Knitted fabric shaping device

Abstract

The utility model relates to the field of knitted fabric production and processing, and discloses a knitted fabric shaping device which comprises a shaping device body, a bottom plate is arranged on the shaping device body, two baffles are installed at the top of the bottom plate, a cooling mechanism is arranged at the top of the bottom plate, and a heat dissipation mechanism is arranged on one side of each baffle. A swing mechanism is arranged on one side of the baffle, and a limiting mechanism is arranged on one side of the baffle. According to the utility model, during use, cooling liquid is added into the first rotating joint, then the cooling liquid enters the second rotating joint along the first liquid cooling rod, then enters the third rotating joint along the second liquid cooling rod, and finally enters the third liquid cooling rod, so that all the liquid cooling rods are rapidly cooled; then the knitted fabric is rapidly cooled on the liquid cooling rod, creases caused by the fact that the temperature of the surface of the knitted fabric is too high after shaping are avoided, the stability of the shaping device in use is improved, and the structure is easy to use.

Description

Technical Field

[0001] The utility model relates to the technical field of knitted cloth production and processing, in particular to a knitted cloth shaping device. Background Art

[0002] Knitted fabric is a fabric formed by using knitting needles to bend yarn into loops and intertwine them. It is divided into warp knitted fabric and weft knitted fabric. It has the characteristics of soft texture, moisture absorption and breathability, perspiration and warmth retention, and most of them have excellent elasticity and extensibility. Compared with woven fabrics, it has the characteristics of high output and suitable for small batch production. Knitted clothing is comfortable to wear, fits the body well, has no tightness, and can fully reflect the curves of the human body. Shaping refers to the use of heat to eliminate the internal stress generated by fabric fibers during the stretching process, so that the macromolecules relax to a certain extent, and the shape of the woven fibers is fixed and formed. Knitted fabrics need to be shaped by a shaping device during the production and processing process. The treated knitted fabrics can more effectively maintain the stability of their shape and reduce the deformation of knitted fabrics.

[0003] According to Chinese patent publication number CN213740082U, a uniformly heated shaping device for knitted fabric processing includes a support frame and a stabilizing plate. The inner end of the support frame is fixedly connected to a connecting plate. A heating plate is mounted on the outer surface of the electric fan. Winding rollers are mounted on the left and right sides of the upper end of the support frame. The rear end of the support frame is fixedly connected to the stabilizing plate. A connecting rod is provided at the lower end of the second motor. An electric telescopic rod is mounted on the lower surface of the second motor. A limiting column is provided inside the stabilizing plate. A positioning plate is fixedly connected to the inner upper surface of the connecting plate. A limiting plate is provided inside the positioning plate. A collecting roller is fixedly connected to the right side of the upper end of the support frame. This uniformly heated shaping device for knitted fabric processing facilitates flattening and shaping of knitted fabric, facilitates more uniform heating, and facilitates better positioning of the fabric.

[0004] In the above scheme, the knitted fabric is flattened and shaped by a stabilizing plate, a winding roller, and an electric telescopic rod to facilitate better and more uniform heating, resulting in the following disadvantages: when the existing heating shaping device is in use, the fabric cannot dissipate heat in time during the heating and shaping process. The existing knitted fabric shaping equipment uses natural cooling and then stacking, which leads to an increase in the production line and processing time. There is also the problem that the fabric surface has not been cooled to the required temperature, resulting in creases after the knitted fabric is stacked. When the shaping is completed, the fabrics are stacked together so that the heat cannot be dissipated, which makes the fabric shaping effect poor and reduces the overall work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a knitted fabric shaping device, which solves the problem that the knitted fabric cannot dissipate heat in time during the heating and shaping process by using a cooling mechanism, a heat dissipation mechanism and a swing mechanism in combination.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solution: a shaping device for knitted fabric, including a shaping device body, a bottom plate is provided on the shaping device body, two baffles are installed on the top of the bottom plate, a cooling mechanism is provided on the top of the bottom plate, a heat dissipation mechanism is provided on one side of the baffle, a swing mechanism is provided on one side of the baffle, and a limiting mechanism is provided on one side of the baffle.

