Fiber shaping device
Through the combination of rack and rack transmission and stirring paddle systems, the problems of low production efficiency and poor discharge quality of fiber shaping equipment are solved, and efficient fiber shaping and uniform distribution are achieved to reduce equipment wear.
Patent Information
- Application Number
- CN202421666941.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The production efficiency of existing fiber shaping equipment is inefficient, and fiber precipitation is uncontrolled, resulting in equipment wear and degradation of discharge quality.
The gear rack and rack transmission system is used to control the movement of the heating plate, combined with the stirring function of the stirring paddle, the excess moisture is discharged through the water leakage hole, and the fibers are fixed and evenly distributed.
It improves the efficiency and discharge quality of fiber setting, reduces the wear of the equipment, and ensures the uniform density and shaping effect of the fiber material.
Smart Images

Figure CN223240461U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of papermaking, in particular to a fiber shaping device. Background Art
[0002] Fiber usually refers to a long and thin material, such as cotton, wool, silk, etc. These fibers can be spun into threads or ropes for making textiles, ropes, fabrics, etc. Fiber shaping devices refer to equipment used to process and shape fiber materials in industrial production. These devices can be used to process various types of fiber materials, such as plastic fibers, textile fibers, etc., and process them into the desired shape, structure or size;
[0003] A search revealed a Chinese patent with publication number CN217378393U, which discloses a pulp fiber shaping device. The patent describes a device that is directly connected to a shaping box via a vacuum pump. The vacuum pump motor does not need to pass through a reduction gearbox, resulting in faster control accuracy and response speed. A vacuum meter is connected to the shaping box, and the meter is used to monitor the vacuum level of the shaping box in real time and provide feedback on the vacuum level. This device can shape the pulp before drying, shaping the pulp fibers while they are cross-woven. After deformation and shaping, the fibers impart a three-dimensional, air-woven feel to the paper, improving softness and comfort, and enhancing the paper's water-holding and oil-absorbing capabilities.
[0004] The equipment production process in this scheme usually requires more operating steps and a longer production cycle, which will lead to low production efficiency. Uncontrolled fiber precipitation will cause increased wear and damage to the equipment. Fiber precipitation will accumulate on the surface or inside the equipment, thereby affecting the quality of the output material. In order to solve this technical problem, the utility model proposes a fiber shaping device. Summary of the Invention
[0005] (1) Technical problems solved
[0006] The equipment production process in this scheme usually requires more operating steps and a longer production cycle, which will lead to low production efficiency. Uncontrolled fiber precipitation will cause increased wear and damage to the equipment. Fiber precipitation will accumulate on the surface or inside the equipment, thereby affecting the quality of the output material. In order to solve this technical problem, the utility model proposes a fiber shaping device.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fiber shaping device, comprising a base plate, the top wall of the base plate is fixedly connected to a bracket, the top wall of the bracket is fixedly connected to a fixed block, a driving motor 1 is installed inside the fixed block, the output end of the driving motor 1 is fixedly connected to a gear, the outer wall of the gear is meshed with a rack, the rack is slidably connected to the inside of the rack, the bottom wall of the rack is fixedly connected to a connecting column, one end of the connecting column is fixedly connected to a heating plate, the top wall of the base plate is fixedly connected to a supporting leg, the top wall of the supporting leg is fixedly connected to a shell, the middle part of the top wall of the base plate is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a box, a mesh layer is installed inside the box, and a water leakage hole is opened on the outer wall of the box.
[0009] Preferably, two stirring paddles are rotatably connected inside the shell, a pad is fixedly connected to the top wall of the bottom plate, a second driving motor is fixedly connected to the top wall of the pad, and the output end of the second driving motor is welded to one end of the stirring paddle.
[0010] Preferably, a sealing ring is installed inside the shell, and a groove is opened inside the shell.
[0011] Preferably, the two stirring paddles are connected by a belt transmission belt, and a fixing ring is installed at one end of the stirring paddle.
[0012] Preferably, the heating plate is movably connected to the interior of the box, and a handle is installed on one side of the gauze layer.
[0013] Preferably, the support legs are distributed in a rectangular array, and the material of the support legs is stainless steel.
