Water-cooling sealing sleeve of calcium carbide furnace
By designing a water-cooled seal sleeve, using the principle of thermal expansion and contraction and insulating components, the problems of uneven cooling and poor insulation effect of the calcium carbide furnace are solved, and the uniform cooling and insulation performance of the calcium carbide furnace are improved.
Patent Information
- Application Number
- CN202422584417.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The cooling effect of the existing calcium carbide furnace is not good enough, the cooling is not uniform enough, and the insulation effect of the thermal barrier insulation layer is not good.
A water-cooled sealing sleeve is designed, including a water-cooled large sleeve, a sealing sleeve, a water-cooled assembly and an insulating assembly. Cooling water is input through the water inlet, and the hot water is raised by the principle of thermal expansion and contraction, entering the chamber through the through holes for uniform cooling, and improving the insulation performance through the insulating assembly.
It realizes uniform cooling and good insulation of the calcium carbide furnace, and improves the cooling effect and insulation performance.
Smart Images

Figure CN223243330U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium carbide furnaces, and more specifically to a water-cooling sealing sleeve of a calcium carbide furnace. Background Art
[0002] The calcium carbide furnace is the main equipment for producing calcium carbide. In the calcium carbide furnace, the high temperature generated by the electric arc causes the charge to melt and react to produce calcium carbide. The size of the reaction space in the furnace is determined by the size and distance of its electrodes and the range of action of the arc. The distance between the circular electrodes is directly proportional to their diameter, and the electrode diameter varies with the capacity of the furnace. The calcium carbide furnace requires a sealing sleeve for cooling.
[0003] The patent document with publication number CN204612479U in the prior art provides a water-cooled sealing sleeve for a calcium carbide furnace. Since the thermal conductivity and electrical conductivity of the thermal barrier insulation layer of this device are very low, the use of the thermal barrier insulation layer can reduce the temperature of the metal substrate by 150-200°C, improve the structural strength of the substrate material, and reduce thermal deformation stress and temperature gradient. Since the thermal barrier insulation layer has good insulation properties, the furnace charge attached to the water-cooled sealing sleeve cannot form sparks between the furnace cover and the water-cooled sealing sleeve when turning the material, thereby avoiding water leakage caused by sparks.
[0004] Although the device has many beneficial effects, the following problems still exist: during the use of the device, the cooling effect on the calcium carbide furnace is not good enough and the temperature reduction is not uniform enough; secondly, the insulation effect of the device relying solely on the thermal barrier insulation layer is not good during use and needs to be improved. In view of this, we propose a water-cooled sealing sleeve for the calcium carbide furnace. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] The purpose of the utility model is to provide a water-cooled sealing sleeve for a calcium carbide furnace, so as to solve the problems in the above background technology that the cooling effect of the existing calcium carbide furnace is not good enough, the temperature reduction is not uniform enough, and the insulation effect of relying solely on the thermal barrier insulation layer is poor.
[0007] 2. Technical solution
[0008] A water-cooled sealing sleeve for a calcium carbide furnace comprises a large water-cooling sleeve, a sealing sleeve being provided on the top of the large water-cooling sleeve, a base being provided on the bottom of the large water-cooling sleeve, a water-cooling assembly being provided inside the large water-cooling sleeve, the water-cooling assembly comprising a water inlet, an inner liner being provided inside the large water-cooling sleeve, a plurality of first baffles being provided on the circumferential outer wall of the inner liner, a second baffle being provided on the side wall of the first baffle, a through hole being provided on the top of the plurality of first baffles, a chamber being provided on the top of the first baffle, a water storage tank being provided on the top of the water-cooling sleeve, a water outlet being provided on the side wall of the water storage tank, and insulating assemblies being provided on both ends of the top of the large water-cooling sleeve.
[0009] Preferably, the insulating assembly includes a cover plate, an insulating plate is provided on the top of the cover plate, a pressure plate is provided on the top of the insulation plate, a bolt is threadedly connected to the top of the pressure plate, and an insulating sleeve is provided on the outer wall of the bolt circle.
[0010] Preferably, the plurality of first baffles are arranged at equal intervals, and the positions of the plurality of through holes are not on the same vertical line.
[0011] Preferably, washers are provided at the top and bottom of the outer wall of the bolt circle, and the material of the washers is nitrile rubber.
[0012] Preferably, both end sidewalls of the first baffle are provided with clamping blocks, both end sidewalls of the second baffle are provided with clamping interfaces, and both the top of the second baffle and the top of the clamping blocks are provided with screw holes.
