Producing and pushing device for aluminum alloy welding wires
By introducing a protective plate and spring structure into the aluminum alloy wire production push device, combined with motor drive and hydraulic rod support, the problem of liquid splashing during high-temperature push is solved, safe and efficient automatic pushing is achieved, and the safety and production efficiency of the device are improved.
Patent Information
- Application Number
- CN202422124225.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing aluminum alloy welding wire production pushing device can easily cause liquid splashing in the melting furnace during the pushing process under high temperature environment, increasing the risk of the device and endangering the safety of staff.
A aluminum alloy welding wire production push device is designed, adopting a guard plate and a spring structure. The guard plate rotates to block raw materials from entering the box when pushing the material, and the tension spring is reset to prevent the inlet from being exposed. Combined with the motor drive push mechanism and hydraulic rod support structure, automatic pushing and safety protection are achieved.
It effectively avoids the splashing of liquid in the smelting furnace and burns the staff, improves the safety and production efficiency of the device, and reduces the complexity of manual operation and maintenance costs.
Smart Images

Figure CN223243281U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of aluminum alloy welding wire production, and in particular to a production pushing device for aluminum alloy welding wire. Background Art
[0002] Aluminum and aluminum alloy welding wire refers to the selection based on the type of base material, the mechanical properties of the joint and the corrosion resistance requirements. Under normal circumstances, when welding aluminum and aluminum alloys, thin plates with similar chemical composition to the base material are often cut into strips as welding wires. For heat-treated strengthened aluminum alloys with a greater tendency to weld hot cracks, welding wires with good crack resistance should be mainly selected. The existing patent, announcement number CN211233904U, discloses a production and pushing device for aluminum alloy welding wire. The lower surface of the base is fixedly mounted with a support mechanism, the upper surface is fixedly mounted with a fixed rod, and the fixed rod is remote. A first helical gear is rotatably installed at one end away from the base, and a connecting rod is rotatably connected to the eccentric part of the first helical gear through a rotating shaft. The end of the connecting rod away from the smelting furnace is rotatably connected to a fixed block through a rotating shaft. A rotating shaft is provided through the side wall of the base, and the rotating shaft is rotatably connected to the side wall of the base. One end of the rotating shaft is fixedly connected to the second helical gear, and the other end of the rotating shaft is fixedly installed with a motor. By starting the motor, the push plate is made to perform horizontal reciprocating motion to push the aluminum alloy block raw material placed in the flow channel into the interior of the smelting furnace, which is convenient for workers to place the raw materials, improves work efficiency, and has high practicality.
[0003] Regarding the above-mentioned related technologies, the utility model inventor believes that there are defects. In actual application, although it can be used to push the material back and forth, during the pushing process, due to the high temperature in the smelting furnace, if it is not protected, the solution will splash during subsequent use, thereby increasing the risk of using the device and making it inconvenient for subsequent staff to use. Utility Model Content
[0004] In order to improve the above problems, the present application provides a production pushing device for aluminum alloy welding wire.
[0005] The present application provides a production pushing device for aluminum alloy welding wire using the following technical solutions:
[0006] A production pushing device for aluminum alloy welding wire includes a base, a box body fixedly mounted on the upper surface of the base, a concave tube connected to one side of the box body, a guard plate rotatably connected to the interior of the concave tube via a rotating rod, a tension spring fixedly mounted on one side of the guard plate, and one end of the tension spring fixedly connected to one side of the box body.
[0007] A pushing mechanism is provided on one side of the upper surface of the base.
[0008] The pushing mechanism includes a shell fixedly mounted on the base, a motor fixedly mounted on one side of the inner wall of the shell, a turntable fixedly mounted on the output shaft of the motor, the outer ring of the turntable is rotatably connected to a connecting rod via a rotating shaft, one end of the connecting rod is rotatably connected to a push rod via a rotating shaft, one end of the push rod passes through the shell and extends to the interior of the concave tube, and a push plate is fixedly mounted on one end of the push rod located inside the concave tube.