[0014] (3) Beneficial effects
[0015] The utility model provides a fiber shaping device with the following beneficial effects:
[0016] (1) When the box body sinks into the fiber solution and then rises, the excess water is discharged through the water leakage hole, leaving the fiber on the surface of the gauze layer, so that the equipment can obtain a preliminary model. The up and down movement of the rack can drive the up and down movement of the connecting column. A heating plate is fixed on the connecting column. The heating plate moves up and down through the fixed block, and then enters the interior of the box body to heat and dehydrate the fiber on the gauze layer inside the box body. When the fiber dehydration is completed, the equipment completes the shaping of the fiber.
[0017] (2) The rotation of the second output end of the driving motor can drive the rotation of a stirring paddle, and the stirring paddles are connected by a belt drive, which can drive the rotation of another stirring paddle. The rotation of the stirring paddle can stir the fiber solution inside the shell, making it easier for the fibers to settle and making the density of the fibers inside the shell easier to be uniform, thereby improving the discharge quality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the fixing block of the present utility model;
[0020] Figure 3 This is a schematic diagram of the gauze layer structure of the present utility model;
[0021] Figure 4 This is a schematic diagram of the shell structure of the utility model;
[0022] Figure 5 It is a front view structural schematic diagram of the present utility model.
[0023] In the figure: 1. Base plate; 2. Bracket; 3. Fixed block; 4. Rack; 5. Connecting column; 6. Gear; 7. Drive motor 1; 8. Heating plate; 9. Gauze layer; 10. Shell; 11. Groove; 12. Handle; 13. Drive motor 2; 14. Belt drive belt; 15. Fixed ring; 16. Agitator paddle; 17. Sealing ring; 18. Spacer; 19. Cylinder. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0025] See also Figure 1-4 , the utility model provides a technical solution:
[0026] Example 1: A fiber shaping device includes a base plate 1, the top wall of the base plate 1 is fixedly connected to a bracket 2, the base plate 1 and the bracket 2 together constitute the structural support system of the device, ensuring the stability and integrity of the device, the top wall of the bracket 2 is fixedly connected to a fixed block 3, a drive motor 7 is installed inside the fixed block 3, the power output by the drive motor 7 drives the gear 6, so that the transmission between the gear 6 and the rack 4 is realized, thereby controlling the movement and positioning of the heating plate 8, the output end of the drive motor 7 is fixedly connected to the gear 6, and the outer wall of the gear 6 is meshed with the rack 4 The rack 4 is slidably connected to the inside of the rack 4, and the bottom wall of the rack 4 is fixedly connected to a connecting column 5. One end of the connecting column 5 is fixedly connected to a heating plate 8. The heating plate 8 is fixed to the bottom plate 1 through the connecting column 5 to heat the fiber material to achieve shaping, thereby ensuring that the shape and structure of the fiber material meet the requirements. The top wall of the bottom plate 1 is fixedly connected to a supporting leg, and the top wall of the supporting leg is fixedly connected to a shell 10. The middle part of the top wall of the bottom plate 1 is fixedly connected to a cylinder 19, and the output end of the cylinder 19 is fixedly connected to a box body. A mesh layer 9 is installed inside the box body, and a water leakage hole is opened on the outer wall of the box body.
[0027] Embodiment 2: The difference between this embodiment and embodiment 1 is that, the interior of the shell 10 is rotatably connected to two stirring paddles 16, the top wall of the bottom plate 1 is fixedly connected to a pad 18, the pad 18 is fixed to the top of the bottom plate 1, and is used to install the second drive motor 13, the top wall of the pad 18 is fixedly connected to the second drive motor 13, the output end of the second drive motor 13 is welded to one end of the stirring paddle 16, and the second drive motor 13 is connected to the stirring paddle 16 through a fixing ring 15, thereby realizing the movement of the stirring system, which helps to mix and evenly distribute the fiber material and improve the molding quality. A sealing ring is installed inside the shell 10 17. A groove 11 is provided inside the shell 10, and the groove 11 facilitates the removal of the gauze layer 9 through the handle 12. The two stirring paddles 16 are connected by a belt drive belt 14, and a fixing ring 15 is installed at one end of the stirring paddle 16. The heating plate 8 is movably connected to the inside of the box. A handle 12 is installed on one side of the gauze layer 9. The setting of the handle 12 facilitates the operator's control and maintenance of the equipment, and improves the convenience and humanization of the equipment. The gauze layer 9 has the function of filtering fiber materials. The support legs are distributed in a rectangular array, and the material of the support legs is stainless steel. Stainless steel can increase the supporting force of the equipment.
