Pipe fitting surface coupling water removing device suitable for water immersion type ultrasonic flaw detection

By designing a water-coupled water removal device for pipe fittings that are suitable for water-immersed ultrasonic flaw detection, the combined structure of the wiper sleeve and the water-blocking ring is used to solve the rust problem caused by residual water on the steel pipe surface in water-immersed ultrasonic detection, and effective water removal and protection are achieved.

CN223243163UActive Publication Date: 2025-08-19TIANJIN STEEL PIPE MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422113490.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-19
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In water-immersed ultrasonic detection, the problem of rust caused by residual coupled water on the steel pipe surface has not been effectively solved.

Method used

A device including a mounting plate, a lifting assembly and a wiper assembly is designed. Through the cooperation of the wiper sleeve and a water blocking ring, the coupled water water on the steel pipe surface can be scraped off and discharged through the drain pipe. The lifting assembly is used to adjust the height of the wiper sleeve to accommodate steel pipes of different diameters.

Benefits of technology

It effectively removes the coupled water from the steel pipe surface, prevents rust, improves the protection effect of the steel pipe, and facilitates the replacement of the water barrier ring to adapt to steel pipes of different diameters.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223243163U_ABST
    Figure CN223243163U_ABST
Patent Text Reader

Abstract

The utility model provides a pipe fitting surface coupling water removing device suitable for water immersion type ultrasonic flaw detection, which belongs to the field of surface water removing devices and comprises a mounting plate, a lifting component and a water scraping component, a lifting table is arranged at the top of the mounting plate; a fixing frame is mounted at the top of the lifting table; the water scraping sleeve is installed at the top end of the fixing frame, the water blocking rings are installed on the water scraping sleeve through the installation grooves formed in the inner walls of the two ends, and after a steel pipe penetrates through the water scraping sleeve, the water blocking rings scrape coupling water left on the surface of the steel pipe, so that the coupling water is prevented from corroding the surface of the steel pipe, and the service life of the steel pipe is prolonged. And meanwhile, a protective cover is arranged on one side of the water scraping sleeve, the water blocking ring can be conveniently taken down by opening the protective cover, the matched water blocking ring is replaced according to the diameter size of the steel pipe, and the water scraping effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of surface water removal devices, in particular to a pipe surface coupled water removal device suitable for water immersion ultrasonic flaw detection. Background Art

[0002] Water immersion ultrasonic testing is a non-destructive testing method that uses water as a coupling medium to obtain information about the internal structure and defects of the object by completely or partially immersing the object under test in water. In existing technologies, water immersion ultrasonic testing uses water as a coupling medium. When the steel pipe passes through the testing equipment, coupled water will remain on the surface of the steel pipe. If it is not removed in time, it will cause rust on the steel pipe surface. Therefore, designing a device that can easily remove the coupled water on the surface of the steel pipe after testing has better application prospects. Utility Model Content

[0003] The purpose of the utility model is to provide a device for removing coupled water on the surface of pipe fittings suitable for water immersion ultrasonic testing, so as to solve the problem in the prior art proposed in the above background technology that, because water immersion ultrasonic testing uses water as a coupling medium, coupled water will remain on the surface of the steel pipe when the steel pipe passes through the testing equipment. If it is not removed in time, it will cause rust on the surface of the steel pipe.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A device for removing coupled water from a pipe surface suitable for immersion ultrasonic flaw detection, comprising: a mounting plate, a lifting assembly, and a scraping assembly;

[0006] Wherein: a mounting plate is fixedly installed on one side of the processing table, and a fixing plate is installed on the top of the mounting plate;

[0007] A lifting platform is provided on the top of the mounting plate, and a fixing frame is installed on the top of the lifting platform;

[0008] The lifting assembly includes a crank bracket mounted on the surface of the mounting plate, a crank handle is rotatably mounted inside the crank bracket, a fixed support is fixedly mounted in the middle of the surface of the mounting plate, a reducer is mounted on the top of the fixed support, one end of the crank handle is fixedly connected to the input end of the reducer, a lead screw is rotatably mounted in the middle of the surface of the mounting plate, the output end of the reducer is transmission-connected to the bottom end of the lead screw, and the lead screw is threadedly mounted in the middle of the lifting platform;

[0009] The wiper assembly comprises a wiper cover mounted on the top of a fixing frame. The inner walls at both ends of the wiper cover are provided with mounting grooves, and water blocking rings are installed inside the mounting grooves.

