Rigid contact net contact line wear detection equipment

By designing rigid contact network wear detection equipment for rotating tooth rings and infrared rangefinders, the problem of large unidirectional detection error in the existing technology is solved, and multi-directional precise wear detection is realized, which improves detection accuracy and efficiency.

CN223243558UActive Publication Date: 2025-08-19CHINA RAILWAY ERJU GRP ELECTRICITY ENG CO LTD
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Patent Information

Application Number
CN202421788144.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-08-19
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing rigid contact network wear detection devices can only be detected in one direction. Manual rotation can easily lead to errors and it is difficult to accurately detect wear in different directions.

Method used

A detection device including a rotating tooth ring and an infrared rangefinder is designed. The rotating tooth ring is driven by a motor to rotate. The infrared rangefinder is symmetrically arranged to detect contact line wear, and long-distance detection is achieved in combination with the clamping structure.

Benefits of technology

Multi-directional wear detection of rigid contact networks is realized, manual operation errors are reduced, and detection accuracy and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rigid contact net contact line wear detection device, which comprises a rotating gear ring, the rotating gear ring is rotatably connected in a mounting groove, the rotating gear ring is meshed with a transmission gear, the outer walls of the two sides of the rotating gear ring are provided with fitting grooves, and the fitting grooves are slidably connected with a guide ring. According to the utility model, the rotating gear ring is placed on the outer wall of the rigid contact network, then the motor is started, the motor drives the transmission gear to rotate, the transmission gear drives the rotating gear ring to rotate, the rotating gear ring drives the internal infrared distance meters to rotate around the rigid contact network, and the infrared distance meters are symmetrically arranged. The diameter of the rotating gear ring is subtracted from the sum of the distances between the two infrared distance meters and the rigid contact net, so that the abrasion degree of the rigid contact net can be calculated, and whether the rigid contact net needs to be replaced or not is determined.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rigid contact networks, and in particular relates to a rigid contact network contact line wear detection device. Background Art

[0002] The rigid contact network is a special form of contact network, which is mainly used in urban rail transit and electrified railway systems to provide electric locomotives with electricity. Compared with the traditional flexible contact network, it has the characteristics of compact structure, small headroom, and easy maintenance. The rigid contact network is mainly composed of overhead rigid busbars, contact wires, support and positioning devices, insulating components and overhead ground wires. These components together constitute a special form of transmission line for supplying power to electric locomotives. The suspension type of the rigid contact network is a type of contact network. It has a relatively simple structure, fewer parts, lower requirements for tensile strength, small installation space, low civil engineering costs, strong breaking resistance, small maintenance workload, and low maintenance costs.

[0003] The rail transit vehicle is driven by contacting the rigid contact network. However, the long-term friction between the top bow of the rail transit vehicle and the rigid contact network will cause wear of the rigid contact network. Therefore, the rigid contact network needs to be regularly inspected for wear.

[0004] However, installing the wear detection device on the outer wall of the rigid contact network can only detect wear in one direction of the rigid contact network. When the rigid contact network needs to be detected for wear in different directions, the wear detection device needs to be manually rotated, and manual rotation can easily cause errors in the measurement of the wear detection device. Utility Model Content

[0005] Purpose of the utility model

[0006] In view of the above technical problems, the present invention provides a rigid contact network contact wire wear detection device to solve the technical problems mentioned in the background technology.

[0007] Technical Solution

[0008] In order to achieve the above-mentioned object, the technical solution provided by the utility model is a rigid contact network contact wire wear detection device, comprising a housing, an outer wall of the housing is provided with a display screen, a top of the housing is provided with a mounting ring, an interior of the mounting ring is provided with a mounting groove, an inner end of the mounting ring is provided with a guide ring, and both sides of the mounting ring are rotatably connected to transmission gears;

[0009] A rotating gear ring is rotatably connected to the inside of the mounting groove, the rotating gear ring is engaged with the transmission gear, and fitting grooves are provided on the outer walls on both sides of the rotating gear ring. The fitting grooves are slidably connected to the guide ring, and infrared rangefinders are provided on both sides of the inner wall of the rotating gear ring, and the infrared rangefinder is electrically connected to the display screen.

