Air conditioner indoor unit and air conditioner

By setting inclined raised ribs and sealing structures on the air duct board of the air conditioner indoor unit, the problem of condensation water flowing to the heat exchanger is solved, the service life and sealing effect of the air conditioner indoor unit is improved, and the cost and maintenance difficulty are reduced.

CN223242872UActive Publication Date: 2025-08-19QINGDAO HAIER AIR CONDITIONER GENERAL CORP LTD +1
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Patent Information

Application Number
CN202422399147.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-19
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the working process of the air conditioning indoor unit, the condensate generated in the air duct may flow to the heat exchanger, causing the heat exchanger to fail and affect the service life.

Method used

The convex ribs on the air duct plate are designed to guide the condensed water inclined to the side away from the heat exchanger, combining the sealing structure and the water connection tray to avoid the accumulation of condensate water.

Benefits of technology

Effectively avoid condensation water accumulation on the heat exchanger, improve the service life and sealing performance of air-conditioning indoor units, and reduce manufacturing costs and maintenance difficulties.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air conditioner indoor unit and an air conditioner. The air conditioner indoor unit comprises an air duct frame and a heat exchanger. The air duct frame comprises an air duct plate. The air duct plate is vertically arranged on one side of an air duct of the air conditioner indoor unit. The heat exchanger comprises a tube plate which is fixedly connected to one transverse end of the air duct plate. The face, away from the air duct, of the air duct plate is fixedly connected with a plurality of protruding ribs arranged at intervals in the vertical direction. In the horizontal direction, the protruding ribs and the tube plate are adjacently arranged at intervals, and the ends, close to the tube plate, of the protruding ribs are higher than the other ends. The air conditioner indoor unit can solve the problem that the service life of the air conditioner indoor unit is affected due to the fact that condensate water in the air duct possibly flows to the heat exchanger and even causes faults of the heat exchanger.
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Description

Technical Field

[0001] The utility model relates to the technical field of air conditioning, in particular to an air-conditioning indoor unit and an air conditioner. Background Art

[0002] Currently, most air conditioners include an air duct and a heat exchanger. The heat exchanger is arranged inside the air duct to guide air through the air duct to the evaporator for heat exchange and discharge the treated air.

[0003] However, during operation of the indoor air conditioner, the temperature difference between the air duct and the room can easily cause condensation in the air duct. This condensation can flow onto the heat exchanger, potentially causing it to malfunction and shortening the life of the indoor air conditioner. Utility Model Content

[0004] In view of the above problems, the present invention is proposed to provide an air-conditioning indoor unit and an air conditioner that overcome the above problems or at least partially solve the above problems, and can solve the problem that condensed water in the air duct may flow onto the heat exchanger and even cause the heat exchanger to malfunction, thereby affecting the service life of the air-conditioning indoor unit.

[0005] Specifically, the utility model provides an air conditioner indoor unit, comprising:

[0006] The air duct frame includes an air duct plate. The air duct plate is vertically arranged on one side of the air duct of the air conditioner indoor unit.

[0007] The heat exchanger includes a tube plate, and the tube plate is fixedly connected to one lateral end of the air duct plate.

[0008] A plurality of raised ribs are fixedly connected to a side of the air duct plate away from the air duct. In the horizontal direction, the raised ribs are spaced and adjacent to the tube plate, and one end of the raised rib close to the tube plate is higher than the other end.

[0009] Optionally, the air duct plate is located on a lateral side of the air outlet of the air conditioner indoor unit.

[0010] In the horizontal direction, the raised rib is spaced apart from the air outlet.

[0011] Optionally, the length of the raised rib is between 30 mm and 80 mm.

[0012] Optionally, the angle between the raised rib and the horizontal direction is between 10° and 45°.

[0013] Optionally, a water receiving tray is provided at the bottom of the air duct frame.

[0014] The projection of the raised rib in the vertical direction is located inside the water receiving tray.

[0015] Optionally, a sealing structure is provided between the air duct plate and the tube plate.

[0016] Optionally, a first flange extends from an edge of the air duct plate close to the tube plate toward the direction of the raised rib, and a second flange extends from an end of the first flange away from the air duct plate toward the tube plate.

[0017] The sealing structure is fixedly connected to one end of the tube plate close to the air duct plate. The first flange and the second flange are both interference-connected to the sealing structure.