[0009] By adopting the above technical solution, the raw materials to be processed are placed on one side of the push plate and the guard plate, and then the motor is controlled to work, and the motor drives the turntable to rotate, so that the connecting rod drives the push plate on the push rod to push the raw materials. When the raw materials squeeze the guard plate, the guard plate rotates to the right, and then the raw materials enter the interior of the box. At the same time, the baffle blocks it to prevent the melted liquid in the box from splashing out and scalding the staff during the subsequent feeding process, thereby improving the safety of the pusher device and facilitating the use of subsequent staff.
[0010] Optionally, the top of the concave tube is set to be open, and a baffle is fixedly installed on the top of the concave tube, and the surface of the baffle is in contact with the inner wall of the concave tube.
[0011] By adopting the above technical solution, the tension spring resets the guard plate. When the guard plate loses its extrusion, the guard plate automatically resets under the action of the tension spring, thereby avoiding the feed port from being exposed to the outside, facilitating subsequent use, and improving the safety of the device.
[0012] Optionally, a sealed door is hinged to the front surface of the shell via a hinge, a handle is fixedly mounted on the front surface of the sealed door, and the surface of the handle is provided with anti-slip grooves.
[0013] By adopting the above technical solution, the provision of the sealing door achieves the effect of facilitating the opening and closing of the shell, while the provision of the handle achieves the effect of facilitating the opening of the sealing door, facilitating subsequent use.
[0014] Optionally, an inclined plate is fixedly installed on the side of the box body connected to the concave pipe, the inclination angle of the inclined plate is 15-18 degrees, and the inclined plate is located above the concave pipe.
[0015] By adopting the above technical solution and setting the inclined plate, the raw materials can be easily shielded, thereby preventing the raw materials inside the box from splashing out.
[0016] Optionally, one side of the box is connected to a discharge pipe, and the discharge pipe is a 45-degree elbow.
[0017] By adopting the above technical solution, the discharging pipe is set as a 45-degree elbow, which facilitates subsequent discharging operations during use and avoids raw material residue.
[0018] Optionally, a circular hole is opened on one side of the shell for the push rod to pass through, the inner wall of the circular hole is slidably connected to the surface of the push rod, and the two sides and bottom of the push plate are slidably connected to the two sides of the inner wall of the concave tube and the inner bottom wall of the concave tube respectively.
[0019] By adopting the above technical solution, the push plate is provided, which makes it convenient to push the raw materials during use and facilitates subsequent use.
[0020] Optionally, square tubes are fixedly installed at the four corners of the bottom of the base, a hydraulic rod is fixedly installed on the inner top wall of the square tube, a bracket is fixedly installed on the bottom of the hydraulic rod, the interior of the bracket is rotatably connected to a roller via a rotating shaft, and the surface of the bracket is slidably connected to the inner wall of the square tube.
[0021] By adopting the above technical solution, the operation of the hydraulic rod is controlled. When the hydraulic rod is extended, the roller on the bracket is driven to extend from the inside of the square tube, and then the roller supports the device, which is convenient for subsequent pushing of the device. When the hydraulic rod is shortened, the roller enters the inside of the square tube, and the square tube supports the device, thereby facilitating the placement operation of the device and subsequent positioning operation.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. The production pusher device for aluminum alloy welding wire places the raw material to be processed on one side of the push plate and the guard plate, then controls the motor to work, and the motor drives the turntable to rotate, so that the connecting rod drives the push plate on the push rod to push the raw material. When the raw material presses the guard plate, the guard plate rotates to the right, and then the raw material enters the interior of the box. At the same time, the baffle shields it, preventing the melted liquid in the box from splashing out and scalding the staff during the subsequent feeding process. This improves the safety of the pusher device and facilitates the use of subsequent staff.
[0024] 2. The production pushing device of the aluminum alloy welding wire resets the guard plate through the tension spring. When the guard plate loses its extrusion, the guard plate automatically resets under the action of the tension spring, thereby avoiding the feed port from being exposed to the outside, facilitating subsequent use, and improving the safety of the device.
