Wear-resistant ring splicing structure for circular knitting machine needle cylinder

By setting up an abrasion-resistant sheet structure with oblique joints on the circular machine syringe, the syringe wear problem caused by wear of knitting needles and seed sheets is solved, and the stable operation and efficient production of the circular machine are achieved.

CN223240290UActive Publication Date: 2025-08-19SHAOXING KUANYU MASCH CO LTD
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Patent Information

Application Number
CN202422620392.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-08-19
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

After a long time of use, the knitted needle and the abrasion of the knitted needle and the aerosol sheet lead to residual traces on the surface of the knitted fabric, and the prior art is difficult to effectively avoid wear problems.

Method used

The top and side wear-resistant sheets are respectively provided on the top and side walls of the syringe body. The inclined joints and the extension direction of the syringe groove are arranged at an angle. The inclined joints are made of wear-resistant ceramics or carbon fiber materials to form an inclined joints to prevent the knitting needles and the inclined joints from directly contacting the syringe body, and the wear-resistant sheets are designed to prevent wear from being carried out through the design of the inclined joints.

Benefits of technology

Effectively protect the surface of the syringe body from wear, ensure the normal operation of the round machine and the product quality of the knitted fabric, avoid the phenomenon of stuck in the aphrodisiac and knitting needles, and improve the service life of the round machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wear-resistant ring splicing structure for a circular knitting machine needle cylinder, which relates to the technical field of circular knitting machine accessories, and comprises a needle cylinder body, a knitting needle and a sinker, the inner side of the top wall of the needle cylinder body is provided with an accommodating ring groove, an upper wear-resistant sheet is bonded in the accommodating ring groove, and the sinker is lapped on the upper side of the upper wear-resistant sheet; each upper wear-resisting piece comprises a plurality of wear-resisting single bodies which are spliced end to end, the end faces of every two adjacent wear-resisting single bodies are spliced in an inclined mode, an inclined splicing seam is formed between the upper side faces of the wear-resisting single bodies which are spliced in the inclined mode, and an included angle is formed between the inclined splicing seam and the extending direction of the sinker groove. According to the utility model, an inclined splicing mode which forms an included angle with the moving direction of the sinker is arranged, so that the sinker is prevented from being clamped in a splicing seam.
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Description

Technical Field

[0001] The utility model relates to the technical field of circular knitting machine accessories, in particular to a wear-resistant ring splicing structure for a circular knitting machine needle cylinder. Background Art

[0002] Circular knitting machine cylinders are core components of circular weft and hosiery knitting machines. They play a vital role in the knitting industry. Their high-quality manufacturing processes and technical specifications ensure stable operation and efficient production. Circular knitting machine cylinders are typically made of high-grade steel and undergo multiple grinding and polishing processes.

[0003] The circular knitting machine needle cylinder is cylindrical, and its outer circumference and the outside of the top surface are evenly provided with sliding grooves for accommodating knitting needles and sinkers. During long-term operation, under the traction of the fabric, the knitting needles and sinkers will respectively wear the outer wall and top wall of the circular knitting machine needle cylinder, thereby causing defective marks on the surface of the fabric. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides a wear-resistant ring splicing structure for a circular knitting machine needle cylinder, which solves the problems raised in the above-mentioned background technology.

[0006] (2) Technical solution

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A wear-resistant ring splicing structure for a circular knitting machine needle cylinder includes a needle cylinder body, a knitting needle and a sinker. A sinker groove for accommodating the sinker is provided on the outer side of the top wall of the needle cylinder body, and an accommodating ring groove is provided on the inner side of the top wall of the needle cylinder body. An upper wear-resistant plate is bonded in the accommodating ring groove. The upper side of the upper wear-resistant plate protrudes from the top wall of the needle cylinder body, and the sinker is overlapped on the upper side of the upper wear-resistant plate.