[0007] Preferably, the cooling mechanism includes a first rotating joint on the left and right sides, the first rotating joint is fixedly embedded in the baffle, a first liquid-cooling rod is rotatably installed between the first rotating joints on the left and right sides, a second rotating joint is fixedly embedded in the baffle, a second liquid-cooling rod is rotatably installed between the second rotating joints, the first rotating joint on the left is fixedly connected to the second rotating joint on the left through a connecting pipe, a third rotating joint is fixedly embedded in the baffle, a third liquid-cooling rod is rotatably installed between the two groups of third rotating joints, the second rotating joint on the right is fixedly connected to the third rotating joint on the right through a pipeline, a fourth rotating joint is fixedly embedded in the baffle on the left, a fourth liquid-cooling rod is rotatably installed on the fourth rotating joint, the third rotating joint on the left is fixedly connected to the fourth rotating joint on the left through a pipeline, a swing plate is fixedly connected to the fourth liquid-cooling rod, and a water inlet pipe is fixedly connected to the first rotating joint on the right.

[0008] Preferably, the swing mechanism includes a template, which is fixedly connected to the baffle on the right side, and a support rod is fixedly connected to the baffle, and a fifth rotating joint is fixedly embedded on the support rod, the right end of the fourth liquid-cooling rod is fixedly connected to an extension rod, the right end of the extension rod is rotatably connected to the fifth rotating joint, and the fifth rotating joint is fixedly connected to a water outlet pipe, and a card is fixedly connected to the extension rod, and a slide groove is provided on the card plate, and a first motor is installed on the template, and the output end of the first motor is fixedly connected to a penetrating rod, and an adapter plate is fixedly connected to the penetrating rod, and a slide is rotatably installed on the adapter plate, and the slide is slidably connected to the slide groove.

[0009] Preferably, the heat dissipation mechanism includes a fixed plate, a plurality of liquid cooling tubes are installed on the fixed plate, the plurality of liquid cooling tubes pass through the fixed plate, a plurality of cooling fins are provided on one side of the liquid cooling tubes, the plurality of cooling fins are passed through by the liquid cooling tubes, a connecting frame is installed on the top of the cooling fins, and a fan is installed on the top of the connecting frame.

[0010] Preferably, the limiting mechanism includes a first movable plate and a second movable plate, and a bidirectional threaded rod is threaded through the first movable plate and the second movable plate. The end of the bidirectional threaded rod is rotatably connected to the baffle, and a second motor is installed on the baffle, and the output end of the second motor is fixedly connected to the bidirectional threaded rod.

[0011] Preferably, a plurality of fixing rods are provided through which the first movable plate and the second movable plate slide together, and the ends of the fixing rods are fixedly connected to the baffle.

[0012] Preferably, the cold swing mechanism includes an L-shaped plate, a first motor is mounted on the L-shaped plate, an infrared distance transmitter is mounted on the first movable plate, and an infrared distance receiver is mounted on the second movable plate.

[0013] Preferably, a storage box is installed on the top of the bottom plate, two slide grooves are provided on the bottom plate, a handle is installed on one side of the storage box, and a heater is provided on one side of the bottom plate.

[0014] Preferably, the baffle is fixedly connected to an infusion tube, the left end of the left infusion tube is fixedly connected to the left second rotating joint through a pipeline, the right end of the left infusion tube is fixedly connected to the liquid cooling tube, and the liquid outlet end of the liquid cooling tube is fixedly connected to the right infusion tube.

[0015] Preferably, a rubber pad is installed at the bottom of the base plate.

[0016] Compared with the prior art, the knitted fabric shaping device using the above technical solution has the following beneficial effects:

[0017] 1. In use, by adding coolant to the first rotating joint, the coolant then flows along the first liquid-cooling rod into the second rotating joint, then along the second liquid-cooling rod into the third rotating joint, and then along the third liquid-cooling rod. At this time, all the liquid-cooling rods are quickly cooled down, and then the knitted cloth is quickly cooled down on the liquid-cooling rod, so as to avoid the knitted cloth surface temperature being too high and causing creases to appear when folded after shaping, which is conducive to the long-term operation of the shaping device, thereby helping to improve the stability of the shaping device in use. This structure is easy to use, improves work efficiency, and improves the quality of the knitted cloth. Coolant is injected into the liquid cooling pipe through the infusion pipe, and then the liquid cooling pipe is quickly cooled down, and then the cooling plate connected to the liquid cooling pipe is quickly cooled down, and then the fan on the connecting frame is turned on. Under the action of the fan and the cooling plate, cold air is quickly blown downward, thereby strengthening the cooling of the knitted cloth, improving work efficiency, being convenient and quick, and saving cooling time;

[0018] 2. In use, by starting the first motor and then rotating the output end of the second motor, the penetrating rod connected to the output end of the second motor is rotated, thereby driving the adapter plate to move, thereby driving the slide connected to the adapter plate to move, and then under the action of the slide, the card plate swings left and right, thereby driving the swing plate to swing regularly, so that the knitted fabric is regularly spread flat in the storage box, and automatically collects the knitted fabric, which is convenient and fast, saves time, improves work efficiency, reduces the labor intensity of workers, and is convenient for staff to uniformly handle the knitted fabric. By starting the second motor, the bidirectional threaded rod connected to the second motor is rotated, and then the first movable plate and the second movable plate passing through the bidirectional threaded rod are moved toward the center, and the movement is prevented from deflecting under the action of the fixed rod, and then the infrared distance transmitter and the infrared distance receiver move to the appropriate position and stop, thereby limiting the knitted fabric and preventing the knitted fabric from deflecting, improving the utilization efficiency of the shaping device, and helping to improve production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of an embodiment.

