Closed brake

By designing a closed brake, the magnetic coil is used to control the adsorption and reset of the brake brake pad and the anti-wear plate, and combining the elastic reaction force of the return spring and the abutment rod, the problem of open brake being susceptible to the environment is solved, achieving good braking performance and protection effect.

CN223241945UActive Publication Date: 2025-08-19JIANGSU HENGXIN RUNXIANG ELECTROMECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202422650177.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-19
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing open brakes are susceptible to external environment, resulting in reduced braking performance, shortened service life, poor heat dissipation performance, poor dust and waterproofing capabilities, and unstable braking performance.

Method used

A closed brake is designed, and a magnetic coil is used to control the adsorption and resetting of the brake brake pad and the anti-wear plate, and the brake is achieved by combining the elastic reaction force of the return spring and the abutment rod to achieve braking. It is equipped with a sealing gasket to improve sealing performance and prevent dust and moisture from invading.

Benefits of technology

It improves braking performance, extends service life, and enhances protection. It is suitable for various vehicle models and industrial equipment, and is easy to install and compact in structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a closed brake, which belongs to the field of brakes and comprises an end cover body, a brake pad detachably connected to the interior of the end cover body, an anti-wear sheet detachably mounted in the end cover body and a plurality of mounting holes formed in the end cover body. A brake structure used for limiting the brake pad is arranged in the mounting hole and comprises a connecting plate fixedly connected to the interior of the mounting hole, a mounting cylinder fixedly connected to the exterior of the connecting plate and a reset spring fixedly connected to the inner bottom wall of the mounting cylinder. According to the closed brake, the magnetic coil is powered on through the controller, so that a gap is formed between the brake pad and the anti-abrasion sheet, and at the moment, the motor works; after the magnetic coil is powered off through the controller, the brake pad is reset through the elastic counter-acting force of the reset spring and the abutting rod, so that the brake pad makes contact with the anti-abrasion piece, the braking effect is achieved, and the advantage of being good in braking performance is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of brakes, and in particular to a closed brake. Background Art

[0002] With the rapid development of modern industrial technology, electric motors and their supporting equipment are increasingly used in fields such as industrial automation, rail transportation, and power transmission. As a crucial component of the motor system, the performance of the electromagnetic brake directly impacts the safety, stability, and reliability of the entire system. The armature, a key component of the electromagnetic brake, has a significant impact on its overall performance, including its design, material, and performance.

[0003] Open brakes are commonly used in vehicle braking systems. These brakes transmit braking force through exposed friction pads and brake discs. However, this design is susceptible to environmental influences such as dust and moisture, leading to reduced braking performance and a shortened service life. Furthermore, open brakes have poor heat dissipation, and prolonged high-load operation can cause elevated temperatures, further exacerbating wear. Furthermore, the friction pads and brake discs are exposed to the external environment for a long time, making them susceptible to contamination and poorly resistant to dust and water, resulting in unstable braking performance and a shortened service life. Therefore, a closed brake has been proposed to address these issues. Utility Model Content

[0004] In response to the shortcomings of the prior art, the present application provides a closed brake with advantages such as good braking performance and good protection. This solves the problem in the prior art where the brake transmits braking force through exposed friction plates and brake discs. However, this design is easily affected by the external environment, such as dust and moisture, resulting in reduced braking performance and shortened service life. In addition, open brakes have poor heat dissipation performance, and long-term high-load operation will cause the temperature to rise, further exacerbating wear. In addition, because the friction plates and brake discs are exposed to the external environment for a long time, they are easily contaminated and have poor dust and water resistance, resulting in unstable braking performance.

[0005] In summary, the present application provides the following technical solutions: a closed brake comprising an end cover body, a brake pad detachably connected to the interior of the end cover body, an anti-wear plate detachably mounted to the interior of the end cover body, and a plurality of mounting holes formed in the interior of the end cover body, wherein a brake structure for limiting the position of the brake pad is provided in the interior of the mounting holes;

[0006] The braking structure includes a connecting plate fixedly connected to the inside of the mounting hole, a mounting cylinder fixedly connected to the outside of the connecting plate, a return spring fixedly connected to the bottom wall of the mounting cylinder, an abutment rod fixedly connected to the end of the return spring away from the mounting cylinder, and an anti-slip rubber gasket fixedly connected to the end of the abutment rod away from the return spring.