[0025] 3. The production pushing device of the aluminum alloy welding wire controls the operation of the hydraulic rod. When the hydraulic rod is extended, it drives the roller on the bracket to extend from the inside of the square tube, and then the roller supports the device, which is convenient for subsequent pushing of the device. When the hydraulic rod is shortened, the roller enters the inside of the square tube, and the square tube supports the device, thereby facilitating the placement operation of the device and facilitating subsequent positioning operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from the first perspective;
[0027] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second viewing angle;
[0028] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the utility model from a third viewing angle;
[0029] Figure 4 This utility model Figure 2 A magnified schematic diagram of the structure in the middle.
[0030] Explanation of the accompanying reference numerals: 1. Base; 2. Box body; 3. Concave tube; 4. Turntable; 5. Guard plate; 6. Tension spring; 7. Pushing mechanism; 700. Housing; 701. Motor; 702. Turntable; 703. Connecting rod; 704. Push rod; 705. Push plate; 8. Baffle; 9. Inclined plate; 10. Discharge pipe; 11. Square tube; 12. Hydraulic rod; 13. Bracket; 14. Roller. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-4 This application is described in further detail.
[0032] The embodiment of the present application discloses a production and pushing device for aluminum alloy welding wire. Figure 1 and Figure 2 , including a base 1 that provides stability and support for the entire device, a box 2 is fixedly installed on the upper surface of the base 1 as the main storage and transportation component, and is used to store and push the welding wire material, one side of the box 2 is connected to a discharge pipe 10, the discharge pipe 10 is a 45-degree bend, which helps to smoothly guide the welding wire and reduce friction and resistance during discharge, one side of the box 2 is connected to a concave pipe 3, the concave pipe 3 is connected to one side of the box 2, and is used for preliminary shaping or limiting the moving direction of the welding wire, thereby achieving stable material transportation, the box 2 An inclined plate 9 is fixedly installed on the side connected to the concave tube 3. The inclination angle of the inclined plate 9 is 15-18 degrees. The inclined plate 9 is located above the concave tube 3. By setting the inclined plate to an inclination angle of 15-18 degrees, the aluminum alloy welding wire or its raw material is effectively guided to flow to the concave tube 3 inside the box, reducing material retention, ensuring smooth movement of the material, avoiding material accumulation in the box, and reducing the risk of blockage. The inclined plate 9 evenly distributes the material to the concave tube 3, helping to maintain a stable material supply rate and improving the stability of the pushing process.
[0033] Reference Figure 3, a circular hole is provided on one side of the shell 700 for the push rod 704 to pass through, and the inner wall of the circular hole is slidably connected to the surface of the push rod 704, and the two sides and the bottom of the push plate 705 are slidably connected to the two sides of the inner wall of the concave tube 3 and the inner bottom wall of the concave tube 3 respectively, and the raw materials to be processed are placed on one side of the push plate 705 and the guard plate 5, and then the motor 701 is controlled to work, and the motor 701 drives the turntable 702 to rotate, so that the connecting rod 703 drives the push plate 705 on the push rod 704 to push the raw materials. When the raw materials squeeze the guard plate 5, the guard plate 5 rotates to the right, and then the raw materials enter the interior of the box 2. At the same time, the baffle 8 blocks it to prevent the melted liquid in the box 2 from splashing out and scalding the staff during the subsequent feeding process, thereby improving the safety of the pushing device and facilitating the use of subsequent staff.
[0034] Reference Figure 4 The interior of the concave tube 3 is connected to a guard plate 5 by rotating the rotating rod 4. A tension spring 6 is fixedly installed on one side of the guard plate 5. One end of the tension spring 6 is fixedly connected to one side of the box body 2. The tension spring 6 resets the guard plate 5. When the guard plate 5 loses its extrusion, the guard plate 5 automatically resets under the action of the tension spring 6, thereby avoiding the feed port from being exposed to the outside, facilitating subsequent use, and improving the safety of the device.
