Fixing device of steel pipeline welding seam detection equipment

Abstract

The utility model discloses a fixing device of steel pipeline welding seam detection equipment, the upper end of a mounting table is sequentially provided with a steel pipe conveying device, a position adjusting device, an equipment mounting assembly and a steel pipe output device from left to right, and a welding seam detector is fixedly mounted on the equipment mounting assembly; the equipment mounting assembly comprises a mounting rack, an electric guide rail, a connecting arm, a cross laser generator and a coupling camera, the mounting rack is fixedly connected to the mounting table, the electric guide rail is fixedly connected to one side of the upper end of the mounting rack, and the welding seam detector is fixedly mounted on a sliding block of the electric guide rail through a bolt; and the other side of the mounting frame is fixedly connected with a connecting arm, one side of the middle of the connecting arm is fixedly connected with a cross laser generator, and the tail end of the connecting arm is fixedly connected with a coupling camera. The utility model aims to provide the fixing device for the steel pipe welding seam detection equipment, which has high precision, high stability and high efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial detection equipment, in particular to a fixing device for steel pipeline weld detection equipment. Background Art

[0002] Steel pipelines are widely used in the oil, gas, chemical, and power industries. Welding is an essential process in the production and installation of steel pipes in these industries. However, the quality of pipeline welds is directly related to the safety and reliability of the pipelines. To ensure pipeline weld quality, effective weld inspection is essential. Traditional weld inspection methods rely on manual operation or manual adjustment of inspection equipment. While these methods can provide basic weld inspection, they suffer from low efficiency, poor stability, and high manual error.

[0003] With the continuous advancement of industrial automation, weld inspection equipment is gradually moving towards automation and intelligence. Ultrasonic flaw detectors and eddy current flaw detectors, currently the mainstream equipment in the weld inspection field, have been widely used due to their high precision and non-destructive nature. However, these devices place very strict requirements on the position and angle of the inspected object during inspection. Traditional equipment often cannot meet the requirements of precise fixing and position adjustment, resulting in unstable and inaccurate inspection results.

[0004] Therefore, developing a fixture that can precisely fix the weld seam of a steel pipe and flexibly adjust the equipment's position and angle is crucial to achieving both accuracy and efficiency in weld inspection. While some existing position adjustment devices exist, most simply adjust the device's position without comprehensively considering the relative position between the weld inspection equipment and the weld seam being inspected. This makes it impossible to ensure precise alignment of the inspection probe with the weld seam, impacting the accuracy of inspection results.

[0005] Therefore, designing a fixing device that can provide stable support and accurately adjust the relative position of the weld position and the detection equipment is of great significance for improving the accuracy, stability and detection efficiency of steel pipe weld detection equipment. Utility Model Content

[0006] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a fixing device for steel pipe weld detection equipment with high precision, high stability and high efficiency.

[0007] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a fixing device for steel pipeline weld detection equipment, including a mounting platform, a steel pipe conveying device, a position adjustment device, an equipment mounting assembly, a steel pipe output device, and a weld detector. The mounting platform is the supporting base of the entire device, and all components are fixed on it to ensure the stability and accuracy of the equipment. The upper end of the mounting platform is provided with a steel pipe conveying device, a position adjustment device, an equipment mounting assembly, and a steel pipe output device from left to right, wherein the steel pipe conveying device is used to convey the welded steel pipe to the position adjustment device, and the position adjustment device can realize relative clamping of the welded steel pipe and can drive the welded steel pipe to rotate, thereby adjusting the weld position, so that the weld detector can effectively monitor the weld on the steel pipe. The weld detector is fixedly mounted on the equipment mounting assembly. In the present utility model, the weld detection equipment is an ultrasonic flaw detector or an eddy current flaw detector. The equipment mounting assembly includes a mounting frame, an electric guide rail, a connecting arm, a cross laser generator, and a coupling camera. The mounting table is fixedly connected to the mounting frame, and one side of the upper end of the mounting frame is fixedly connected to the electric guide rail. The weld detector is fixed to the slider of the electric guide rail by bolts. When in use, the height position of the weld detector can be controlled by the electric guide rail to ensure that the detector probe is close to the steel pipe. The other side of the mounting frame is fixedly connected to the connecting arm, and a cross laser generator is fixedly connected to the middle side of the connecting arm for accurately calibrating the weld position. The end of the connecting arm is fixedly connected to a coupling camera for capturing weld images and analyzing them.