[0007] The present application adopts the above-mentioned technical solution, and the magnetic coil is energized by the controller, so that the brake pad close to the magnetic coil is magnetically adsorbed, so that a gap is formed between the brake pad and the anti-wear pad, and the motor works at this time; after the magnetic coil is de-energized by the controller, the brake pad is reset by the elastic reaction force of the reset spring and the abutment rod, so that the brake pad and the anti-wear pad are in contact, thereby generating a braking effect, and the braking effect of the brake pad is further improved by arranging the abutment rod and the anti-slip rubber gasket, thereby achieving the advantage of good braking performance; by arranging the end cover body and the sealing gasket, the sealing performance of the brake is improved, and problems such as oil leakage, dust and moisture intrusion are avoided, thereby extending the service life of the brake, effectively enhancing the protective effect of the brake, preventing dust and other impurities from entering the interior of the brake, ensuring the normal operation of the brake, and the overall structure is compact and easy to install, suitable for various vehicle models and industrial equipment, achieving the advantages of strong practicality and good protective effect.

[0008] Furthermore, a number of fixing holes are opened inside the connecting plate, and the mounting tube is a hollow cylinder.

[0009] The beneficial effect of adopting the above further solution is that the connection plate is provided to facilitate installation and disassembly.

[0010] Furthermore, the outer diameter of the return spring is adapted to the inner diameter of the mounting tube, a movable opening adapted to the abutment rod is provided inside the mounting tube, and the end of the anti-slip rubber gasket away from the abutment rod abuts against the back of the brake pad.

[0011] The beneficial effect of adopting the above further solution is that by providing the abutment rod and the anti-slip rubber gasket, a certain degree of buffering is performed to achieve the braking process.

[0012] Furthermore, there are a plurality of the braking structures, and the plurality of the braking structures are ring-shaped and respectively distributed inside a plurality of the mounting holes.

[0013] The beneficial effect of adopting the above further solution is that the braking effect is improved by setting the number of braking structures to be several.

[0014] Furthermore, a magnetic coil is fixedly mounted on the inner bottom wall of the end cover body, a mounting groove is provided on the upper surface of the end cover body, and a sealing gasket adapted thereto is fixedly mounted inside the mounting groove.

[0015] The beneficial effect of adopting the above further solution is that the magnetic coil is powered on and off by the controller, thereby performing braking control.

[0016] Furthermore, the outer diameter of the brake pad is matched with the inner diameter of the end cover body, the brake pad is located between the end cover body and the anti-wear pad, and a motor limiting groove is provided inside the brake pad.

[0017] The beneficial effect of adopting the above further solution is that by setting the motor limit slot, it can be applied to various vehicle models and industrial equipment.

[0018] Furthermore, four positioning rods are fixedly connected to the inner bottom wall of the end cover body, and the four positioning rods are distributed inside the end cover body in a ring shape.

[0019] The beneficial effect of adopting the above further solution is that by providing the positioning rod, the anti-wear plate can be positioned more easily.

[0020] Furthermore, four positioning rods are fixedly connected to the inner bottom wall of the end cover body, and the four positioning rods are distributed inside the end cover body in a ring shape.

[0021] The beneficial effect of adopting the above further solution is that the positioning rod and the fixing bolt are provided for regular inspection and maintenance of the interior of the brake.

[0022] Compared with the prior art, the present application provides a closed brake with the following beneficial effects:

[0023] 1. The enclosed brake energizes the magnetic coil through the controller, so that the brake pad close to the magnetic coil is magnetically adsorbed, so that a gap is formed between the brake pad and the anti-wear pad, and the motor works at this time; after the magnetic coil is de-energized by the controller, the brake pad is reset by the elastic reaction force of the reset spring and the abutment rod, so that the brake pad and the anti-wear pad come into contact, thereby generating a braking effect. By providing the abutment rod and the anti-slip rubber gasket, the braking effect of the brake pad is further improved, achieving the advantage of good braking performance.

