Rubik's cube washing machine after digital printing

Through vertical stacking of the washing unit and a Rubik's cube digital printing washing machine that optimizes the fabric path, the problems of insufficient cleaning capacity and large resource consumption in the existing technology are solved, and the effects of efficient cleaning and resource conservation are achieved.

CN223240356UActive Publication Date: 2025-08-19JIANGYIN FUDA DYEING & FINISHING UNITED MACHINERYCO
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Patent Information

Application Number
CN202422321657.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-19
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing washing machines have limited cleaning capacity in the post-printing water washing process, occupying a large area, using a large amount of water, high energy consumption, large additives, and large sewage discharge, which affects the layout of the production line and resource consumption.

Method used

Using vertical stacked lower and upper layer water washing units, multiple washing machines are set up in series, combining a flat web loading mechanism and an automatic merging mechanism to optimize the travel path of the fabric, reduce heat loss and steam leakage, improve cleaning capacity, and reduce the amount of water and additives.

Benefits of technology

It has achieved efficient cleaning capabilities, with less land, less water, low energy consumption, small additives and less sewage discharge, and optimized production line layout and resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a Rubik's cube digital printing washing machine which comprises a cloth feeding frame and a plurality of washing machine bodies arranged in series. A lower-layer washing unit and an upper-layer washing unit are vertically stacked in a washing machine box body. The lower-layer washing unit comprises a lower-layer water tank, a plurality of pre-washing rollers arranged in the lower-layer water tank, a washing roller of which the lower part is immersed in cleaning liquid of the lower-layer water tank, and a cloth discharging roller; the upper-layer washing unit comprises an upper-layer water tank, a washing roller and a cloth discharging roller; cleaning water in the upper-layer water tank overflows and then flows into a lower-layer water tank of the lower-layer washing unit; cleaning nozzles are arranged above the washing rollers; and an open-width cropping mechanism is arranged on a rack of the cloth feeding frame and is used for collecting the cleaned cloth. The device is high in cleaning capacity, small in occupied area, convenient in production line layout, low in water consumption, low in energy consumption, small in assistant dosage and low in pollution discharge.
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Description

Technical Field

[0001] The utility model relates to a water washing machine after magic cube digital printing, belonging to the technical field of water washing machines. Background Art

[0002] In the post-digital printing washing process of knitted and woven fabrics, a large number of washing machines are needed to wash the fabrics on a large scale, and the washed fabrics then enter the next process. The washing machines in the existing technology generally include a washing machine housing, washing rollers, rollers, and sprayers, etc.; a water tank is provided at the bottom of the housing, the washing rollers are arranged in the water tank, a number of sprayers are arranged above the washing rollers, and rollers are arranged above the rear of the washing rollers. Due to the limited cleaning capacity of a single washing machine, in the post-printing washing process, multiple washing machines arranged in series are required to continuously wash the fabrics in order to achieve the purpose of the cleaning process; in addition, multiple washing machines arranged in series will occupy a larger production site, and the distance between the cloth inlet and outlet is relatively far, which affects the overall layout of the entire printing production line. In addition, the washing process as a whole consumes a large amount of water, steam, heat, and cleaning agents, and the corresponding sewage discharge is also large.

[0003] Therefore, there is an urgent need for a magic cube digital printing post-washing machine with strong cleaning ability, small footprint, convenient production line layout, low water consumption, low energy consumption, small amount of additives, and less pollution. Summary of the Invention

[0004] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a magic cube digital printing post-washing machine with strong cleaning ability, small footprint, convenient production line layout, low water consumption, low energy consumption, small amount of additives and less sewage discharge.

[0005] The purpose of this utility model is achieved in this way:

[0006] The Magic Cube digital printing post-washing machine comprises a cloth feeding rack and several washing machines arranged in series. The lower washing unit and the upper washing unit are vertically stacked inside the washing machine housing; the lower washing unit comprises a lower water tank, multiple pre-washing rollers arranged in the lower water tank, a washing roller whose lower part is immersed in the cleaning liquid of the lower water tank, and a cloth discharge roller; the upper washing unit comprises an upper water tank, a washing roller, and a cloth discharge roller; the washing water in the upper water tank overflows and flows into the lower water tank of the lower washing unit; a cleaning nozzle is arranged above the washing roller;

[0007] The cloth feeding rack is provided with a flat cloth dropping mechanism for collecting the cleaned cloth;

[0008] A fabric travel channel is formed between the lower washing units of each washing machine; a fabric travel channel is formed between the upper washing units of each washing machine; the fabric inlet of the lower washing unit of the first washing machine corresponds to the fabric feed rack and is used for feeding fabric; the fabric outlet of the upper washing unit of the first washing machine corresponds to the fabric inlet end of the flat-width fabric drop mechanism and is used for discharging fabric; the fabric outlet of the lower washing unit of the last washing machine corresponds to the fabric inlet of its upper washing unit and is used for transferring fabric from the lower washing unit to the upper washing unit.

