Deburring device for metro vehicle bottom end frame machining
Through the design of the support frame and filter tube connected to the threaded rod and the threaded sleeve, the safety hazards and electrolyte impurity treatment problems of traditional lifting electrolytic methods are solved, and safe and efficient deburring and impurity filtration effects are achieved.
Patent Information
- Application Number
- CN202422115220.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the burr removal process of the existing subway vehicle bottom frame plates after stamping, traditional lifting electrolysis methods have safety hazards, and the electrolyte impurities are inconvenient to be treated.
The support frame is connected to the threaded rod and the threaded sleeve. The support frame is driven to lift and lower the bottom end frame plate in the electrolytic cell through the permanent magnet rotating shaft, and a filter tube is installed for electrolyte circulation and impurity filtration.
It reduces safety hazards, improves the safety of the electrolytic deburring process, and realizes the circulation filtration and impurity treatment of the electrolyte.
Smart Images

Figure CN223240202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to subway vehicle production and processing, in particular to a deburring device for processing the bottom end frame of a subway vehicle. Background Art
[0002] After the stamping of the subway car bottom frame plate is completed, a large number of burrs will appear on the stamped edges due to the stretching of the plate. To ensure the stability of subsequent welding and electroplating operations, existing production workshops mostly use electrolysis to remove these burrs. Compared with existing manual and mechanical removal methods, this method can clean the slots in the middle of the plate.
[0003] However, the electrolytic cleaning operation still uses a more traditional lifting structure to place the plates in the electrolytic cell. This method requires the plates to be pulled to a high place first, which obviously poses a great safety hazard. For this reason, we proposed a deburring device for processing the bottom frame of subway vehicles. Utility Model Content
[0004] The purpose of the utility model is to provide a deburring device for processing the bottom end frame of a subway vehicle, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a deburring device for processing the bottom frame of a subway vehicle, comprising an electrolytic cell, a support frame being provided in the electrolytic cell, the outer periphery of the support frame being in contact with the inner wall of the electrolytic cell, a plurality of threaded sleeves being fixedly mounted on the lower end of the support frame, a plurality of limit rotating seats corresponding to the positions of the threaded sleeves being fixedly mounted on the upper side of the bottom end of the inner cavity of the electrolytic cell, a threaded rod being rotatably mounted on the upper end of each limit rotating seat, the threaded sleeves corresponding to each other being threadedly connected to the threaded rod, a permanent magnetic rotating sleeve being rotatably connected to the outer periphery of the limit rotating seat being fixedly mounted on the lower end surface of the threaded rod, a permanent magnetic rotating shaft being rotatably mounted in the limit rotating seat, a first magnet and a second magnet having corresponding positions and magnetic poles being fixedly mounted on the inner wall of the permanent magnetic rotating sleeve and the outer periphery of the permanent magnetic rotating shaft at the same limit rotating seat.
[0006] Preferably, a driven wheel is fixedly mounted on the lower end of each permanent magnet rotating shaft, the driven wheel is arranged on the lower side of the electrolytic cell, and a motor is fixedly mounted on the lower end of the electrolytic cell through a connecting plate, a driving wheel is fixedly mounted on the outer end of the motor through its output shaft, and a transmission belt is provided on the outer periphery of the driving wheel and multiple driven wheels.
[0007] Preferably, a water pump is fixedly installed at the lower end of the electrolytic cell, and a water inlet pipe fixedly connected to the water inlet and a water outlet pipe fixedly connected to the water outlet are provided on the periphery of the water pump. The water inlet pipe is arranged in sections, and the water inlet pipe includes a first tube body and a second tube body. A filter tube is provided between the first tube body and the second tube body, and a filter net is provided in the filter tube.
[0008] Preferably, the filter tube is provided with a positioning clamp ring fixedly connected to its inner wall and a movable clamp ring clamped to its interior, and the filter screen is arranged between the positioning clamp ring and the movable clamp ring.
[0009] Preferably, threaded rings threadedly connected to the filter tube are provided on both sides of the outer periphery of the filter tube, and the threaded rings on both sides are respectively plugged into the outer peripheries of the first tube body and the second tube body.