[0024] 2. The enclosed brake improves the sealing performance of the brake by providing the end cover body and the sealing gasket, avoids problems such as oil leakage, dust and moisture intrusion, thereby extending the service life of the brake, effectively enhancing the protective effect of the brake, preventing dust and other impurities from entering the brake, ensuring the normal operation of the brake, and the overall structure is compact and easy to install. It is suitable for various vehicle models and industrial equipment, achieving the advantages of strong practicality and good protection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1It is a three-dimensional diagram of the structure of this application;

[0026] Figure 2 It is a sectional perspective view of the structure of the end cover body of the present application;

[0027] Figure 3 It is a structural diagram of the end cover body of the present application;

[0028] Figure 4 This is a schematic diagram of the structure of the anti-wear plate and sealing gasket of the end cover body of the present application;

[0029] Figure 5 It is a structural stereogram of the brake structure of the present application;

[0030] Figure 6 It is a structural sectional stereoscopic diagram of the brake structure of the present application.

[0031] Description of reference numerals:

[0032] 1. End cover body; 2. Brake pad; 3. Anti-wear pad; 4. Sealing washer; 5. Magnetic coil; 6. Mounting hole; 7. Motor limit slot; 8. Connecting plate; 9. Mounting tube; 10. Return spring; 11. Abutment rod; 12. Anti-slip rubber gasket; 13. Positioning rod. DETAILED DESCRIPTION

[0033] See also Figures 1 to 6 In this embodiment, a closed brake includes an end cover body 1, a brake pad 2 detachably connected to the inside of the end cover body 1, an anti-wear pad 3 detachably installed inside the end cover body 1, and a plurality of mounting holes 6 opened inside the end cover body 1. A brake structure for limiting the brake pad 2 is provided inside the mounting hole 6. The brake structure includes a connecting plate 8 fixedly connected to the inside of the mounting hole 6, a mounting tube 9 fixedly connected to the outside of the connecting plate 8, a return spring 10 fixedly connected to the inner bottom wall of the mounting tube 9, an abutment rod 11 fixedly connected to the end of the return spring 10 away from the mounting tube 9, and an anti-slip rubber gasket 12 fixedly connected to the end of the abutment rod 11 away from the return spring 10.

[0034] Wherein, the inside of the connecting plate 8 is provided with a number of fixing holes, and the mounting tube 9 is a hollow cylinder. By arranging the connecting plate 8, it is convenient to install and disassemble.

[0035] Specifically, the outer diameter of the return spring 10 matches the inner diameter of the mounting tube 9. The mounting tube 9 has a movable opening adapted for the abutment rod 11. The end of the anti-slip rubber pad 12, away from the abutment rod 11, abuts the back of the brake pad 2. The return spring 10 is configured as a pagoda-shaped structure, which features a small size and high load capacity. This structure is widely used in applications with limited space and high loads, as well as in shock-absorbing devices, and has a greater pressure resistance.

[0036] By providing the abutment rod 11 and the anti-skid rubber gasket 12 , a certain degree of buffering is performed to realize the braking process, thereby further improving the braking effect of the brake pad 2 and achieving the advantage of good braking performance.

[0037] It should be noted that there are a plurality of braking structures, and the plurality of braking structures are in a ring shape and are respectively distributed inside a plurality of mounting holes 6 .

[0038] In addition, a magnetic coil 5 is fixedly mounted on the inner bottom wall of the end cap body 1. A mounting groove is defined in the upper surface of the end cap body 1, and a matching sealing gasket 4 is fixedly mounted within the mounting groove. The provision of the end cap body 1 and the sealing gasket 4 improves the sealing performance of the brake, preventing problems such as oil leakage, dust, and moisture intrusion, thereby extending the service life of the brake and effectively enhancing the brake's protective effect. Dust and other impurities are prevented from entering the brake interior, ensuring the normal operation of the brake. Furthermore, the overall structure is compact and easy to install, making it suitable for various vehicle models and industrial equipment, achieving the advantages of strong practicality and good protective effect.

[0039] The magnetic coil 5 is energized by the controller, so that the brake pad 2 close to the magnetic coil 5 is magnetically adsorbed, so that a gap is formed between the brake pad 2 and the anti-wear pad 3, and the motor works at this time; after the magnetic coil 5 is de-energized by the controller, the brake pad 2 is reset by the elastic reaction force of the reset spring 10 and the abutment rod 11, so that the brake pad 2 is in contact with the anti-wear pad 3, thereby generating a braking effect and realizing the opening and closing of the brake.

[0040] See also Figure 2 The outer diameter of the brake pad 2 matches the inner diameter of the end cover body 1. The brake pad 2 is located between the end cover body 1 and the anti-wear pad 3. A motor limit slot 7 is provided inside the brake pad 2. By providing the motor limit slot 7, the brake pad 2 can be applied to various vehicle models and industrial equipment, and has a broad market prospect.