[0035] Reference Figure 1 and Figure 2 The top of the concave tube 3 is set to an open shape, and a baffle 8 is fixedly installed on the top of the concave tube 3. The baffle 8 covers the opening at the top of the concave tube 3, which plays a role in protecting and guiding the flow of materials, preventing materials from accidentally flying out or spilling, reducing the impact of the external environment on the flow of materials in the concave tube, and ensuring the smoothness of the flow; the surface of the guard plate 5 contacts the inner wall of the concave tube 3, which plays a role in supporting and stabilizing the flow of materials, while reducing the direct friction between the material and the tube wall. The combination of the baffle 8 and the guard plate 5 effectively limits the range of movement of the material in the concave tube, preventing overflow due to excessive material or violent movement.
[0036] Reference Figure 1 、 Figure 3A pushing mechanism 7 is provided on one side of the upper surface of the base 1. The pushing mechanism 7 includes a shell 700. A motor 701 is fixedly installed on one side of the inner wall of the shell 700. A turntable 702 is fixedly installed on the output shaft of the motor 701. The motor 701 drives the turntable 702 to rotate by rotating its output shaft. The outer ring of the turntable 702 is connected to a connecting rod 703 through a rotating shaft. One end of the connecting rod 703 is connected to a push rod 704 through a rotating shaft. The rotational motion of the turntable 702 is converted into a linear motion of the push rod 704 through the connecting rod 703. One end of the push rod 704 passes through the shell 700 and extends to the inside of the concave tube 3. The push rod 704 is located at one end inside the concave tube 3 and is fixed. A push plate 705 is installed to push the material inside the concave tube 3, helping the material to pass through the concave tube smoothly and enter the discharge pipe. Automatic pushing is achieved through the motor 701 and the mechanical structure, reducing manual intervention and operation, and improving production efficiency. The speed of the motor 701 can be adjusted, thereby accurately controlling the movement speed and strength of the push plate 705 to adapt to the transportation requirements of different materials, achieving efficient and stable material pushing, and enhancing the automation level and production flexibility of the equipment. The pushing mechanism 7 achieves efficient and stable material pushing through automation and precise control, significantly improving production efficiency and product quality, while reducing the complexity of manual operation and maintenance costs.
[0037] Reference Figure 1 and Figure 3 The pushing mechanism 7 includes a shell 700 fixedly mounted on the base 1. A sealed door is hinged on the front surface of the shell 700 through a hinge. A handle is fixedly mounted on the front surface of the sealed door. The surface of the handle is provided with anti-slip grooves to increase friction and make it easy to hold the handle to open or close the sealed door.
[0038] Reference Figure 1 A square tube 11 is fixedly installed at the four corners of the bottom of the base 1, and a hydraulic rod 12 is fixedly installed on the inner top wall of the square tube 11. A bracket 13 is fixedly installed on the bottom of the hydraulic rod 12. The inside of the bracket 13 is rotatably connected to a roller 14 through a rotating shaft. The surface of the bracket 13 is slidably connected to the inner wall of the square tube 11 to control the operation of the hydraulic rod 12. When the hydraulic rod 12 is extended, the roller 14 on the bracket 13 is driven to extend from the inside of the square tube 11, and then the roller 14 supports the device to facilitate subsequent pushing of the device. When the hydraulic rod 12 is shortened, the roller 14 enters the inside of the square tube 11, and the square tube 11 supports the device, thereby facilitating the placement operation of the device and facilitating subsequent positioning operations.
[0039] The implementation principle of the production pushing device of aluminum alloy welding wire in the embodiment of the present application is as follows: when the pushing operation is required, the raw material to be processed is placed on one side of the pushing plate 705 and the guard plate 5, and then the motor 701 is controlled to work, and the motor 701 drives the turntable 702 to rotate, so that the connecting rod 703 drives the pushing plate 705 on the push rod 704 to push the raw material. When the raw material squeezes the guard plate 5, the guard plate 5 rotates to the right, and then the raw material enters the interior of the box body 2, and the baffle 8 blocks it, so as to prevent the box body 2 from being blocked during the subsequent feeding process. The melted liquid inside splashes out and scalds the staff. After one push is completed, the tension spring 6 resets the guard plate 5. When the guard plate 5 loses its extrusion, the guard plate 5 automatically resets under the action of the tension spring 6. When the state of the device needs to be switched, the hydraulic rod 12 is controlled to work. When the hydraulic rod 12 is extended, the roller 14 on the bracket 13 is driven to extend from the inside of the square tube 11, and then the roller 14 supports the device to facilitate subsequent pushing of the device. When the hydraulic rod 12 is shortened, the roller 14 enters the inside of the square tube 11, and the square tube 11 supports the device.