[0010] Preferably, positioning slots are provided on the upper sides of the facing end surfaces of the first tube body and the second tube body, and positioning blocks are fixedly installed on both sides of the periphery of the filter tube and are respectively engaged with the positioning slots on both sides.
[0011] Preferably, a rotating ring is rotatably installed in the middle of the outer periphery of the filter tube, and limiting holes are provided on the facing end faces of the two threaded rings. Limiting rods are fixedly installed on both sides of the rotating ring and are respectively plugged into the limiting holes on both sides.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] This deburring device for processing the bottom end frame of a subway vehicle can lower or lift the support frame and the bottom end frame panels at the upper end of the support frame in an electrolytic cell through a threaded connection between a threaded rod and a threaded sleeve. Compared with the existing lifting structure, this device does not need to lift the panels, which significantly reduces safety hazards.
[0014] The deburring device for processing the bottom frame of a subway vehicle is provided with a water pump, which can circulate the electrolyte inside the electrolytic cell through a water inlet pipe and a water outlet pipe. A filter tube is provided in the water inlet pipe, which can filter impurities such as dust in the electrolyte when the electrolyte is circulated. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the external structure of the electrolytic cell of the utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the electrolytic cell of the present utility model;
[0017] Figure 3 This is a schematic diagram of the internal split structure of the threaded rod and threaded sleeve of the utility model;
[0018] Figure 4This is a schematic diagram of the external structure of the driving wheel and the driven wheel of the utility model;
[0019] Figure 5 This is a schematic diagram of the internal structure of the water pump, water outlet pipe and water inlet pipe of the utility model;
[0020] Figure 6 This is a schematic diagram of the internal disassembly structure of the filter tube of the present invention.
[0021] In the picture:
[0022] 1. Electrolytic cell;
[0023] 2. Support frame; 21. Threaded sleeve; 22. Threaded rod; 23. Position-limiting rotating seat; 24. Permanent magnet rotating sleeve; 241. First magnet; 25. Permanent magnet rotating shaft; 251. Second magnet; 26. Driven pulley; 27. Motor; 28. Driving pulley; 29. Transmission belt;
[0024] 3. Water pump; 31. Water inlet pipe; 311. First tube body; 312. Second tube body; 32. Water outlet pipe; 33. Filter tube; 34. Filter screen; 341. Positioning snap ring; 342. Movable snap ring; 35. Positioning slot; 351. Positioning block; 36. Threaded ring; 37. Rotating ring; 38. Limiting rod; 381. Limiting jack. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1-6 The utility model provides a technical solution: a deburring device for processing the bottom end frame of a subway vehicle, comprising an electrolytic cell 1, a supporting frame 2 is provided in the electrolytic cell 1, the outer periphery of the supporting frame 2 is in contact with the inner wall of the electrolytic cell 1, a plurality of threaded sleeves 21 are fixedly installed on the lower end of the supporting frame 2, and a plurality of limiting rotating seats 23 corresponding to the positions of the threaded sleeves 21 are fixedly installed on the upper side of the bottom end of the inner cavity of the electrolytic cell 1
[0027] Working principle: When the bottom frame of the subway vehicle is immersed in the electrolyte inside the electrolytic cell 1, the bottom frame plate is placed on the upper end of the support frame 2, and then at the lower end of the electrolytic cell 1, the permanent magnet rotating shaft 25 is rotated. The second magnet 251 on its periphery is magnetically connected with the first magnet 241 on the inner wall of the permanent magnet rotating sleeve 24, which can drive the threaded rod 22 to rotate on the upper end of the limit rotating seat 23. Since the periphery of the support frame 2 is in contact with the inner wall of the electrolytic cell 1, the movement direction of the support frame 2 can be restricted, so that the rotating threaded rod 22 can drive the support frame 2 to move downward through the threaded connection between it and the threaded sleeve 21, so that the bottom frame plate is immersed in the electrolyte inside the electrolytic cell 1;
[0028] On the contrary, the reverse rotation of the permanent magnet rotating shaft 25 can drive the support frame 2 and the upper and lower end frame panels of the support frame 2 to be lifted to the upper side of the electrolytic cell 1, so as to facilitate the recovery of the subway vehicle bottom frame.