[0009] Preferably, the upper wear-resistant plate and the side wear-resistant plate both include several wear-resistant units spliced end to end, the end faces of two adjacent wear-resistant units are spliced obliquely to each other, and an oblique seam is formed between the upper side faces of the obliquely spliced wear-resistant units, and the oblique seam is set at an angle to the extension direction of the shear groove.

[0010] Preferably, the oblique seam is configured as any one of an inclined straight edge, a wave shape, and an arc shape, which is not parallel to the extension of the sinker groove.

[0011] Preferably, one end of the wear-resistant unit is polished with a docking block, and the docking block includes an upper protrusion and a lower protrusion formed as one piece, the outer side of the lower protrusion protrudes from the outer side of the upper protrusion in a step-like shape, and the outer ends of the upper protrusion and the lower protrusion are set as inclined planes, and the other end of the wear-resistant unit is concavely matched with the docking block.

[0012] Preferably, the wear-resistant monomer is made of wear-resistant ceramic or carbon fiber.

[0013] (3) Beneficial effects

[0014] The utility model provides a wear-resistant ring splicing structure for a circular knitting machine needle cylinder. It has the following beneficial effects:

[0015] 1. In the present invention, an upper wear-resistant sheet and a side wear-resistant sheet are respectively provided on the top and side walls of the needle cylinder body to resist the sinker and the knitting needle, so as to avoid the sinker and the knitting needle from directly contacting the needle cylinder body and causing wear of the needle cylinder body. The upper oblique seam is arranged at an angle to the extension direction of the sinker groove, which can effectively prevent the sinker from sliding in and out and getting stuck in the seam.

[0016] 2. The side wear-resistant sheet on the outer wall of the needle cylinder body of the present invention is in the form of a step, and the upper side wall of the lower protrusion blocks the lower side of the joint seam of the upper protrusion, thereby preventing the knitting needle from sinking into the outer joint seam during the downward sliding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural diagram of a wear-resistant ring splicing structure for a circular knitting machine needle cylinder according to the present invention;

[0018] Figure 2 for Figure 1 Middle partial enlarged view;

[0019] Figure 3 This is a schematic structural diagram of the upper wear-resistant plate of the utility model;

[0020] Figure 4 It is a structural diagram of the wear-resistant monomer in the utility model.

[0021] In the figure: 1, needle cylinder body; 2, knitting needle; 3, sinker; 4, upper wear-resistant plate; 5, side wear-resistant plate; 6, wear-resistant unit; 7, upper protrusion; 8, lower protrusion. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0023] The embodiment of the utility model provides a wear-resistant ring splicing structure for a circular knitting machine needle cylinder.

[0024] like Figure 1 、 2As shown, it includes a needle cylinder body 1, a knitting needle 2 and a sinker 3. The outer side of the top wall of the needle cylinder body 1 is provided with a sinker groove for accommodating the sinker 3, and the lower side of the outer wall of the needle cylinder body 1 is provided with a slide needle 2 groove for accommodating the knitting needle 2. The sinker 3 is slidably connected in the sinker groove, and the sinker 3 slides inside and outside the sinker groove. The knitting needle 2 is slidably connected in the slide needle 2 groove, and the knitting needle 2 slides up and down in the slide needle 2 groove. The inner side of the top wall of the needle cylinder body 1 is provided with an accommodating ring groove, and an upper wear-resistant sheet 4 is bonded in the accommodating ring groove. The upper wear-resistant sheet 4 The upper side protrudes from the top wall of the syringe body 1, and the sinker 3 is overlapped on the upper side of the upper wear-resistant sheet 4; a side ring groove is provided on the lower side of the outer wall of the syringe body 1, and a side wear-resistant sheet 5 is bonded in the measuring ring groove. The side wear-resistant sheet 5 protrudes out of the side wall of the syringe body 1, and the pointer 2 is overlapped on the outside of the side wear-resistant sheet 5. The knitting needle 2 and the sinker 3 are respectively overlapped on the side wear-resistant sheet 5 and the upper wear-resistant sheet 4, supporting the knitting needle 2 and the sinker 3 to be separated from the syringe body 1, avoiding direct contact between the knitting needle 2 and the sinker 3 and the syringe body 1, and protecting the surface of the syringe body 1 from wear.