[0009] Furthermore, the magic cube digital printing post-washing machine includes three washing machines arranged in series.

[0010] Furthermore, the lower water washing unit comprises three pre-washing rollers immersed in the cleaning liquid.

[0011] Furthermore, the cloth inlet of the lower washing unit and the cloth outlet of the upper washing unit of the first washing machine are both provided with baffles.

[0012] Furthermore, the open-width cloth dropping mechanism is provided with an open-width traction roller group and an automatic cloth manipulation mechanism on a cloth feeding frame.

[0013] Furthermore, the open-width traction roller group includes three open-width rollers that are synchronously driven by chains or synchronous belts and arranged in a herringbone shape, wherein the lower open-width roller rotates in the opposite direction to the two upper open-width rollers.

[0014] Furthermore, the automatic swing mechanism includes a swing arm, a drive disk driven to rotate by a motor, and a connecting rod that hinges the swing arm and the drive disk.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model connects a plurality of washing machines including upper and lower washing units in series, forms a cloth traveling channel between adjacent lower washing units, and forms a cloth traveling channel between adjacent upper washing units, so that the cloth inlet and cloth outlet ends of the washing machine group can both be arranged on the first washing machine, and then the cloth outlet mechanism can be simultaneously arranged on the cloth inlet rack, effectively optimizing the overall layout of the printing production line; the upper and lower washing units are arranged in a single washing machine, which improves the cleaning ability of the cleaning agent, takes up less space, uses less water, has low energy consumption, uses less cleaning agents, and discharges less sewage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the magic cube digital printing washing machine of the utility model.

[0018] Figure 2 This is a schematic structural diagram of the first washing machine of the Magic Cube digital printing post-washing machine of the utility model.

[0019] Figure 3 This is a schematic structural diagram of the open-width traction roller group of the Magic Cube digital printing post-washing machine of the utility model.

[0020] Figure 4 This is a schematic diagram of the automatic manipulation mechanism of the Magic Cube digital printing post-washing machine of the present invention.

[0021] in:

[0022] Cloth feeding rack 1, washing machine 2, open-width cloth dropping mechanism 3;

[0023] Lower water tank 21, pre-wash roller 22, water washing roller 23, cloth discharge roller 24, upper water tank 25, cleaning nozzle 26, baffle 27, flat-width traction roller group 31, automatic cloth swing mechanism 32, flat-width roller 33, swing arm 34, drive disk 35, connecting rod 36. DETAILED DESCRIPTION

[0024] See also Figures 1 to 4 The utility model relates to a post-washing machine for magic cube digital printing, comprising a cloth feeding rack 1 and three washing machines 2 arranged in series; a flat cloth dropping mechanism 3 is provided on the frame of the cloth feeding rack 1 to collect the cloth after washing; a lower washing unit and an upper washing unit are vertically stacked inside the box of the washing machine 2;

[0025] The lower washing unit includes a lower water tank 21, three pre-washing rollers 22 arranged in the lower water tank 21 and immersed in the cleaning liquid, a washing roller 23 whose lower portion is immersed in the cleaning liquid of the lower water tank 21, and a cloth discharge roller 24; a cleaning nozzle 26 is arranged above the washing roller 23; the cloth inlet of the lower washing unit of the first washing machine 2 corresponds to the cloth inlet rack 1 for feeding cloth; a cloth travel channel is formed between the lower washing units of each washing machine 2, that is, the cloth passes from the lower washing unit of the first washing machine 2, and then sequentially through the lower washing units of each washing machine 2 until the lower washing unit of the last washing machine 2; the cloth outlet of the lower washing unit of the last washing machine 2 corresponds to the cloth inlet of its upper washing unit, that is, the cloth is transferred from the lower washing unit to the upper washing unit inside the last washing machine 2;

[0026] The upper washing unit comprises an upper water tank 25, a washing roller 23, and a cloth discharge roller 24. The washing water in the upper water tank 25 overflows and flows into the lower water tank 21 of the lower washing unit. A cleaning nozzle 26 is arranged above the washing roller 23. The cloth discharge port of the upper washing unit of the first washing machine 2 corresponds to the cloth inlet end of the flat cloth delivery mechanism 3 and is used for cloth discharge. A cloth travel channel is formed between the upper washing units of each washing machine 2, that is, the cloth passes from the upper washing unit of the last washing machine 2, and then passes through the upper washing units of each washing machine 2 in sequence, until it reaches the upper washing unit of the first washing machine 2.