[0010] Moreover, the output end of the reducer is fixedly mounted with an active bevel gear, and the bottom end of the screw rod is fixedly mounted with a driven bevel gear, and the active bevel gear and the driven bevel gear are meshedly connected.

[0011] Moreover, guide cylinders are fixedly installed around the surface of the mounting plate, guide posts are installed around the bottom end of the lifting platform, guide sleeves are installed at the bottom ends of the guide posts, and the guide posts are slidably connected to the inside of the guide cylinders through the guide sleeves.

[0012] Moreover, one end of the wiper cover is hinged with a protective cover, the surface of the protective cover is equipped with a lock, the outer wall of the wiper cover is equipped with a hook, and the lock is buckled with the hook.

[0013] Moreover, a protective cover is installed on one side of the reducer, and the protective cover is arranged on the surface of the active bevel gear and the driven bevel gear.

[0014] Moreover, the bottom of the wiper cover is connected with a drain pipe.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] (1) A wiper sleeve is installed at the top of the fixed frame. The wiper sleeve is installed with water blocking rings through the mounting grooves opened on the inner walls at both ends. When the steel pipe passes through the inside of the wiper sleeve, the water blocking ring scrapes off the coupling water remaining on the surface of the steel pipe to prevent the coupling water from corroding the surface of the steel pipe. The scraped coupling water is discharged through the drain pipe connected to the bottom of the wiper sleeve. At the same time, a protective cover is provided on one side of the wiper sleeve. By opening the protective cover, the water blocking ring can be easily removed. The matching water blocking ring can be replaced according to the diameter of the steel pipe to improve the wiper effect.

[0017] (2) Through the provided lifting assembly, when it is necessary to adjust the height of the wiper sleeve to match the steel pipe fitting, the crank handle installed inside the crank bracket is shaken, and the crank handle drives the reducer on the top of the fixed support. The reducer changes speed and increases torque to drive the active bevel gear at the output end to rotate. The active bevel gear drives the screw to rotate through the driven bevel gear. The screw thread is installed on the surface of the lifting platform, so that the lifting platform drives the wiper sleeve to rise and fall to the height of the corresponding specification, which is convenient for scraping the steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the lifting assembly structure of the utility model;

[0020] Figure 3 This is a schematic structural diagram of the wiper assembly of the present utility model;

[0021] Figure 4 This is a schematic diagram of the guide sleeve installation structure of the present utility model.

[0022] In the figure: 1. Mounting plate; 2. Lifting platform; 3. Fixed frame; 4. Lifting assembly; 41. Crank bracket; 42. Crank handle; 43. Fixed support; 44. Reducer; 45. Screw; 46. Active bevel gear; 47. Driven bevel gear; 5. Wiper assembly; 51. Wiper sleeve; 52. Mounting groove; 53. Water blocking ring; 6. Guide cylinder; 7. Guide column; 8. Guide sleeve; 9. Protective cover; 10. Lock; 11. Hook; 12. Protective cover; 13. Drain pipe. DETAILED DESCRIPTION

[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-Figure 4 A device for removing coupled water from the surface of a pipe suitable for immersion ultrasonic flaw detection comprises: a mounting plate 1, a lifting assembly 4, and a wiper assembly 5; a lifting platform 2 is provided on the top of the mounting plate 1, and a fixing frame 3 is installed on the top of the lifting platform 2;