[0020] Figure 2 It is a schematic three-dimensional cross-sectional view of an embodiment.

[0021] Figure 3 Schematic diagram of the cooling mechanism in the embodiment.

[0022] Figure 4 Schematic diagram of the heat dissipation mechanism in the embodiment.

[0023] Figure 5 Schematic diagram of the swing mechanism in the embodiment.

[0024] Figure 6 Schematic diagram of the limiting mechanism in the embodiment.

[0025] In the figure: 1, shaping device body; 2, cooling mechanism; 3, heat dissipation mechanism; 4, swing mechanism; 5, limit mechanism; 6, heater; 101, bottom plate; 102, baffle; 103, storage box; 104, slide; 201, first rotating joint; 202, first liquid cooling rod; 203, second rotating joint; 204, second liquid cooling rod; 205, third rotating joint; 206, second liquid cooling rod; 207, infusion tube; 208, fourth rotating joint; 209, fourth liquid cooling rod; 210, extension rod; 2 11. Fifth rotating joint; 212. Support rod; 301. Fixed plate; 302. Liquid cooling tube; 303. Cooling fin; 304. Connecting frame; 305. Fan; 401. Plate; 402. First motor; 403. Penetrating rod; 404. Adapter plate; 405. Slide plate; 406. Card plate; 501. First movable plate; 502. Infrared distance transmitter; 503. Second movable plate; 504. Infrared distance receiver; 505. Fixed rod; 506. Second motor; 507. Bidirectional threaded rod. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0027] like Figure 1-Figure 3 As shown, a shaping device for knitted fabric includes a shaping device body 1, a bottom plate 101 is provided on the shaping device body 1, two baffles 102 are installed on the top of the bottom plate 101, a cooling mechanism 2 is provided on the top of the bottom plate 101, a heat dissipation mechanism 3 is provided on one side of the baffle 102, a swing mechanism 4 is provided on one side of the baffle 102, and a limiting mechanism 5 is provided on one side of the baffle 102. The cooling mechanism 2 includes left and right first rotating joints 201, the first rotating joints 201 are fixedly embedded in the baffle 102, a first liquid-cooling rod 202 is rotatably installed between the left and right first rotating joints 201, a second rotating joint 203 is fixedly embedded in the baffle 102, and a second liquid-cooling rod 204 is rotatably installed between the second rotating joints 203. The first rotating joint 201 on the left is fixedly connected to the second rotating joint 203 on the left through a connecting pipe, a third rotating joint 205 is fixedly embedded on the baffle 102, and a third liquid-cooling rod 206 is rotatably installed between the two groups of third rotating joints 205. The second rotating joint 203 on the right is fixedly connected to the third rotating joint 205 on the right through a pipeline, a fourth rotating joint 208 is fixedly embedded on the left baffle 102, and a fourth liquid-cooling rod 209 is rotatably installed on the fourth rotating joint 208. The third rotating joint 205 on the left is fixedly connected to the fourth rotating joint 208 on the left through a pipeline, a swing plate is fixedly connected to the fourth liquid-cooling rod 209, and a water inlet pipe is fixedly connected to the first rotating joint 201 on the right.

[0028] During use, by adding coolant to the first rotating joint 201, the coolant then flows along the first liquid-cooling rod 202 into the second rotating joint 203, then along the second liquid-cooling rod 204 into the third rotating joint 205, and then along the third liquid-cooling rod 206. At this time, all the liquid-cooling rods are quickly cooled down, and then the knitted cloth is quickly cooled on the liquid-cooling rods, avoiding the knitted cloth surface temperature being too high, resulting in creases when folded after shaping, which is conducive to the long-term operation of the shaping device, thereby helping to improve the stability of the shaping device during use. This structure is easy to use, improves work efficiency, and improves the quality of the knitted cloth.