[0018] Optionally, at least one first fixing seat extending away from the air duct is fixedly connected to the air duct plate, and a first connecting hole is formed in the first fixing seat. A second fixing seat corresponding to the first fixing seat is fixedly connected to the tube plate, and a second connecting hole is formed in the second fixing seat. The first connecting hole is aligned with the second connecting hole.

[0019] Optionally, the air duct plate and the raised ribs are an integrally formed structure.

[0020] The utility model also provides an air conditioner, comprising:

[0021] The above-mentioned air-conditioning indoor unit.

[0022] An air-conditioning outdoor unit is connected to the air-conditioning indoor unit.

[0023] In the air-conditioning indoor unit of the present invention, the inclined raised ribs guide the condensed water to the side away from the heat exchanger, thereby preventing the condensed water formed on the duct frame from accumulating on the heat exchanger, thereby avoiding the heat exchanger from malfunctioning due to excessive condensed water on the heat exchanger, and improving the service life of the air-conditioning indoor unit.

[0024] Moreover, the raised ribs are designed on one side of the air duct plate close to the tube plate, which also plays a role in strengthening the structural strength of the air duct frame, making the air duct less likely to deform and improving the sealing effect between the air duct frame and the heat exchanger.

[0025] Based on the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will become more aware of the above and other objects, advantages and features of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Hereinafter, some specific embodiments of the present invention will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings:

[0027] Figure 1 This is a schematic structural diagram of a partial structure of an air-conditioning indoor unit according to an embodiment of the present utility model;

[0028] Figure 2 yes Figure 1 Schematic enlarged view of point A in the middle;

[0029] Figure 3 yes Figure 1 Schematic cross-section at the middle BB;

[0030] Figure 4 yes Figure 3 Schematic enlarged view of point C in the middle;

[0031] Figure 5 It is a schematic structural diagram of a part of the structure of an air-conditioning indoor unit according to one embodiment of the present utility model.

[0032] List of reference numerals:

[0033] 100, air duct frame; 110, air duct plate; 111, first flange; 112, second flange; 113, first fixing seat;

[0034] 200, heat exchanger; 210, tube sheet; 211, second fixing seat;

[0035] 300, raised ribs;

[0036] 400, water tray;

[0037] 500, sealing structure;

[0038] 600. Air outlet. DETAILED DESCRIPTION

[0039] Refer to the following Figures 1 to 5To describe the air-conditioning indoor unit and air conditioner of the embodiment of the present invention. In the description of this embodiment, it should be understood that the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features, that is, include one or more of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. When a feature "includes or contains" one or some of the features it covers, unless otherwise specifically described, this indicates that other features are not excluded and other features may be further included.

[0040] Unless otherwise expressly specified or limited, terms such as "disposed," "installed," "connected," "connected," "fixed," and "coupled" should be interpreted broadly. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two elements or interaction between two elements, unless otherwise expressly limited. A person of ordinary skill in the art should be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0041] In addition, in the description of this embodiment, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact via another feature between them. That is, in the description of this embodiment, the first feature being "above," "above," and "above" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below," "below," or "below" the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0042] In the description of the present embodiment, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any appropriate manner in any one or more embodiments or examples.

[0043] Figure 1FIG. 1 is a schematic structural diagram of a partial structure of an air-conditioning indoor unit according to an embodiment of the present invention. Figure 1 As shown, and reference Figures 2 to 5 The embodiment of the present invention provides an air conditioner indoor unit. The air conditioner indoor unit includes an air duct frame 100 and a heat exchanger 200.

[0044] The air duct frame 100 includes an air duct plate 110. The air duct plate 110 is vertically arranged on one side of the air duct of the air conditioner indoor unit.

[0045] The heat exchanger 200 includes a tube sheet 210 , which is fixedly connected to one lateral end of the air duct plate 110 .

[0046] A plurality of vertically spaced ribs 300 are fixedly connected to the side of the air duct plate 110 away from the air duct. In the horizontal direction, the ribs 300 are spaced and adjacent to the tube plate 210, and one end of the rib 300 close to the tube plate 210 is higher than the other end.