[0027] Since the first washing machine 2 is the main cloth inlet and outlet, in order to prevent excessive heat loss and leakage of cleaning steam, baffles 27 are provided at the cloth inlet of the lower washing unit and the cloth outlet of the upper washing unit of the first washing machine 2. One end of the baffle 27 is fixed to the inner wall of the washing machine 2, and the free end is immersed in the cleaning liquid, forming an isolation effect and a significant energy-saving effect. The vertically stacked upper and lower washing units improve the cleaning capacity of a single washing machine, while using less water, correspondingly reducing the amount of cleaning additives used, reducing sewage discharge, and reducing energy consumption.

[0028] The open-width fabric drop mechanism is provided on the frame of the fabric feed frame 1 with an open-width traction roller assembly 31 and an automatic fabric swing mechanism 32. The open-width traction roller assembly 31 comprises three open-width rollers 33 arranged in a herringbone pattern, driven synchronously by a chain or synchronous belt. The lower open-width roller 33 rotates in the opposite direction to the upper two open-width rollers 33, and the three open-width rollers 33 flatten the cleaned fabric. The automatic fabric swing mechanism 32 comprises a swing arm 34, a drive disc 35 driven by a motor, and a connecting rod 36 articulating the swing arm 34 and the drive disc 35. The drive disc 35 rotates, and the connecting rod 36 drives the swing arm 34 back and forth, achieving swing drop.

[0029] After digital printing is completed, the fabric is guided by the guide roller from the cloth feed rack 1 into the lower washing unit of the first washing machine 2 for cleaning, and passes through the lower washing unit of each washing machine 2 in turn, and enters the upper washing unit from the lower washing unit of the last washing machine 2, and then passes through the upper washing unit of each washing machine 2 in turn, and is discharged from the upper washing unit of the first washing machine 2, and is guided by multiple guide rollers into the open-width cloth dropping mechanism to complete the washing process.

[0030] In addition: It should be noted that the above specific implementation is only an optimization scheme of this patent. Any changes or improvements made by technicians in this field based on the above concept are within the scope of protection of this patent.

Claims

1. A post-printing washing machine for Magic Cube digital printing, comprising a cloth feeding rack (1) and a plurality of washing machines (2) arranged in series, characterized in that: The washing machine (2) has a lower washing unit and an upper washing unit stacked vertically inside the housing; the lower washing unit comprises a lower water tank (21), a plurality of pre-washing rollers (22) arranged in the lower water tank (21), a washing roller (23) whose lower portion is immersed in the cleaning liquid of the lower water tank (21), and a cloth discharging roller (24); the upper washing unit comprises an upper water tank (25), a washing roller (23), and a cloth discharging roller (24); the washing water in the upper water tank (25) overflows and flows into the lower water tank (21) of the lower washing unit; a cleaning nozzle (26) is arranged above the washing roller (23); The cloth feeding rack (1) is provided with a flat cloth dropping mechanism (3) for collecting the cleaned cloth; A cloth traveling channel is formed between the lower washing units of each washing machine (2); a cloth traveling channel is formed between the upper washing units of each washing machine (2); the cloth inlet of the lower washing unit of the first washing machine (2) corresponds to the cloth inlet rack (1) and is used for cloth inlet; the cloth outlet of the upper washing unit of the first washing machine (2) corresponds to the cloth inlet end of the flat cloth dropping mechanism (3) and is used for cloth outlet; the cloth outlet of the lower washing unit of the last washing machine (2) corresponds to the cloth inlet of its upper washing unit and is used for transferring cloth from the lower washing unit to the upper washing unit.

2. The magic cube digital printing post-washing machine according to claim 1, characterized in that: The magic cube digital printing post-washing machine comprises three washing machines (2) arranged in series.

3. The magic cube digital printing post-washing machine according to claim 1, characterized in that: The lower water washing unit comprises three pre-washing rollers (22) immersed in the washing liquid.

4. The magic cube digital printing post-washing machine according to claim 1, characterized in that: The cloth inlet of the lower washing unit and the cloth outlet of the upper washing unit of the first washing machine (2) are both provided with baffles (27).

5. The magic cube digital printing post-washing machine according to claim 1, characterized in that: The open-width cloth dropping mechanism is provided with an open-width traction roller group (31) and an automatic cloth manipulation mechanism (32) on the cloth feeding frame (1).

6. The magic cube digital printing post-washing machine according to claim 5, characterized in that: The flat-width traction roller group (31) comprises three flat-width rollers (33) that are synchronously driven by a chain or a synchronous belt and are arranged in a herringbone shape, wherein the flat-width roller (33) located at the bottom rotates in the opposite direction to the two flat-width rollers (33) located at the top.

7. The magic cube digital printing post-washing machine according to claim 5, characterized in that: The automatic swing mechanism (32) comprises a swing arm (34), a drive disk (35) driven to rotate by a motor, and a connecting rod (36) that articulates the swing arm (34) and the drive disk (35).