[0010] Preferably, the mounting ring and the rotating gear ring are both configured to be arc-shaped, and the curvature of the mounting ring is smaller than that of the rotating gear ring.

[0011] Preferably, sliding grooves are provided on both sides of the outer wall of the shell, a mounting bracket is provided on the outer wall of the shell, a positioning block is provided on one side of the mounting bracket, the positioning block is slidably connected to the sliding groove, guide rods are provided on both sides of the mounting bracket, the outer wall of the guide rod is slidably connected to a clamping structure, and driving structures are provided on both sides of the inner wall of the clamping structure.

[0012] Preferably, the clamping structure includes a mounting shell, an auxiliary groove is provided inside the mounting shell, and the auxiliary groove is slidably connected to the guide rod.

[0013] Preferably, a limiting groove is provided inside the mounting shell, and a transmission screw is rotatably connected to the outer wall of the mounting shell, and the transmission screw is arranged outside the limiting groove.

[0014] Preferably, the driving structure includes a lifting plate, a matching hole is opened on one side of the lifting plate, and the matching hole and the limiting groove cooperate with each other.

[0015] Preferably, a groove is provided in the middle of the lifting plate, and an inner wall of the groove of the lifting plate is rotatably connected to a driving wheel.

[0016] Beneficial effects

[0017] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:

[0018] The utility model places a rotating gear ring on the outer wall of a rigid contact network, then starts a motor, the motor drives a transmission gear to rotate, the transmission gear drives a rotating gear ring to rotate, and the rotating gear ring drives an internal infrared rangefinder to rotate around the rigid contact network. The infrared rangefinders are symmetrically arranged. The sum of the distances detected by the two infrared rangefinders to the rigid contact network minus the diameter of the rotating gear ring is subtracted, thereby calculating the wear degree of the rigid contact network and determining whether the rigid contact network needs to be replaced.

[0019] When it is necessary to detect the wear of the rigid contact network over a long distance, the clamping structure is installed on the outer wall of the rigid contact network, and then the driving structure is fitted with the top and bottom of the rigid contact network. The motor is started, and the motor drives the driving wheel to rotate. The driving force drives the wear detection device to move on the surface of the rigid contact network, thereby realizing long-distance wear detection of the rigid contact network. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the utility model;

[0021] Figure 2 This is a three-dimensional expanded view of the rotating gear ring of the present utility model;

[0022] Figure 3 This is a three-dimensional diagram of the clamping structure of the present utility model;

[0023] Figure 4 It is a three-dimensional diagram of the driving structure of the utility model.

[0024] Reference numerals

[0025] 1. Housing; 2. Display screen; 3. Mounting ring; 4. Mounting slot; 5. Guide ring; 6. Rotating gear ring; 7. Fitting slot; 8. Infrared rangefinder; 9. Transmission gear; 10. Slide slot; 11. Mounting bracket; 12. Positioning block; 13. Guide rod; 14. Clamping structure; 1401. Mounting shell; 1402. Auxiliary slot; 1403. Limiting slot; 1404. Transmission screw; 15. Driving structure; 1501. Lifting plate; 1502. Matching hole; 1503. Driving wheel. DETAILED DESCRIPTION

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", "coaxial", "bottom", "one end", "top", "the other end", "one side", "front", "two ends", "both sides", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0028] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connected," "fixed," "provided with," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] Reference is now made to the accompanying drawings, each of which is intended only to illustrate certain exemplary embodiments and is not intended to limit the present invention. Like reference numerals in the various drawings indicate like or corresponding parts. The dimensions and proportions in the various drawings are for illustrative purposes only and should not be construed as limiting the present invention. These dimensions may be exaggerated relative to actual products.