[0025] like Figure 3 As shown, the upper wear-resistant plate 4 and the side wear-resistant plate 5 both include a number of wear-resistant monomers 6 spliced end to end, and the wear-resistant monomers 6 are made of wear-resistant ceramic or carbon fiber. The end faces of two adjacent wear-resistant monomers 6 are spliced obliquely to each other, and an oblique seam is formed between the upper side surfaces of the obliquely spliced wear-resistant monomers 6, and the oblique seam is set at an angle to the extension direction of the Sinker groove.

[0026] One end of the wear-resistant monomer 6 is polished with a docking block, and the docking block includes an integrally formed upper protrusion 7 and a lower protrusion 8. The outer side of the lower protrusion 8 protrudes from the outer side of the upper protrusion 7 in a step-like shape, and the outer ends of the upper protrusion 7 and the lower protrusion 8 are set as inclined planes. The other end of the wear-resistant monomer 6 is matched with the docking block, and the outer sides of the wear-resistant monomers 6 that are docked with each other will form a vertical splicing seam. The lower protrusion 8 is integrally formed with the wear-resistant monomer 6 and is sealed directly below the splicing seam. During the up and down movement of the knitting needle 2, even if the knitting needle 2 coincides with the vertical splicing seam, it will not be able to enter the vertical splicing seam due to the support of the lower protrusion 8, thereby avoiding the knitting needle 2 from being stuck in the vertical splicing wind and ensuring the normal operation of the circular knitting machine.

[0027] It is further configured that the oblique seam is configured as any one of an inclined straight edge, a wave shape, and an arc shape, which is not parallel to the extension of the sinker groove. As long as the oblique seam is not parallel to the extension direction of the sinker groove, the sinker piece 3 will not sink into the seam during the sliding of the sinker piece 3 in and out, so that the sinker piece 3 will not get stuck during the operation of the circular knitting machine, thereby ensuring the product quality of the woven fabric.

[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant ring splicing structure for a circular knitting machine needle cylinder, comprising a needle cylinder body, knitting needles and sinkers, characterized in that: The outer side of the top wall of the syringe body is provided with a sinker groove for accommodating a sinker plate, and the inner side of the top wall of the syringe body is provided with an accommodating ring groove, in which an upper wear-resistant plate is bonded, and the upper side of the upper wear-resistant plate protrudes from the top wall of the syringe body, and the sinker plate is overlapped on the upper side of the upper wear-resistant plate.

2. The wear-resistant ring splicing structure for a circular knitting machine needle cylinder according to claim 1, characterized in that: The upper wear-resistant plate and the side wear-resistant plate both include several wear-resistant units spliced end to end, and the end faces of two adjacent wear-resistant units are spliced obliquely to each other, forming an oblique seam between the upper side faces of the obliquely spliced wear-resistant units, and the oblique seam is set at an angle to the extension direction of the sinker groove.

3. The wear-resistant ring splicing structure for a circular knitting machine needle cylinder according to claim 2, characterized in that: The oblique seam is configured as any one of an inclined straight edge, a wave shape, and an arc shape, and is not parallel to the extension of the sinker groove.

4. The wear-resistant ring splicing structure for a circular knitting machine needle cylinder according to claim 2, characterized in that: One end of the wear-resistant unit is polished with a docking block, and the docking block includes an integrally formed upper protrusion and a lower protrusion, the outer side of the lower protrusion protrudes from the outer side of the upper protrusion in a step-like shape, and the outer ends of the upper and lower protrusions are set as inclined planes, and the other end of the wear-resistant unit is concavely matched with the docking block.

5. A wear-resistant ring splicing structure for a circular knitting machine needle cylinder according to claim 3 or 4, characterized in that: The wear-resistant monomer is made of wear-resistant ceramic or carbon fiber.