[0047] In this embodiment, the duct frame 100 is directly connected to the heat exchanger 200. During air conditioner operation, the temperature of the heat exchanger 200 differs from the room temperature. Direct contact between the duct frame 100 and the heat exchanger 200 generates heat exchange, which easily leads to the formation of condensed water on the duct frame 100. The raised ribs 300, arranged obliquely toward the lower side away from the heat exchanger 200, guide the condensed water to the side away from the heat exchanger 200, preventing the condensed water formed on the duct frame 100 from accumulating on the heat exchanger 200. This, in turn, prevents the heat exchanger 200 from malfunctioning due to excessive condensed water on the heat exchanger 200, thereby extending the service life of the air conditioner indoor unit.

[0048] Over long-term use, the duct support 100 is susceptible to deformation due to factors such as internal and external pressure and temperature changes, which can lead to air leakage between the duct support 100 and the heat exchanger 200. The raised ribs 300, designed on the side of the duct plate 110 near the tube sheet 210, strengthen the structural strength of the duct support 100, preventing the air duct from deforming and improving the sealing effect between the duct support 100 and the heat exchanger 200.

[0049] To ensure the seal between the duct frame 100 and the heat exchanger 200 and ensure the stability of the connection, some existing air conditioner indoor units use a large number of sealing sheet metal parts. The use of sealing sheet metal parts not only increases the manufacturing cost of the air conditioner indoor unit but can also reduce the sealing effect due to improper installation or long-term use. The air duct plate 110 with raised ribs 300 replaces some of the functions of the sealing sheet metal parts to a certain extent, thereby reducing the number of sealing sheet metal parts used, lowering the cost of the air conditioner indoor unit, and simplifying the maintenance and service of the air conditioner indoor unit.

[0050] In some embodiments of the present invention, Figure 1 As shown, the air duct plate 110 is located on a lateral side of the air outlet 600 of the air conditioner indoor unit.

[0051] In the horizontal direction, the raised rib 300 and the air outlet 600 are spaced apart.

[0052] In this embodiment, there is a certain distance between the raised rib 300 and the air outlet 600 to prevent the condensed water from flowing or splashing to the air outlet 600 during the flow process, causing the condensed water to be blown out from the air outlet 600 along with the heat exchange air.

[0053] In some embodiments of the present invention, the length of the raised rib 300 is between 30 mm and 80 mm.

[0054] In this embodiment, if the length of the raised rib 300 is too short, the rib 300 has a poor drainage effect on the condensed water, which is not conducive to the raised rib 300 directing the condensed water to the side away from the heat exchanger 200. The raised rib 300 with a length that is too short also cannot provide sufficient support to ensure the strength of the air duct plate 110. If the length of the raised rib 300 is too long, the difficulty of forming the raised rib 300 and the manufacturing cost are increased.

[0055] The length of the raised rib 300 is between 30 mm and 80 mm, which takes into account the effect of guiding condensed water and the structural strength of the air duct plate 110, and also makes the molding difficulty of the raised rib 300 simpler, thereby reducing the manufacturing cost of the air conditioner indoor unit.

[0056] In some embodiments of the present invention, the angle between the raised rib 300 and the horizontal direction is between 10° and 45°.

[0057] In this embodiment, there is an angle between the raised rib 300 and the horizontal plane, so that under the action of gravity, the condensed water can flow along the raised rib 300 to the end away from the heat exchanger 200, and then the condensed water flows along the air duct plate 110 to the lower side of the air duct frame 100.

[0058] The larger the angle between the raised rib 300 and the horizontal plane, the greater the flow rate of the condensed water. However, when the horizontal distance between the end of the raised rib 300 away from the heat exchanger 200 is constant, the larger the angle between the raised rib 300 and the horizontal plane, the longer the required length of the raised rib 300, making the manufacturing of the raised rib 300 more difficult.

[0059] When the angle between the raised rib 300 and the horizontal plane is between 10° and 45°, it can ensure that the condensed water flows along the raised rib 300 at a faster speed, and can also avoid the manufacturing inconvenience caused by the excessive length of the raised rib 300.

[0060] In some embodiments of the present invention, Figure 3 and Figure 5 As shown, a water receiving tray 400 is provided at the bottom of the air duct frame 100 .

[0061] The projection of the raised rib 300 in the vertical direction is located inside the water receiving tray 400 .