[0029] As a further description of the above technical solution: a driven wheel 26 is fixedly installed at the lower end of each permanent magnet rotating shaft 25, and the driven wheel 26 is arranged on the lower side of the electrolytic cell 1, and a motor 27 is fixedly installed at the lower end of the electrolytic cell 1 through a connecting plate, and a driving wheel 28 is fixedly installed at the outer end of the motor 27 through its output shaft, and a transmission belt 29 is provided on the outer periphery of the driving wheel 28 and multiple driven wheels 26.
[0030] Specifically, when it is necessary to rotate each permanent magnet rotating shaft 25 at the same time, the motor 27 is started, and the driving wheel 28 can be driven to rotate through its output shaft. Then, a transmission belt 29 is provided on the outer periphery of the driving wheel 28 and multiple driven wheels 26, which can drive each driven wheel 26 to rotate with it, thereby achieving the effect of driving each permanent magnet rotating shaft 25 to rotate at the same time.
[0031] As a further description of the above technical solution: a water pump 3 is fixedly installed at the lower end of the electrolytic cell 1, and a water inlet pipe 31 is fixedly connected to the water inlet and a water outlet pipe 32 is fixedly connected to the water outlet on the periphery of the water pump 3. The water inlet pipe 31 is arranged in sections, and the water inlet pipe 31 includes a first tube body 311 and a second tube body 312. A filter tube 33 is provided between the first tube body 311 and the second tube body 312, and a filter screen 34 is provided in the filter tube 33. A positioning clamp 341 fixedly connected to the inner wall of the filter tube 33 and a movable clamp 342 connected to the inner wall of the filter tube 33 are provided. The filter screen 34 is provided between the positioning clamp 341 and the movable clamp Between 342, threaded rings 36 are provided on both sides of the periphery of the filter tube 33 and are threadedly connected thereto, and the threaded rings 36 on both sides are respectively plugged into the peripheries of the first tube body 311 and the second tube body 312, and positioning grooves 35 are provided on the upper sides of the facing end surfaces of the first tube body 311 and the second tube body 312. Positioning blocks 351 are fixedly installed on both sides of the periphery of the filter tube 33 and are respectively engaged with the positioning grooves 35 on both sides. A rotating ring 37 is rotatably installed in the middle part of the periphery of the filter tube 33, and limiting holes 381 are provided on the facing end surfaces of the two threaded rings 36. Limiting rods 38 are fixedly installed on both sides of the rotating ring 37 and are respectively plugged into the limiting holes 381 on both sides.
[0032] Specifically, when installing the filter tube 33, multiple filter screens 34 and a movable snap ring 342 are installed into the filter tube 33. The filter screens 34 can be positioned by the movable snap rings 342 and the positioning snap rings 341 on both sides of the filter screens 34.
[0033] The filter tube 33 can be installed between the first tube body 311 and the second tube body 312 by the engagement effect between the positioning block 351 and the positioning slot 35. Then, the rotating ring 37 is rotated on the periphery of the filter tube 33. The limiting plug rod 38 is plugged into the limiting plug hole 381, so that the rotating rotating ring 37 can drive the threaded rings 36 on both sides of the periphery of the filter tube 33 to rotate with it. The rotating threaded ring 36, through the threaded connection between its inner wall and the periphery of the filter tube 33, can expand outward to respectively plug into the periphery of the first tube body 311 and the second tube body 312, thereby completing the installation of the filter tube 33.
