funnel 9 through a water pipe. The function of the No. 2 water pump 10 is to transport the collected cooling water or other liquids to the wastewater tank 11 to ensure that these liquids are properly treated and avoid environmental pollution. A wastewater tank 11 is provided on one side of the No. 2 water pump 10. The wastewater tank 11 is made of stainless steel, which is convenient for treating used wastewater for subsequent treatment. A water outlet 12 is provided on one side of the wastewater tank 11. The design of the water outlet 12 allows the wastewater in the wastewater tank 11 to be easily discharged, which is convenient for wastewater treatment and equipment maintenance.

[0024] Example 2

[0025] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 3 As shown, see the following description for details:

[0026] As a preferred embodiment, the dust cover 3 is made of a translucent plastic material, and connecting buckles 13 are provided on both sides of the dust cover 3. The dust cover 3 is set on the outer shell 1 through the connecting buckles 13. Furthermore, the translucent characteristics of the dust cover 3 enable the operator to clearly observe the operating status of the equipment without opening the dust cover 3, which is convenient for timely discovery and resolution of problems. Connecting buckles 13 are provided on both sides of the dust cover 3, and the connecting buckles 13 match the corresponding interfaces on the outer shell 1 to ensure that the dust cover 3 can be firmly fixed on the equipment.

[0027] As a preferred embodiment, a screw cap 14 is provided inside the water inlet 4 and the water outlet 12, a handle 15 is provided on the top of the screw cap 14, and a thread is provided on the outer wall of the screw cap 14. The screw cap 14 is connected to the inner wall of the water inlet 4 and the water outlet 12 through the thread. Furthermore, the screw cap 14 adopts a threaded connection to ensure that the water inlet 4 and the water outlet 12 remain sealed when not in use, preventing external impurities from entering or internal water from flowing out. The design of the screw cap 14 makes the maintenance of the water inlet 4 and the water outlet 12 more convenient. When cleaning or replacement of parts is required, the screw cap 14 can be easily removed and installed.

[0028] As a preferred embodiment, the constant pressure mechanism 6 includes a connecting pipe 16, a No. 1 water pump 17 and a pressure regulator 18. One side of the connecting pipe 16 is connected to the water tank 5, and the other side of the connecting pipe 16 is provided with a No. 1 water pump 17. One side of the No. 1 water pump 17 is provided with a pressure regulator 18. Furthermore, through the action of the pressure regulator 18, the water pressure in the constant pressure mechanism 6 is ensured to always remain at a constant value, thereby improving the stability of the cooling effect. The model of the pressure regulator 18 is Tescom's Model l44-1200 series. The connecting pipe 16 is usually made of corrosion-resistant materials, such as stainless steel or PVC, and serves to transport cooling water from the water tank 5 to the No. 1 water pump 17.

[0029] As a preferred embodiment, the water cooling mechanism 7 includes a delivery pipe 19 and a nozzle 20. The delivery pipe 19 is provided in several groups, and each group of delivery pipes 19 is evenly arranged along the horizontal direction of the workbench 2. A nozzle 20 is provided at the bottom of the delivery pipe 19. The nozzle 20 is provided in several groups, and each group of nozzles 20 is evenly arranged along the horizontal direction of the delivery pipe 19. Furthermore, the delivery pipe 19 is made of stainless steel to withstand possible high temperatures and corrosive coolants. The nozzle 20 is usually selected to be a type that can generate fine water mist to improve cooling efficiency and reduce water consumption. At the same time, the material of the nozzle 20 will also be selected from a material with strong corrosion resistance to adapt to harsh working environments. The atomized water sprayed by the nozzle 20 can be evenly covered on the surface of the galvanized steel wire to achieve rapid and uniform cooling, effectively avoiding local overheating or uneven cooling problems, and improving product quality.

[0030] As a preferred embodiment, two groups of guide rollers 8 are provided, and the two groups of guide rollers 8 are symmetrically arranged along the internal horizontal direction of the workbench 2. A window 21 is provided on one side of the guide roller 8. The window 21 allows the material to enter the middle gap of the guide roller 8 for water cooling. Furthermore, when the galvanized copper wire passes through the middle gap of the guide roller 8, it can evenly contact the atomized water sprayed from the nozzle 20, achieving rapid and uniform cooling, which helps to improve product quality and reduce the defective rate.