[0008] In the above technical solution, the steel pipe conveying device has the same structure as the steel pipe output device, and both include a C-shaped trough frame, a fixed guide wheel, a movable guide wheel, a driving motor, a rotating plate, a connecting rod, and an electric telescopic rod. The C-shaped trough frame is fixedly connected to the mounting table, and a number of fixed guide wheels are rotatably connected inside the C-shaped trough frame. A number of movable guide wheels are rotatably connected directly above the C-shaped trough frame. The movable guide wheel is rotatably connected to one side of the rotating plate, and the other side of the rotating plate is fixedly connected to the driving motor. The rotating shaft of the driving motor passes through the rotating plate and is connected to the movable guide wheel. The middle part of the rotating plate is rotatably connected to one side of the C-shaped trough frame, and the other side of the rotating plate is rotatably connected to the connecting rod. One end of the connecting rod is connected to the electric telescopic rod, and the electric telescopic rod is fixedly connected to the C-shaped trough frame.

[0009] In the above technical solution, the end of the top rod of the electric telescopic rod is connected to a slide frame, the end of the connecting rod is fixedly connected to a sliding guide rod, and the sliding guide rod is slidably connected in the slide frame.

[0010] In the above technical solution, the position adjustment device includes a mounting block, an outer sleeve, a rolling bearing, an inner sleeve, and a pipe clamp assembly. The mounting block is fixedly connected to the mounting platform on one side of the steel pipe conveying device. A mounting hole is passed through the mounting block. The outer sleeve is fixedly connected in the mounting hole. The inner sleeve is rotatably connected in the outer sleeve. A plurality of rolling bearings are fixedly connected between the outer sleeve and the inner sleeve. Two groups of symmetrical pipe clamp assemblies are fixedly connected to the inner wall of the inner sleeve. After one end of the inner sleeve passes through the mounting hole, an outer gear ring is fixedly connected to its outer peripheral side wall. The outer gear ring is meshed with a transmission gear, and the transmission gear is fixedly connected to the adjustment motor. The adjustment motor is embedded in the mounting platform.

[0011] The two wheels are rotated to move relative to each other, and the other ends of the two wheels are rotated to move relative to each other, and the other ends of the two wheels are rotated to move relative to each other.

[0012] Beneficial effects of the utility model:

[0013] 1. Improved detection accuracy: This utility model uses a precise weld position adjustment device to ensure the accurate relative position between the weld detector and the steel pipe weld, greatly improving the accuracy of weld detection. In particular, through laser calibration and coupled camera image capture, the weld position can be accurately located, thereby ensuring the fit of the probe and the weld, avoiding the errors in traditional methods;

[0014] 2. Strong stability and reduced human error: This device adopts a highly stable structure such as electric guide rails, rolling bearings, and pipe clamp components, which can accurately control the position and angle of the steel pipe. At the same time, the automated control system reduces the need for manual adjustment and avoids human operation errors;

[0015] 3. High degree of automation and easy operation: This utility model has designed a highly automated weld detection device, which uses electric telescopic rods, adjustment motors and other driving components, so that the equipment can quickly and accurately complete the transportation, adjustment and positioning of steel pipes during operation, greatly improving work efficiency and reducing manual intervention;

[0016] 4. Strong adaptability, suitable for various testing needs: This device can be used in conjunction with different types of testing instruments such as ultrasonic flaw detectors or eddy current flaw detectors, and has strong adaptability. Whether in terms of steel pipe transportation, clamping or rotation adjustment, it can flexibly adapt to different steel pipe specifications and testing requirements;

[0017] 5. Save manpower and time: Since the device adopts an automated weld position adjustment and steel pipe conveying system, it can complete the positioning and detection of steel pipes in a shorter time, saving a lot of manual operation time and improving production efficiency;

[0018] 6. Enhance equipment life: The fixing device of this utility model makes the equipment more durable during long-term use through stable structural design and high-quality driving components, reduces failures caused by frequent adjustments or vibrations, and thus extends the service life of the equipment;

[0019] In general, the utility model provides a steel pipe weld inspection equipment fixing device with high precision, high stability and high efficiency, which can effectively improve the quality and efficiency of the steel pipe weld inspection process and meet the stringent requirements of pipeline weld quality inspection in modern industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the connection structure of the installation components of the utility model;

[0022] Figure 3 This is a structural diagram of the steel pipe conveying device of the utility model;

[0023] Figure 4 for Figure 3 Schematic diagram of the detailed structure of the A1 part;

[0024] Figure 5 This is a schematic diagram of the cross-sectional connection structure of the position adjustment device of the utility model.