[0013] Preferably, the size and position of the card block match the size and position of the card interface, and the inner diameters of the first baffle and the second baffle are consistent with the diameter of the inner container.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] The utility model sets a large water-cooling sleeve on the outer circumference of the calcium carbide furnace, inputs cooling water through the water inlet to cool the calcium carbide furnace, and makes the hot water heated by the calcium carbide furnace rise through the principle of thermal expansion and contraction, and enters the next chamber through the through hole, so as to make the cooling more uniform and improve the cooling effect, and discharge the heated cooling water through the water outlet;
[0017] Secondly, by screwing in the bolts, it is convenient to fix the cover plate and the pressure plate, thereby connecting the water-cooling sleeve and the sealing sleeve, the cover plate abuts against the water-cooling sleeve, the insulation effect is improved by the insulating plate, and the bolts are prevented from conducting electricity by the insulating sleeve; the structural design of the utility model is compact and reasonable, the cooling effect of the calcium carbide furnace is good, the temperature drop is uniform and sufficient, and the insulation effect of the connection is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic cross-sectional view of the overall structure of the utility model;
[0020] Figure 3 It is a partial structural diagram of the utility model;
[0021] Figure 4 for Figure 2 A magnified schematic diagram of point A in the middle;
[0022] Figure 5 It is a schematic diagram of the partial structure of the utility model;
[0023] Explanation of the numbers in the figure: 1. Water-cooling jacket; 2. Sealing sleeve; 3. Base; 4. Water-cooling assembly; 5. Insulation assembly; 6. Block; 7. Card interface; 8. Screw hole; 401. Water inlet; 402. Inner tank; 403. First baffle; 404. Second baffle; 405. Through hole; 406. Chamber; 407. Water tank; 408. Water outlet; 501. Cover; 502. Insulation plate; 503. Press plate; 504. Bolt; 505. Insulation sleeve; 506. Washer. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0027] See also Figure 1-5 ,The utility model provides a technical solution:
[0028] A water-cooled sealing sleeve for a calcium carbide furnace comprises a large water-cooling sleeve 1, a sealing sleeve 2 being threadedly connected to the top of the large water-cooling sleeve 1, a base 3 being fixedly provided at the bottom of the large water-cooling sleeve 1, a water-cooling component 4 being fixedly provided inside the large water-cooling sleeve 1, the water-cooling component 4 comprising a water inlet 401, an inner liner 402 being fixedly provided inside the large water-cooling sleeve 1, a plurality of first baffles 403 being fixedly provided on the circumferential outer wall of the inner liner 402, a second baffle 404 being clamped on the side wall of the first baffle 403, a through hole 405 being provided on the top of the plurality of first baffles 403, a chamber 406 being provided on the top of the first baffle 403, a water storage tank 407 being fixedly provided on the top of the large water-cooling sleeve 1, a water outlet 408 being fixedly provided on the side wall of the water storage tank 407, and insulating components 5 being bonded to both ends of the top of the large water-cooling sleeve 1. The utility model arranges a large water-cooling sleeve on the outer circumferential wall of the calcium carbide furnace, inputs cooling water through the water inlet 401 to cool the calcium carbide furnace, and causes the hot water heated by the calcium carbide furnace to rise due to the principle of thermal expansion and contraction, and enters the next chamber 406 through the through hole 405, so as to make the cooling more uniform and improve the cooling effect, and the heated cooling water is discharged through the water outlet 408.
[0029] Specifically, the insulation assembly 5 includes a cover plate 501, with an insulation plate 502 bonded to the top of the cover plate 501, a pressure plate 503 bonded to the top of the insulation plate 502, a bolt 504 threadedly connected to the top of the pressure plate 503, and an insulating sleeve 505 sleeved around the outer wall of the bolt 504. By screwing in the bolt 504, the cover plate 501 and the pressure plate 503 are secured, thereby connecting the large water-cooling jacket 1 and the sealing sleeve 2. The cover plate 501 abuts the large water-cooling jacket 1, the insulation plate 502 improves the insulation effect, and the insulating sleeve 505 prevents the bolt 504 from conducting electricity.
[0030] Furthermore, the plurality of first baffles 403 are equidistantly arranged, and the plurality of through holes 405 are not located on the same vertical line. The plurality of through holes 405 not being located on the same vertical line prevents the cooling water from rising rapidly into the next chamber 406, thereby avoiding insufficient cooling.