[0028] It should be noted that the model of the heating plate 8 is Tempco HBB Series-Model HBB00103.
[0029] During operation, the prepared fiber solution is first placed inside the shell 10. At this time, the drive motor 2 13 fixed on the pad 18 is turned on. The rotation of the output end of the drive motor 2 13 can drive the rotation of a stirring paddle 16. The stirring paddles 16 are connected by a belt transmission belt 14, which can drive the rotation of another stirring paddle 16. The rotation of the stirring paddle 16 can stir the fiber solution inside the shell 10, so that the fiber is not easy to precipitate and the density of the fiber inside the shell 10 is easy to be uniform, thereby improving the discharge quality of the equipment. A cylinder 19 is installed under the shell 10. The upward movement of the output end of the cylinder 19 can drive the upward movement of the box body. Leakage holes are set around the box body. When the box sinks into the fiber solution and then rises, the excess water is discharged through the leaking hole, leaving the fiber on the surface of the gauze layer 9, so that the equipment obtains a preliminary model. A fixed block 3 is installed above the bracket 2, and a drive motor 7 is installed inside the fixed block 3. The rotation of the output end of the drive motor 7 can drive the rotation of the gear 6, and the rotation of the gear 6 can drive the up and down movement of the rack 4. The up and down movement of the rack 4 can drive the up and down movement of the connecting column 5. A heating plate 8 is fixed on the connecting column 5, and the heating plate 8 moves up and down through the fixed block 3, and then enters the interior of the box to heat and dehydrate the fibers on the gauze layer 9 inside the box. When the fiber dehydration is completed, the equipment completes the shaping of the fiber.
[0030] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
Claims
1. A fiber shaping device, characterized in that: The invention comprises a bottom plate (1), the top wall of the bottom plate (1) is fixedly connected to a bracket (2), the top wall of the bracket (2) is fixedly connected to a fixing block (3), a driving motor (7) is installed inside the fixing block (3), the output end of the driving motor (7) is fixedly connected to a gear (6), the outer wall of the gear (6) is meshedly connected to a rack (4), the rack (4) is slidably connected to the inside of the rack (4), the bottom wall of the rack (4) is fixedly connected to a connecting column (5), one end of the connecting column (5) is fixedly connected to a heating plate (8), the top wall of the bottom plate (1) is fixedly connected to a supporting leg, the top wall of the supporting leg is fixedly connected to a shell (10), the middle part of the top wall of the bottom plate (1) is fixedly connected to a cylinder (19), the output end of the cylinder (19) is fixedly connected to a box body, a mesh layer (9) is installed inside the box body, and a water leakage hole is opened on the outer wall of the box body.
2. A fiber shaping device according to claim 1, characterized in that: Two stirring paddles (16) are rotatably connected inside the shell (10), a pad (18) is fixedly connected to the top wall of the bottom plate (1), a second driving motor (13) is fixedly connected to the top wall of the pad (18), and an output end of the second driving motor (13) is welded to one end of the stirring paddle (16).
3. A fiber shaping device according to claim 1, characterized in that: A sealing ring (17) is installed inside the housing (10), and a groove (11) is provided inside the housing (10).
4. A fiber shaping device according to claim 2, characterized in that: The two stirring paddles (16) are connected via a belt transmission belt (14), and a fixing ring (15) is installed at one end of the stirring paddle (16).
5. A fiber shaping device according to claim 1, characterized in that: The heating plate (8) is movably connected to the interior of the box, and a handle (12) is installed on one side of the gauze layer (9).
6. A fiber shaping device according to claim 1, characterized in that: The support legs are distributed in a rectangular array, and the material of the support legs is stainless steel.
Citation Information
Patent Citations
Paper pulp fiber shaping device
CN217378393U