[0041] See also Figure 1 In this embodiment, four positioning rods 13 are fixedly connected to the inner bottom wall of the end cover body 1 , and the four positioning rods 13 are distributed inside the end cover body 1 in a ring shape.

[0042] Among them, the interior of the anti-wear plate 3 is provided with a number of connecting holes, and the internal threads of the connecting holes are connected to fixing bolts extending to the interior of the end cover body 1. By setting the positioning rod 13 and the fixing bolts, it is used to regularly check and maintain the interior of the brake.

[0043] The working principle of the above embodiment is:

[0044] When in use, the magnetic coil 5 is energized by the controller, so that the brake pad 2 close to the magnetic coil 5 is magnetically attracted, so that a gap is formed between the brake pad 2 and the anti-wear pad 3, and the motor works at this time; after the magnetic coil 5 is de-energized by the controller, the brake pad 2 is reset by the elastic reaction force of the reset spring 10 and the abutment rod 11, so that the brake pad 2 contacts the anti-wear pad 3, thereby producing a braking effect. By providing the abutment rod 11 and the anti-slip rubber gasket 12, the braking effect of the brake pad 2 is further improved. By providing the end cover body 1 and the sealing gasket 4, the sealing performance of the brake is improved, and problems such as oil leakage, dust and moisture intrusion are avoided, thereby extending the service life of the brake, effectively enhancing the protective effect of the brake, and preventing dust and other impurities from entering the interior of the brake, ensuring the normal operation of the brake, and the overall structure is compact and easy to install, suitable for various vehicle models and industrial equipment. By providing the positioning rod 13 and the fixing bolt, it can be used for regular inspection and maintenance of the interior of the brake.

Claims

1. A closed brake, characterized in that: The invention comprises an end cover body (1), a brake pad (2) detachably connected to the interior of the end cover body (1), an anti-wear pad (3) detachably mounted inside the end cover body (1), and a plurality of mounting holes (6) provided inside the end cover body (1), wherein a brake structure for limiting the brake pad (2) is provided inside the mounting holes (6); The braking structure comprises a connecting plate (8) fixedly connected to the inside of the mounting hole (6), a mounting tube (9) fixedly connected to the outside of the connecting plate (8), a return spring (10) fixedly connected to the inner bottom wall of the mounting tube (9), an abutting rod (11) fixedly connected to one end of the return spring (10) away from the mounting tube (9), and an anti-slip rubber gasket (12) fixedly connected to one end of the abutting rod (11) away from the return spring (10).

2. The enclosed brake according to claim 1, characterized in that: A number of fixing holes are provided inside the connecting plate (8), and the mounting cylinder (9) is a hollow cylinder.

3. The enclosed brake according to claim 1, characterized in that: The outer diameter of the return spring (10) is adapted to the inner diameter of the mounting tube (9), and a movable opening adapted to the abutment rod (11) is provided inside the mounting tube (9), and the end of the anti-slip rubber gasket (12) away from the abutment rod (11) abuts against the back of the brake pad (2).

4. The enclosed brake according to claim 1, characterized in that: There are a plurality of the braking structures, and the plurality of the braking structures are in a ring shape and are respectively distributed inside a plurality of the mounting holes (6).

5. The enclosed brake according to claim 1, characterized in that: A magnetic coil (5) is fixedly mounted on the inner bottom wall of the end cover body (1), and a mounting groove is provided on the upper surface of the end cover body (1), wherein a sealing gasket (4) adapted thereto is fixedly mounted inside the mounting groove.

6. The enclosed brake according to claim 1, characterized in that: The outer diameter of the brake pad (2) is adapted to the inner diameter of the end cover body (1); the brake pad (2) is located between the end cover body (1) and the anti-wear pad (3); and a motor limiting groove (7) is provided inside the brake pad (2).

7. The enclosed brake according to claim 1, characterized in that: Four positioning rods (13) are fixedly connected to the inner bottom wall of the end cover body (1), and the four positioning rods (13) are distributed in a ring shape inside the end cover body (1).

8. The enclosed brake according to claim 1, characterized in that: A number of connection holes are provided inside the anti-wear plate (3), and the internal threads of the connection holes are connected to fixing bolts extending to the interior of the end cover body (1).