[0031] It is worth noting that washers 506 are sleeved on the top and bottom of the outer wall of the bolt 504. The washers 506 are made of nitrile rubber. The nitrile rubber washers 506 protect the surfaces of the cover plate 501 and the pressure plate 503 from being scratched by the nut, disperse the pressure, and further improve the insulation performance.
[0032] It is worth noting that the first baffle 403 is fixed with a clamping block 6 on both ends of the sidewall, and the second baffle 404 is provided with a clamping interface 7 on both ends of the sidewall. Screw holes 8 are provided on the top of the second baffle 404 and the top of the clamping block 6. By inserting the clamping block 6 into the clamping interface 7 and screwing the screw into the screw hole 8, the first baffle 403 and the second baffle 404 are easily connected and used.
[0033] In addition, the size and position of the card block 6 match those of the card interface 7, and the inner diameters of the first baffle 403 and the second baffle 404 are consistent with the diameter of the inner liner 402. The first baffle 403 and the second baffle 404 having the same inner diameter as the inner liner 402 facilitate better fit to the inner liner 402 and improve sealing.
[0034] Working principle: When this device is needed to be used as a water-cooled sealing sleeve for a calcium carbide furnace, the large water-cooling sleeve 1 is installed on the outer circumferential wall of the calcium carbide furnace, the sealing sleeve 2 is installed on the top of the large water-cooling sleeve 1, the cover plate 501, the insulating plate 502, and the pressure plate 503 are glued to the top of the large water-cooling sleeve 1 in sequence, and the bolts 504 are screwed in. Washers 506 are installed on the top and bottom of the outer circumferential wall of the bolts 504, the card block 6 is inserted into the card interface 7, the screws are screwed into the screw holes 8, and the first baffle 403 and the second baffle 404 are connected in combination, and cooling water is input into the water inlet 401. After the cooling water is heated, it rises through the through hole 405 and enters the next chamber 406. The fully heated cooling water is stored in the water tank 407 and discharged from the water outlet 408.
[0035] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-cooled sealing sleeve for a calcium carbide furnace, comprising a large water-cooled sleeve (1), characterized in that: The water-cooling jacket (1) is provided with a sealing sleeve (2) at the top, and a base (3) at the bottom. A water-cooling assembly (4) is provided inside the water-cooling jacket (1). The water-cooling assembly (4) includes a water inlet (401). An inner shell (402) is provided inside the water-cooling jacket (1). A plurality of first baffles (403) are provided on the circumferential outer wall of the inner shell (402). A second baffle (404) is provided on the side wall of the first baffle (403). A through hole (405) is provided on the top of the plurality of first baffles (403). A chamber (406) is provided on the top of the first baffle (403). A water storage tank (407) is provided on the top of the water-cooling jacket (1). A water outlet (408) is provided on the side wall of the water storage tank (407). Insulation assemblies (5) are provided at both ends of the top of the water-cooling jacket (1).
2. The water-cooling sealing sleeve of the calcium carbide furnace according to claim 1, characterized in that: The insulating assembly (5) comprises a cover plate (501), an insulating plate (502) is provided on the top of the cover plate (501), a pressing plate (503) is provided on the top of the insulating plate (502), a bolt (504) is threadedly connected to the top of the pressing plate (503), and an insulating sleeve (505) is provided on the circumferential outer wall of the bolt (504).
3. The water-cooling sealing sleeve of the calcium carbide furnace according to claim 2, characterized in that: The plurality of first baffles (403) are arranged at equal intervals, and the positions of the plurality of through holes (405) are not on the same vertical line.
4. The water-cooling sealing sleeve of the calcium carbide furnace according to claim 3, characterized in that: Washers (506) are provided at the top and bottom of the circumferential outer wall of the bolt (504), and the material of the washers (506) is nitrile rubber.
5. The water-cooling sealing sleeve of the calcium carbide furnace according to claim 4, characterized in that: Both end side walls of the first baffle (403) are provided with a clamping block (6), both end side walls of the second baffle (404) are provided with a clamping interface (7), and both the top of the second baffle (404) and the top of the clamping block (6) are provided with a screw hole (8).
6. The water-cooling sealing sleeve of the calcium carbide furnace according to claim 5, characterized in that: The size and position of the card block (6) match the size and position of the card interface (7), and the inner diameters of the first baffle (403) and the second baffle (404) are consistent with the diameter of the inner liner (402).
Citation Information
Patent Citations
Carbide stove water cooled seal cover
CN204612479U