[0034] During the storage and transportation of the bottom rack panels, dust and other impurities will adhere to their surface, which will cause the dust and other impurities on the surface to fall into the electrolyte during the electrolytic deburring process. When it is necessary to collect the impurities in the electrolyte, the water pump 3 is started, and the electrolyte inside the electrolytic cell 1 can be circulated through the water inlet pipe 31 and the water outlet pipe 32. When the electrolyte passes through the filter 34, the impurities in the electrolyte can be blocked by the filter 34, and the blocked impurities can be recovered through the filter tube 33.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A deburring device for processing a subway vehicle bottom frame, comprising an electrolytic cell (1), characterized in that: The electrolytic cell (1) is provided with a support frame (2), the outer periphery of the support frame (2) is in contact with the inner wall of the electrolytic cell (1), a plurality of threaded sleeves (21) are fixedly mounted on the lower end of the support frame (2), a plurality of position-limiting rotating seats (23) corresponding to the positions of the threaded sleeves (21) are fixedly mounted on the upper side of the bottom end of the inner cavity of the electrolytic cell (1), a threaded rod (22) is rotatably mounted on the upper end of each of the position-limiting rotating seats (23), and the threaded sleeves (21) corresponding to each other are fixedly mounted on the upper side of the bottom end of the inner cavity of the electrolytic cell (1). 1) is threadedly connected to a threaded rod (22); a permanent magnet rotating sleeve (24) is fixedly mounted on the lower end surface of the threaded rod (22) and is rotatably connected to the periphery of a position-limiting rotating seat (23); a permanent magnet rotating shaft (25) is rotatably mounted in the position-limiting rotating seat (23); and a first magnet (241) and a second magnet (251) are fixedly mounted on the inner wall of the permanent magnet rotating sleeve (24) and the periphery of the permanent magnet rotating shaft (25) at the same position-limiting rotating seat (23), with positions and magnetic poles corresponding to each other.
2. A deburring device for processing the bottom end frame of a subway vehicle according to claim 1, characterized in that: A driven wheel (26) is fixedly mounted on the lower end of each permanent magnet rotating shaft (25), and the driven wheel (26) is arranged on the lower side of the electrolytic cell (1). A motor (27) is fixedly mounted on the lower end of the electrolytic cell (1) via a connecting plate, and a driving wheel (28) is fixedly mounted on the outer end of the motor (27) via its output shaft. A transmission belt (29) is provided around the outer periphery of the driving wheel (28) and the plurality of driven wheels (26).
3. The deburring device for processing the bottom end frame of a subway vehicle according to claim 1, characterized in that: A water pump (3) is fixedly installed at the lower end of the electrolytic cell (1). A water inlet pipe (31) fixedly connected to the water inlet and a water outlet pipe (32) fixedly connected to the water outlet are provided on the periphery of the water pump (3). The water inlet pipe (31) is arranged in sections. The water inlet pipe (31) includes a first tube body (311) and a second tube body (312). A filter tube (33) is provided between the first tube body (311) and the second tube body (312). A filter screen (34) is provided in the filter tube (33).
4. The deburring device for processing the bottom end frame of a subway vehicle according to claim 3, characterized in that: The filter tube (33) is provided with a positioning snap ring (341) fixedly connected to its inner wall and a movable snap ring (342) snap-connected to its interior, and the filter screen (34) is provided between the positioning snap ring (341) and the movable snap ring (342).
5. The deburring device for processing the bottom end frame of a subway vehicle according to claim 3, characterized in that: Threaded rings (36) are provided on both sides of the periphery of the filter tube (33) and are threadedly connected thereto, and the threaded rings (36) on both sides are plugged into the peripheries of the first tube body (311) and the second tube body (312) respectively.
6. The deburring device for processing the bottom end frame of a subway vehicle according to claim 5, characterized in that: Positioning slots (35) are provided on the upper sides of the facing end surfaces of the first tube body (311) and the second tube body (312), and positioning blocks (351) are fixedly mounted on both sides of the periphery of the filter tube (33) and are respectively engaged with the positioning slots (35) on both sides.
7. The deburring device for processing the bottom end frame of a subway vehicle according to claim 5, characterized in that: A rotating ring (37) is rotatably mounted on the middle portion of the outer periphery of the filter tube (33); limiting insertion holes (381) are provided on the facing end surfaces of the two threaded rings (36); and limiting insertion rods (38) are fixedly mounted on both sides of the rotating ring (37) and are respectively plugged into the limiting insertion holes (381) on both sides.