[0029] like Figures 1-4 As shown, the heat dissipation mechanism 3 includes a fixed plate 301, on which a plurality of liquid cooling tubes 302 are installed, and the plurality of liquid cooling tubes 302 pass through the fixed plate 301, and a plurality of cooling fins 303 are provided on one side of the liquid cooling tubes 302, and the plurality of cooling fins 303 are passed through by the liquid cooling tubes 302, and a connecting frame 304 is installed on the top of the cooling fins 303, and a fan 305 is installed on the top of the connecting frame 304.

[0030] During use, coolant is injected into the liquid cooling tube 302 through the infusion tube 207, and then the liquid cooling tube 302 is cooled quickly, and then the cooling fin 303 connected to the liquid cooling tube 302 is cooled quickly, and then the fan 305 on the connecting frame 304 is turned on. Under the action of the fan 305 and the cooling fin 303, cold air is blown downward quickly, thereby enhancing the cooling of the knitted fabric, improving work efficiency, being convenient and quick, and saving cooling time.

[0031] like Figure 1-Figure 5 As shown, the swing mechanism 4 includes a template 401, which is fixedly connected to the baffle 102 on the right side, and a support rod 212 is fixedly connected to the baffle 102, and a fifth rotating joint 211 is fixedly embedded on the support rod 212. The right end of the fourth liquid-cooling rod 209 is fixedly connected to the extension rod 210, and the right end of the extension rod 210 is rotatably connected to the fifth rotating joint 211. The fifth rotating joint 211 is fixedly connected to a water outlet pipe, and a clamping plate 406 is fixedly connected to the extension rod 210, and a slide groove 104 is provided on the clamping plate 406. A first motor 402 is installed on the template 401, and the output end of the first motor 402 is fixedly connected to a penetrating rod 403, and an adapter plate 404 is fixedly connected to the penetrating rod 403. A slide plate 405 is rotatably installed on the adapter plate 404, and the slide plate 405 is slidably connected to the slide groove 104.

[0032] During use, the first motor 402 is started and then the output end of the second motor 506 is rotated to rotate the penetrating rod 403 connected to the output end of the second motor 506, thereby driving the adapter plate 404 to move, thereby driving the slide plate 405 connected to the adapter plate 404 to move, and then under the action of the slide plate 405, the card plate 406 is swung left and right, thereby driving the fourth liquid cooling rod 209 to swing regularly, so that the knitted cloth is regularly spread flat in the storage box 103, realizing automatic collection of knitted cloth, which is convenient and fast, saves time, improves work efficiency, reduces the labor intensity of workers, and facilitates the staff to uniformly handle the knitted cloth.

[0033] like Figures 1-6 As shown, the limiting mechanism 5 includes a first movable plate 501 and a second movable plate 503, and the first movable plate 501 and the second movable plate 503 are threaded with a bidirectional threaded rod 507, and the end of the bidirectional threaded rod 507 is rotatably connected to the baffle 102. The baffle 102 is equipped with a second motor 506, and the output end of the second motor 506 is fixedly connected to the bidirectional threaded rod 507. The first movable plate 501 and the second movable plate 503 are slidably penetrated by a plurality of fixed rods 505, and the end of the fixed rod 505 is fixedly connected to the baffle 102. The first movable plate 501 is equipped with a red An external distance transmitter 502, an infrared distance receiver 504 is installed on the second movable plate 503, a storage box 103 is installed on the top of the base plate 101, two slide grooves 104 are provided on the base plate 101, a handle is installed on one side of the storage box 103, a heater 6 is provided on one side of the base plate 101, the baffle 102 is fixedly connected to the infusion tube 207, the left end of the left infusion tube 207 is fixedly connected to the left second rotating joint 203 through a pipeline, the right end of the left infusion tube 207 is fixedly connected to the liquid cooling tube 302, and the liquid outlet end of the liquid cooling tube 302 is fixedly connected to the right infusion tube 207.

[0034] During use, the second motor 506 is started to rotate the bidirectional threaded rod 507 connected to the second motor 506, and then the first movable plate 501 and the second movable plate 503 passing through the bidirectional threaded rod 507 are moved toward the center, and the movement is prevented from being offset under the action of the fixed rod 505. Then, under the action of the infrared distance transmitter 502 and the infrared distance receiver 504, it moves to the appropriate position and stops, thereby limiting the knitted cloth and preventing the knitted cloth from being offset, thereby improving the use efficiency of the shaping device and helping to improve production efficiency and product quality.

[0035] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A knitted fabric shaping device, comprising a shaping device body (1), characterized in that: A base plate (101) is provided on the main body (1) of the shaping device, two baffles (102) are installed on the top of the base plate (101), a cooling mechanism (2) is provided on the top of the base plate (101), a heat dissipation mechanism (3) is provided on one side of the baffle (102), a swing mechanism (4) is provided on one side of the baffle (102), and a limiting mechanism (5) is provided on one side of the baffle (102).