[0062] In this embodiment, a water collection pan 400 is provided at the bottom of the duct frame 100 to collect and store condensed water dripping from components such as the heat exchanger 200 or the duct frame 100. The vertical projection of the raised ribs 300 is located within the water collection pan 400, ensuring that the raised ribs 300 effectively guide the condensed water into the water collection pan 400.

[0063] In some embodiments of the present invention, Figure 4 As shown, a sealing structure 500 is provided between the air duct plate 110 and the tube plate 210 .

[0064] In this embodiment, the design of the sealing structure 500 further improves the sealing performance between the duct frame 100 and the heat exchanger 200, reduces the occurrence of air leakage between the duct frame 100 and the heat exchanger 200, thereby improving the heat exchange efficiency of the air conditioner indoor unit, and further improving the overall quality of the air conditioner.

[0065] In some embodiments of the present invention, the sealing structure 500 is a strip of rubber.

[0066] In some embodiments of the present invention, Figure 4 As shown, a first flange 111 extends from the edge of the air duct plate 110 close to the tube plate 210 toward the raised rib 300 , and a second flange 112 extends from one end of the first flange 111 away from the air duct plate 110 toward the tube plate 210 .

[0067] The sealing structure 500 is fixedly connected to one end of the tube plate 210 close to the air duct plate 110. The first flange 111 and the second flange 112 are both interference-connected to the sealing structure 500.

[0068] In this embodiment, the sealing structure 500 is disposed between the duct plate 110 and the tube sheet 210 to improve the sealing performance between the duct frame 100 and the heat exchanger 200. The first flange 111 and the second flange 112 semi-enclose the outer periphery of the sealing structure 500, thereby ensuring a more stable connection of the sealing structure 500. The first flange 111 and the second flange 112 form an interference fit with the sealing structure 500, ensuring that there is no gap between the duct plate 110 and the sealing structure 500, further improving the sealing performance between the duct frame 100 and the heat exchanger 200.

[0069] In some embodiments of the present invention, Figure 2 As shown, at least one first fixing seat 113 extending away from the air duct is fixedly connected to the air duct plate 110, and a first connection hole is formed in the first fixing seat 113. A second fixing seat 211 corresponding to the first fixing seat 113 is fixedly connected to the tube plate 210, and a second connection hole is formed in the second fixing seat 211. The first connection hole is aligned with the second connection hole.

[0070] In this embodiment, a first connecting hole is formed on the first fixing seat 113, and a second connecting hole aligned with the first connecting hole is formed on the second fixing seat 211, so that the first fixing seat 113 and the second fixing seat 211 are fixedly connected by fasteners, thereby making the connection between the duct frame 100 and the heat exchanger 200 more secure and improving the sealing performance between the duct frame 100 and the heat exchanger 200.

[0071] In some embodiments of the present invention, the first fixing seat 113 is disposed at the middle of the air duct plate 110 in the vertical direction.

[0072] In this embodiment, the middle portion of the air duct plate 110 has less support, and the first fixing seat 113 and the second fixing seat 211 are connected to make the connection between the air duct plate 110 and the heat exchanger 200 more stable, further improving the sealing performance between the air duct frame 100 and the heat exchanger 200.

[0073] In some embodiments of the present invention, there are multiple first fixing seats 113 , and the multiple first fixing seats 113 are evenly spaced apart along the vertical direction.

[0074] In some embodiments of the present invention, Figure 1 or Figure 2 As shown, the air duct plate 110 and the raised ribs 300 are an integrally formed structure.

[0075] In this embodiment, the air duct plate 110 and the raised rib 300 are integrally formed, which prevents the raised rib 300 from falling off the air duct plate 110, improves the connection strength between the air duct plate 110 and the raised rib 300, and helps to extend the service life of the air conditioner indoor unit.

[0076] Moreover, the integrally formed structure of the air duct plate 110 and the raised rib 300 does not require separate assembly, making the manufacture and installation of the air duct plate 110 and the raised rib 300 simpler, saving the manufacturing time and cost of the air duct plate 110 and the raised rib 300.

[0077] In some embodiments of the present invention, the heat exchanger 200 is an evaporator.

[0078] In some embodiments of the present invention, the air-conditioning indoor unit is a vertical air-conditioning indoor unit.

[0079] The present invention also provides an air conditioner, comprising an indoor air conditioner and an outdoor air conditioner according to any one of the above embodiments. The outdoor air conditioner is connected to the indoor air conditioner.