[0030] Example 1

[0031] Reference Figure 1-4 , a rigid contact network contact line wear detection device shown in the figure includes a housing 1, an outer wall of the housing 1 is provided with a display screen 2, a top of the housing 1 is provided with a mounting ring 3, an interior of the mounting ring 3 is provided with a mounting groove 4, an inner end of the mounting ring 3 is provided with a guide ring 5, and both sides of the mounting ring 3 are rotatably connected to transmission gears 9;

[0032] The rotating gear ring 6 is rotatably connected to the inside of the mounting groove 4, the rotating gear ring 6 is engaged with the transmission gear 9, and the outer walls on both sides of the rotating gear ring 6 are provided with fitting grooves 7, the fitting grooves 7 are slidingly connected to the guide ring 5, and infrared rangefinders 8 are provided on both sides of the inner wall of the rotating gear ring 6, and the infrared rangefinder 8 is electrically connected to the display screen 2.

[0033] Furthermore, in the above technical solution, the mounting ring 3 and the rotating gear ring 6 are both configured to be arc-shaped, and the curvature of the mounting ring 3 is smaller than that of the rotating gear ring 6 .

[0034] Place the rotating gear ring 6 on the outer wall of the rigid contact network, and then start the motor. The motor drives the transmission gear 9 to rotate, and the transmission gear 9 drives the meshed rotating gear ring 6 to rotate, so that the rotating gear ring 6 drives the infrared rangefinder 8 to rotate. The infrared rangefinder 8 detects the distance between the infrared rangefinder 8 and the rigid contact network. The sum of the distances between the two infrared rangefinders 8 minus the diameter of the rotating gear ring 6 can be used to know the thickness of the rigid contact network and determine the degree of wear of the rigid contact network. This method is a manual single-time detection of the wear of the rigid contact network.

[0035] Example 2

[0036] Reference Figure 1-4 , a rigid contact network contact line wear detection device shown in the figure includes a housing 1, an outer wall of the housing 1 is provided with a display screen 2, a top of the housing 1 is provided with a mounting ring 3, an interior of the mounting ring 3 is provided with a mounting groove 4, an inner end of the mounting ring 3 is provided with a guide ring 5, and both sides of the mounting ring 3 are rotatably connected to transmission gears 9;

[0037] The rotating gear ring 6 is rotatably connected to the inside of the mounting groove 4, the rotating gear ring 6 is engaged with the transmission gear 9, and the outer walls on both sides of the rotating gear ring 6 are provided with fitting grooves 7, the fitting grooves 7 are slidingly connected to the guide ring 5, and infrared rangefinders 8 are provided on both sides of the inner wall of the rotating gear ring 6, and the infrared rangefinder 8 is electrically connected to the display screen 2.

[0038] Furthermore, in the above technical solution, the mounting ring 3 and the rotating gear ring 6 are both configured to be arc-shaped, and the curvature of the mounting ring 3 is smaller than that of the rotating gear ring 6 .

[0039] Furthermore, in the above technical solution, a slide groove 10 is provided on both sides of the outer wall of the shell 1, a mounting bracket 11 is provided on the outer wall of the shell 1, a positioning block 12 is provided on one side of the mounting bracket 11, and the positioning block 12 is slidably connected to the slide groove 10, and a guide rod 13 is provided on both sides of the mounting bracket 11, and a clamping structure 14 is slidably connected to the outer wall of the guide rod 13, and a driving structure 15 is provided on both sides of the inner wall of the clamping structure 14, and the clamping structure 14 includes a mounting shell 1401, and an auxiliary groove 1402 is provided inside the mounting shell 1401, and the auxiliary groove 1 402 is slidably connected to the guide rod 13, a limiting groove 1403 is provided inside the mounting shell 1401, and the outer wall of the mounting shell 1401 is rotatably connected to the transmission screw 1404, and the transmission screw 1404 is arranged on the outside of the limiting groove 1403. The driving structure 15 includes a lifting plate 1501, and a matching hole 1502 is provided on one side of the lifting plate 1501. The matching hole 1502 cooperates with the limiting groove 1403. A groove is provided in the middle of the lifting plate 1501, and the inner wall of the groove of the lifting plate 1501 is rotatably connected to the driving wheel 1503.