2. A knitted fabric shaping device according to claim 1, characterized in that: The cooling mechanism (2) includes left and right first rotating joints (201), the first rotating joints (201) are fixedly embedded in the baffle (102), a first liquid cooling rod (202) is rotatably installed between the left and right first rotating joints (201), a second rotating joint (203) is fixedly embedded in the baffle (102), a second liquid cooling rod (204) is rotatably installed between the second rotating joints (203), the first rotating joint (201) on the left is fixedly connected to the second rotating joint (203) on the left through a connecting pipe, a third rotating joint (205) is fixedly embedded in the baffle (102), and the two A third liquid cooling rod (206) is rotatably mounted between the third rotating joints (205) of the group, the second rotating joint (203) on the right is fixedly connected to the third rotating joint (205) on the right through a pipeline, a fourth rotating joint (208) is fixedly embedded on the baffle (102) on the left, a fourth liquid cooling rod (209) is rotatably mounted on the fourth rotating joint (208), the third rotating joint (205) on the left is fixedly connected to the fourth rotating joint (208) on the left through a pipeline, a swing plate is fixedly connected to the fourth liquid cooling rod (209), and a water inlet pipe is fixedly connected to the first rotating joint (201) on the right.

3. A knitted fabric shaping device according to claim 2, characterized in that: The swing mechanism (4) includes a mold plate (401), the mold plate (401) is fixedly connected to the baffle (102) on the right side, the baffle (102) is fixedly connected to a support rod (212), the support rod (212) is fixedly embedded with a fifth rotating joint (211), the right end of the fourth liquid cooling rod (209) is fixedly connected to an extension rod (210), the right end of the extension rod (210) is rotatably connected to the fifth rotating joint (211), and the fifth rotating joint (211) is fixedly connected to the extension rod (210). A water outlet pipe is provided, a clamping plate (406) is fixedly connected to the extension rod (210), a chute (104) is provided on the clamping plate (406), a first motor (402) is installed on the profile plate (401), a penetrating rod (403) is fixedly connected to the output end of the first motor (402), an adapter plate (404) is fixedly connected to the penetrating rod (403), a slide plate (405) is rotatably installed on the adapter plate (404), and the slide plate (405) is slidably connected to the chute (104).

4. A knitted fabric shaping device according to claim 3, characterized in that: The heat dissipation mechanism (3) includes a fixed plate (301), a plurality of liquid cooling tubes (302) are installed on the fixed plate (301), the plurality of liquid cooling tubes (302) pass through the fixed plate (301), a plurality of cooling fins (303) are provided on one side of the liquid cooling tube (302), the plurality of cooling fins (303) are passed through by the liquid cooling tube (302), a connecting frame (304) is installed on the top of the cooling fins (303), and a fan (305) is installed on the top of the connecting frame (304).

5. A knitted fabric shaping device according to claim 4, characterized in that: The limiting mechanism (5) comprises a first movable plate (501) and a second movable plate (503), wherein a bidirectional threaded rod (507) is threadedly passed through the first movable plate (501) and the second movable plate (503), and an end of the bidirectional threaded rod (507) is rotatably connected to the baffle (102). A second motor (506) is mounted on the baffle (102), and an output end of the second motor (506) is fixedly connected to the bidirectional threaded rod (507).

6. A knitted fabric shaping device according to claim 5, characterized in that: The first movable plate (501) and the second movable plate (503) are slidably provided with a plurality of fixing rods (505), and the ends of the fixing rods (505) are fixedly connected to the baffle (102).

7. A knitted fabric shaping device according to claim 6, characterized in that: An infrared distance transmitter (502) is installed on the first movable plate (501), and an infrared distance receiver (504) is installed on the second movable plate (503).

8. A knitted fabric shaping device according to claim 7, characterized in that: A storage box (103) is installed on the top of the bottom plate (101), two slide grooves (104) are provided on the bottom plate (101), a handle is installed on one side of the storage box (103), and a heater (6) is provided on one side of the bottom plate (101).

9. The knitted fabric shaping device according to claim 8, characterized in that: The baffle (102) is fixedly connected to a liquid infusion tube (207), the left end of the left liquid infusion tube (207) is fixedly connected to the left second rotating joint (203) through a pipeline, the right end of the left liquid infusion tube (207) is fixedly connected to the liquid cooling tube (302), and the liquid outlet end of the liquid cooling tube (302) is fixedly connected to the right liquid infusion tube (207).

10. The knitted fabric shaping device according to claim 9, characterized in that: A rubber pad is installed at the bottom of the bottom plate (101).

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