[0031] The working process of the present invention is as follows: first, when the equipment is started, the No. 1 water pump 17 starts working to transport the cooling water in the water tank 5 to the water cooling mechanism 7. Through the action of the pressure regulator 18, the water pressure in the water cooling mechanism 7 is ensured to always remain at a constant value. The cooling water is evenly sprayed on the surface of the galvanized steel wire through the delivery pipe 19 to quickly cool it. The atomized water sprayed by the nozzle 20 can evenly cover the surface of the galvanized steel wire to achieve rapid and uniform cooling. When the material passes through the middle gap of the guide roller 8, it can evenly contact the atomized water sprayed from the nozzle 20 to achieve rapid and uniform cooling. After completing the cooling effect, the cooling water flows into the funnel 9 and is then transported to the waste water tank 11 through the No. 2 water pump 10 for treatment. The above is the working principle of this hot-dip galvanizing water cooling equipment with continuous constant pressure water supply.

Claims

1. A hot dip galvanizing water cooling device with continuous constant pressure water supply, comprising a housing (1), characterized in that: A workbench (2) is provided on one side of the shell (1), a dust cover (3) is provided on the top of the workbench (2), a water inlet (4) is provided on the top of the shell (1), a water tank (5) is provided below the water inlet (4), a constant pressure mechanism (6) is provided below the water tank (5), a water cooling mechanism (7) is provided on one side of the constant pressure mechanism (6), a guide roller (8) is provided below the water cooling mechanism (7), a funnel (9) is provided below the guide roller (8), a No. 2 water pump (10) is connected to the funnel (9) below through a water pipe, a waste water tank (11) is provided on one side of the No. 2 water pump (10), and a water outlet (12) is provided on one side of the waste water tank (11).

2. The hot-dip galvanizing water cooling equipment with continuous constant pressure water supply according to claim 1, characterized in that: The dust cover (3) is made of a light-transmitting plastic material. Connecting buckles (13) are provided on both sides of the dust cover (3). The dust cover (3) is arranged on the housing (1) via the connecting buckles (13).

3. The hot-dip galvanizing water cooling equipment with continuous constant pressure water supply according to claim 1, characterized in that: The water inlet (4) and the water outlet (12) are both provided with a screw cap (14), the top of the screw cap (14) is provided with a handle (15), the outer wall of the screw cap (14) is provided with a thread, and the screw cap (14) is connected to the inner wall of the water inlet (4) and the water outlet (12) through the thread.

4. The hot-dip galvanizing water cooling equipment with continuous constant pressure water supply according to claim 1, characterized in that: The constant pressure mechanism (6) comprises a connecting pipe (16), a first water pump (17) and a pressure regulator (18); one side of the connecting pipe (16) is connected to the water tank (5); the other side of the connecting pipe (16) is provided with the first water pump (17); and one side of the first water pump (17) is provided with the pressure regulator (18).

5. The hot-dip galvanizing water cooling equipment with continuous constant pressure water supply according to claim 1, characterized in that: The water cooling mechanism (7) includes a delivery pipe (19) and a nozzle (20), wherein the delivery pipe (19) is provided in a plurality of groups, and each group of the delivery pipes (19) is evenly arranged along the horizontal direction of the workbench (2), and a nozzle (20) is provided at the bottom of the delivery pipe (19), wherein the nozzle (20) is provided in a plurality of groups, and each group of the nozzle (20) is evenly arranged along the horizontal direction of the delivery pipe (19).

6. The hot-dip galvanizing water cooling equipment with continuous constant pressure water supply according to claim 1, characterized in that: The guide rollers (8) are provided in two groups, and the two groups of guide rollers (8) are symmetrically arranged along the internal horizontal direction of the workbench (2). A window (21) is provided on one side of the guide rollers (8), and the window (21) allows the material to enter the middle gap of the guide rollers (8) for water cooling.

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