[0040] When it is necessary to perform long-distance wear detection on the rigid contact network, the positioning block 12 is installed inside the slide groove 10 and fixed with bolts, and then the mounting shell 1401 is pushed inward, and the auxiliary groove 1402 slides on the outer wall of the guide rod 13, so that the drive structure 15 is located at the top and bottom of the rigid contact network, and the transmission screw 1404 is rotated. The transmission screw 1404 drives the drive wheel 1503 inside the drive structure 15 to fit the outer wall of the rigid contact network, and the motor is started. The motor drives the drive wheel 1503 to rotate, and the drive wheel 1503 slides on the outer wall of the rigid contact network. When the wear detection device stops moving, the rotating gear ring 6 inside the guide ring 5 rotates to detect the wear of the rigid contact network. This method is for continuously detecting the rigid contact network.

[0041] The above-mentioned embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, which all fall within the scope of protection of the utility model. Therefore, the scope of protection of the utility model patent shall be based on the attached claims.

Claims

1. A rigid contact network contact wire wear detection device, characterized in that: include A housing (1), wherein the outer wall of the housing (1) is provided with a display screen (2), a mounting ring (3) is provided on the top of the housing (1), a mounting groove (4) is provided inside the mounting ring (3), a guide ring (5) is provided at the inner end of the mounting ring (3), and transmission gears (9) are rotatably connected to both sides of the mounting ring (3); A rotating gear ring (6) is rotatably connected to the inside of the mounting groove (4), the rotating gear ring (6) is meshed with the transmission gear (9), and fitting grooves (7) are provided on both sides of the outer wall of the rotating gear ring (6), and the fitting grooves (7) are slidably connected to the guide ring (5). Infrared rangefinders (8) are provided on both sides of the inner wall of the rotating gear ring (6), and the infrared rangefinder (8) is electrically connected to the display screen (2).

2. The rigid catenary contact wire wear detection device according to claim 1, characterized in that: The mounting ring (3) and the rotating gear ring (6) are both arranged in an arc shape, and the arc of the mounting ring (3) is smaller than the arc of the rotating gear ring (6).

3. The rigid catenary contact wire wear detection device according to claim 1, characterized in that: Slide grooves (10) are provided on both sides of the outer wall of the shell (1), a mounting frame (11) is provided on the outer wall of the shell (1), a positioning block (12) is provided on one side of the mounting frame (11), the positioning block (12) is slidably connected to the slide groove (10), guide rods (13) are provided on both sides of the mounting frame (11), the outer wall of the guide rod (13) is slidably connected to a clamping structure (14), and driving structures (15) are provided on both sides of the inner wall of the clamping structure (14).

4. The rigid catenary contact wire wear detection device according to claim 3, characterized in that: The clamping structure (14) comprises a mounting shell (1401), an auxiliary groove (1402) is provided inside the mounting shell (1401), and the auxiliary groove (1402) is slidably connected to the guide rod (13).

5. The rigid catenary contact wire wear detection device according to claim 4, characterized in that: A limiting groove (1403) is provided inside the installation shell (1401), and a transmission screw (1404) is rotatably connected to the outer wall of the installation shell (1401), and the transmission screw (1404) is arranged outside the limiting groove (1403).

6. The rigid catenary contact wire wear detection device according to claim 3, characterized in that: The driving structure (15) comprises a lifting plate (1501), a matching hole (1502) is provided on one side of the lifting plate (1501), and the matching hole (1502) and the limiting groove (1403) cooperate with each other.

7. The rigid catenary contact wire wear detection device according to claim 6, characterized in that: A groove is provided in the middle of the lifting plate (1501), and a driving wheel (1503) is rotatably connected to the inner wall of the groove of the lifting plate (1501).