[0025] See also Figure 1 , Figure 2 The lifting assembly 4 includes a crank bracket 41 mounted on the surface of the mounting plate 1, and a crank handle 42 is rotatably installed inside the crank bracket 41. A fixed support 43 is fixedly installed in the middle of the surface of the mounting plate 1, and a reducer 44 is installed on the top of the fixed support 43. One end of the crank handle 42 is fixedly connected to the input end of the reducer 44, and a screw rod 45 is rotatably installed in the middle of the surface of the mounting plate 1. The output end of the reducer 44 is transmission-connected to the bottom end of the screw rod 45. The screw rod 45 is threadedly installed in the middle of the lifting platform 2. An active bevel gear 46 is fixedly installed at the output end of the reducer 44, and a driven bevel gear 47 is fixedly installed at the bottom end of the screw rod 45. The active bevel gear 46 and the driven bevel gear 47 are meshed with each other.

[0026] Specific usage: When it is necessary to adjust the height of the wiper sleeve 51 to match the steel pipe fitting, shake the crank handle 42 installed inside the crank bracket 41, and the crank handle 42 drives the reducer 44 on the top of the fixed support 43. The reducer 44 changes speed and increases torque to drive the active bevel gear 46 at the output end to rotate. The active bevel gear 46 drives the screw rod 45 to rotate through the driven bevel gear 47. The screw rod 45 is threadedly installed on the surface of the lifting platform 2, so that the lifting platform 2 drives the wiper sleeve 51 to rise and fall to the height of the corresponding specification, which is convenient for wiping the steel pipe.

[0027] See also Figure 1 , Figure 3 The wiper assembly 5 includes a wiper sleeve 51 installed on the top of the fixing frame 3. The inner walls of both ends of the wiper sleeve 51 are provided with mounting grooves 52. A water blocking ring 53 is installed inside the mounting groove 52. The bottom of the wiper sleeve 51 is connected to the drain pipe 13.

[0028] During specific use: a wiper sleeve 51 is installed at the top of the fixing frame 3, and the wiper sleeve 51 is installed with a water blocking ring 53 through the mounting grooves 52 opened on the inner walls at both ends. When the steel pipe passes through the inside of the wiper sleeve 51, the water blocking ring 53 scrapes off the coupling water remaining on the surface of the steel pipe to prevent the coupling water from corroding the surface of the steel pipe. The scraped coupling water is discharged through the drain pipe 13 connected to the bottom of the wiper sleeve 51.

[0029] See also Figure 1 , Figure 4 The surface of the mounting plate 1 is fixedly mounted with a guide cylinder 6, the bottom end of the lifting platform 2 is mounted with a guide column 7, the bottom end of the guide column 7 is mounted with a guide sleeve 8, and the guide column 7 is slidably connected to the inside of the guide cylinder 6 through the guide sleeve 8.

[0030] During specific use: guide cylinders 6 are installed around the surface of the mounting plate 1, and guide columns 7 are installed around the bottom end of the lifting platform 2. The guide columns 7 are slidably installed inside the guide cylinder 6 through the guide sleeve 8 at the bottom end. When the screw rod 45 rotates, the lifting platform 2 is stably lifted and lowered along the guide cylinder 6 through the guide columns 7.

[0031] See also Figure 3 A protective cover 9 is hinged at one end of the wiper cover 51 , a lock buckle 10 is installed on the surface of the protective cover 9 , and a hook 11 is installed on the outer wall of the wiper cover 51 , and the lock buckle 10 is buckled with the hook 11 .

[0032] During specific use: a lock buckle 10 is installed on the surface of the protective cover 9, and the lock buckle 10 is hooked with the hook 11 on the outer wall of the wiper cover 51. By releasing the connection between the lock buckle 10 and the hook 11, the protective cover 9 is opened. By opening the protective cover 9, the water blocking ring 53 can be easily removed. The matching water blocking ring 53 can be replaced according to the diameter of the steel pipe to improve the wiping effect.