[0080] In this embodiment, the duct frame 100 is directly connected to the heat exchanger 200, and condensation water is easily generated on the duct frame 100. The raised ribs 300 arranged obliquely toward the lower side away from the heat exchanger 200 guide the condensation water to the side away from the heat exchanger 200, thereby avoiding the condensation water formed on the duct frame 100 from accumulating on the heat exchanger 200, thereby avoiding the heat exchanger 200 from malfunctioning due to excessive condensation water on the heat exchanger 200, and improving the service life of the air conditioner indoor unit.

[0081] Over long-term use, the duct support 100 is susceptible to deformation due to factors such as internal and external pressure and temperature changes, which can lead to air leakage between the duct support 100 and the heat exchanger 200. The raised ribs 300, designed on the side of the duct plate 110 near the tube sheet 210, strengthen the structural strength of the duct support 100, preventing the air duct from deforming and improving the sealing effect between the duct support 100 and the heat exchanger 200.

[0082] To ensure the seal between the duct frame 100 and the heat exchanger 200 and ensure the stability of the connection, some existing air conditioner indoor units use a large number of sealing sheet metal parts. The use of sealing sheet metal parts not only increases the manufacturing cost of the air conditioner indoor unit but can also reduce the sealing effect due to improper installation or long-term use. The air duct plate 110 with raised ribs 300 replaces some of the functions of the sealing sheet metal parts to a certain extent, thereby reducing the number of sealing sheet metal parts used, lowering the cost of the air conditioner indoor unit, and simplifying the maintenance and service of the air conditioner indoor unit.

[0083] At this point, those skilled in the art should recognize that, although multiple exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications consistent with the principles of the present invention can be directly determined or deduced from the contents disclosed herein without departing from the spirit and scope of the present invention. Therefore, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims

1. An air conditioner indoor unit, characterized in that: include: An air duct frame, the air duct frame comprising an air duct plate; the air duct plate is vertically arranged on one side of the air duct of the air conditioner indoor unit; A heat exchanger, the heat exchanger comprising a tube sheet, the tube sheet being fixedly connected to one lateral end of the air duct plate; A plurality of raised ribs arranged at intervals along the vertical direction are fixedly connected to a side of the air duct plate away from the air duct; in the horizontal direction, the raised ribs are arranged spaced and adjacent to the tube plate, and one end of the raised rib close to the tube plate is higher than the other end.

2. The air conditioner indoor unit according to claim 1, characterized in that: The air duct plate is located on a lateral side of the air outlet of the indoor unit of the air conditioner; In the horizontal direction, the raised rib is spaced apart from the air outlet.

3. The air conditioner indoor unit according to claim 1, characterized in that: The length of the raised rib is between 30 mm and 80 mm.

4. The air conditioner indoor unit according to claim 1, characterized in that: The angle between the raised rib and the horizontal direction is between 10° and 45°.

5. The air conditioner indoor unit according to claim 1, characterized in that: A water receiving tray is provided at the bottom of the air duct frame; The projection of the raised rib in the vertical direction is located inside the water receiving tray.

6. The air conditioner indoor unit according to claim 1, characterized in that: A sealing structure is provided between the air duct plate and the tube plate.

7. The air conditioner indoor unit according to claim 6, characterized in that: The edge of the air duct plate close to the tube plate extends toward the direction of the raised rib, and a second flange extends toward the tube plate at one end of the first flange away from the air duct plate; The sealing structure is fixedly connected to one end of the tube plate close to the air duct plate; the first flange and the second flange are both interference-connected with the sealing structure.

8. The air conditioner indoor unit according to claim 1, characterized in that: At least one first fixing seat extending away from the air duct is fixedly connected to the air duct plate, and a first connecting hole is formed on the first fixing seat; a second fixing seat corresponding to the first fixing seat is fixedly connected to the tube plate, and a second connecting hole is formed on the second fixing seat; the first connecting hole is aligned with the second connecting hole.

9. The air conditioner indoor unit according to claim 1, characterized in that: The air duct plate and the raised ribs are an integrally formed structure.

10. An air conditioner, characterized in that: include: The air conditioner indoor unit according to any one of claims 1 to 9; An air-conditioning outdoor unit is connected to the air-conditioning indoor unit.