[0040] The above are merely exemplary embodiments of the present disclosure and are not intended to limit the scope of the present disclosure. That is, any equivalent changes and modifications made in accordance with the teachings of the present disclosure are still within the scope of the present disclosure. After considering the disclosure of the specification, those skilled in the art will easily think of other embodiments of the present disclosure. This application is intended to cover any variations, uses, or adaptive changes of the present disclosure, which follow the general principles of the present disclosure and include common knowledge or customary technical means in the art that are not described in the present disclosure.
Claims
1. A production pusher device for aluminum alloy welding wire, characterized by: The invention comprises a base (1), a box (2) is fixedly mounted on the upper surface of the base (1), a concave tube (3) is connected to one side of the box (2), a guard plate (5) is rotatably connected to the inside of the concave tube (3) via a rotating rod (4), a tension spring (6) is fixedly mounted on one side of the guard plate (5), and one end of the tension spring (6) is fixedly connected to one side of the box (2); A pushing mechanism (7) is provided on one side of the upper surface of the base (1); The pushing mechanism (7) comprises a housing (700) fixedly mounted on a base (1); a motor (701) is fixedly mounted on one side of an inner wall of the housing (700); a turntable (702) is fixedly mounted on an output shaft of the motor (701); an outer ring of the turntable (702) is rotatably connected to a connecting rod (703) via a rotating shaft; one end of the connecting rod (703) is rotatably connected to a push rod (704) via a rotating shaft; one end of the push rod (704) passes through the housing (700) and extends to the interior of the concave tube (3); a push plate (705) is fixedly mounted on one end of the push rod (704) located inside the concave tube (3).
2. The production pushing device for aluminum alloy welding wire according to claim 1, characterized in that: The top of the concave tube (3) is arranged to be open, a baffle (8) is fixedly mounted on the top of the concave tube (3), and the surface of the guard plate (5) contacts the inner wall of the concave tube (3).
3. The production pushing device for aluminum alloy welding wire according to claim 1, characterized in that: A sealed door is hingedly connected to the front surface of the housing (700) via a hinge, and a handle is fixedly mounted on the front surface of the sealed door, with anti-slip grooves provided on the surface of the handle.
4. The production pushing device for aluminum alloy welding wire according to claim 1, characterized in that: An inclined plate (9) is fixedly installed on the side of the box body (2) connected to the concave tube (3). The inclined plate (9) has an inclination angle of 15-18 degrees and is located above the concave tube (3).
5. The production pushing device for aluminum alloy welding wire according to claim 1, characterized in that: One side of the box body (2) is connected to a discharge pipe (10), and the discharge pipe (10) is a 45-degree bend pipe.
6. The production pushing device for aluminum alloy welding wire according to claim 1, characterized in that: A circular hole for the push rod (704) to pass through is provided on one side of the shell (700), the inner wall of the circular hole is slidably connected to the surface of the push rod (704), and the two sides and the bottom of the push plate (705) are slidably connected to the two sides of the inner wall of the concave tube (3) and the inner bottom wall of the concave tube (3) respectively.
7. The production pushing device for aluminum alloy welding wire according to claim 1, characterized in that: A square tube (11) is fixedly mounted at each of the four corners of the bottom of the base (1), a hydraulic rod (12) is fixedly mounted on the inner top wall of the square tube (11), a bracket (13) is fixedly mounted on the bottom of the hydraulic rod (12), a roller (14) is rotatably connected to the inside of the bracket (13) via a rotating shaft, and a surface of the bracket (13) is slidably connected to the inner wall of the square tube (11).
Citation Information
Patent Citations
Production pushing device for aluminum alloy welding wires
CN211233904U