[0033] See also Figure 1 A protective cover 12 is installed on one side of the reducer 44 , and the protective cover 12 is provided on the surface of the active bevel gear 46 and the driven bevel gear 47 .

[0034] During specific use: a protective cover 12 is installed on one side of the reducer 44, and the protective cover 12 is provided on the surface of the active bevel gear 46 and the driven bevel gear 47, so as to play a protective role.

[0035] A wiper sleeve 51 is installed at the top of the fixing frame 3. The wiper sleeve 51 is installed with a water-blocking ring 53 through the mounting grooves 52 opened on the inner walls at both ends. When the steel pipe passes through the wiper sleeve 51, the water-blocking ring 53 scrapes off the coupling water remaining on the surface of the steel pipe to prevent the coupling water from corroding the surface of the steel pipe. The scraped coupling water is discharged through the drain pipe 13 connected to the bottom of the wiper sleeve 51. By releasing the lock buckle 10 and connecting it to the hook 11, the protective cover 9 is opened. By opening the protective cover 9, it is easy to remove the water-blocking ring 53. The matching water-blocking ring 53 is replaced according to the diameter of the steel pipe to improve the wiping effect.

[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for removing coupled water from the surface of pipes suitable for immersion ultrasonic testing, characterized in that: include: A mounting plate (1), a lifting platform (2) is provided on the top of the mounting plate (1), and a fixing frame (3) is installed on the top of the lifting platform (2); A lifting assembly (4), the lifting assembly (4) comprising a crank bracket (41) mounted on the surface of a mounting plate (1), a crank handle (42) being rotatably mounted inside the crank bracket (41), a fixed support (43) being fixedly mounted on the middle portion of the surface of the mounting plate (1), a reducer (44) being mounted on the top of the fixed support (43), one end of the crank handle (42) being fixedly connected to the input end of the reducer (44), a screw rod (45) being rotatably mounted on the middle portion of the surface of the mounting plate (1), the output end of the reducer (44) being transmission-connected to the bottom end of the screw rod (45), and the screw rod (45) being threadedly mounted on the middle portion of the lifting platform (2); A wiper assembly (5) includes a wiper sleeve (51) mounted on the top of a fixing frame (3), the inner walls of both ends of the wiper sleeve (51) are provided with mounting grooves (52), and a water blocking ring (53) is installed inside the mounting groove (52).

2. The device for removing coupled water from the pipe surface suitable for immersion ultrasonic testing according to claim 1, characterized in that: An active bevel gear (46) is fixedly mounted on the output end of the reducer (44), and a driven bevel gear (47) is fixedly mounted on the bottom end of the screw rod (45), and the active bevel gear (46) and the driven bevel gear (47) are meshedly connected.

3. The device for removing coupled water from the pipe surface suitable for immersion ultrasonic testing according to claim 1, characterized in that: A guide cylinder (6) is fixedly installed around the surface of the mounting plate (1), a guide column (7) is installed around the bottom end of the lifting platform (2), a guide sleeve (8) is installed at the bottom end of the guide column (7), and the guide column (7) is slidably connected to the inside of the guide cylinder (6) through the guide sleeve (8).

4. The device for removing coupled water from the pipe surface suitable for immersion ultrasonic testing according to claim 1, characterized in that: One end of the wiper cover (51) is hinged with a protective cover (9), a lock buckle (10) is installed on the surface of the protective cover (9), and a hook (11) is installed on the outer wall of the wiper cover (51), and the lock buckle (10) is buckled with the hook (11).

5. The device for removing coupled water from the pipe surface suitable for immersion ultrasonic testing according to claim 1, characterized in that: A protective cover (12) is installed on one side of the speed reducer (44), and the protective cover (12) is arranged on the surface of the active bevel gear (46) and the driven bevel gear (47).

6. The device for removing coupled water from the pipe surface suitable for immersion ultrasonic testing according to claim 1, characterized in that: The bottom of the wiper sleeve (51) is connected to a drain pipe (13).