[0025] In the figure: 1 mounting platform, 2 steel pipe conveying device, 3 position adjustment device, 4 equipment installation component, 5 steel pipe output device, 6 weld detector, 101 mounting frame, 102 electric guide rail, 103 connecting arm, 104 cross laser generator, 105 coupling camera, 201 U-shaped groove frame, 202 fixed guide wheel, 203 moving guide wheel, 204 driving motor, 205 rotating plate, 206 connecting rod, 207 electric telescopic rod, 208 slide frame, 209 sliding guide rod, 301 mounting block, 302 outer sleeve, 303 rolling bearing, 304 inner sleeve, 305 outer gear ring, 306 transmission gear, 307 adjusting motor, 401 rotating shaft frame, 402 sliding block, 403 bidirectional screw rod, 404 fixed block, 405 first rotating bracket, 406 second rotating bracket, 407 rolling wheel, 408 transmission motor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5, a fixing device for steel pipeline weld detection equipment, including a mounting platform 1, a steel pipe conveying device 2, a position adjustment device 3, an equipment mounting assembly 4, a steel pipe output device 5, and a weld detector 6. The mounting platform 1 is the supporting base of the entire device, and all components are fixed on it to ensure the stability and accuracy of the equipment. The upper end of the mounting platform 1 is provided with a steel pipe conveying device 2, a position adjustment device 3, an equipment mounting assembly 4, and a steel pipe output device 5 from left to right, wherein the steel pipe conveying device 2 is used to convey the weld steel pipe to the position adjustment device 3, the position adjustment device 3 can realize relative clamping of the weld steel pipe, and can drive the weld steel pipe to rotate, thereby adjusting its weld position, so that the weld detector 6 can effectively monitor the weld on the steel pipe, and the weld detector 6 is fixedly mounted on the equipment mounting assembly 4. In the new model, the weld detection equipment is an ultrasonic flaw detector or an eddy current flaw detector. The equipment installation component 4 includes a mounting frame 101, an electric guide rail 102, a connecting arm 103, a cross laser generator 104, and a coupling camera 105. The mounting frame 101 is fixedly connected to the mounting table 1, and the upper end side of the mounting frame 101 is fixedly connected to the electric guide rail 102. The weld detector 6 is fixed on the slider of the electric guide rail 102 by bolts. When in use, the height position of the weld detector 6 can be controlled by the electric guide rail 102 to ensure that the detector probe is close to the steel pipe. The other side of the mounting frame 101 is fixedly connected to the connecting arm 103, and the middle side of the connecting arm 103 is fixedly connected to a cross laser generator 104 for accurately calibrating the weld position. The end of the connecting arm 103 is fixedly connected to a coupling camera 105 for capturing weld images and analyzing them.

[0028] In one embodiment of the present invention, the steel pipe conveying device 2 has the same structure as the steel pipe output device 5, and both include a U-shaped trough frame 201, a fixed guide wheel 202, a movable guide wheel 203, a drive motor 204, a rotating plate 205, a connecting rod 206, and an electric telescopic rod 207. The U-shaped trough frame 201 is fixedly connected to the mounting table 1, and a plurality of fixed guide wheels 202 are rotatably connected in the U-shaped trough frame 201. A plurality of movable guide wheels 203 are rotatably connected just above the U-shaped trough frame 201. The movable guide wheel 203 is rotatably connected to one side of the rotating plate 205, and the other side of the rotating plate 205 is fixedly connected to the drive motor 204. The rotating shaft of the drive motor 204 passes through the rotating plate 205 and is connected to the movable guide wheel 203. The middle part of the rotating plate 205 is rotatably connected to the rotating plate 205. One side of the U-shaped slot frame 201 and the other side of the rotating plate 205 are respectively rotatably connected to the connecting rod 206, one end of the connecting rod 206 is connected to the electric telescopic rod 207, and the electric telescopic rod 207 is fixedly connected to the U-shaped slot frame 201. When in use, the weld steel pipe to be inspected is first placed on the fixed guide wheel 202 of the U-shaped slot frame 201, and then the electric telescopic rod 207 drives the connecting rod 206 to move to one side, and the connecting rod 206 drives one end of the rotating plate 205 to rotate, and the other end of the rotating plate 205 drives the movable guide wheel 203 to rotate, so that the movable guide wheel 203 is pressed against the upper end of the weld steel pipe, and then the drive motor 204 is started, and the drive motor 204 drives the movable guide wheel 203 to rotate, and the weld steel pipe is driven to move relatively through the movable guide wheel 203.

[0029] In one embodiment of the present utility model, the end of the top rod of the electric telescopic rod 207 is connected to a slide frame 208, and the end of the connecting rod 206 is fixedly connected to a sliding guide rod 209, which is slidably connected in the slide frame 208 to achieve stability during the movement of the connecting rod 206.

[0030] In one embodiment of the present utility model, the position adjustment device 3 includes a mounting block 301, an outer sleeve 302, a rolling bearing 303, an inner sleeve 304, and a pipe clamp assembly. The mounting block 301 is fixedly connected to the mounting platform 1 on one side of the steel pipe conveying device 2. A mounting hole is passed through the mounting block 301, and the outer sleeve 302 is fixedly connected in the mounting hole. The inner sleeve 304 is rotatably connected in the outer sleeve 302. A plurality of rolling bearings 303 are fixedly connected between the outer sleeve 302 and the inner sleeve 304. Two groups of symmetrical pipe clamp assemblies are fixedly connected to the inner wall of the inner sleeve 304. After one end of the inner sleeve 304 passes through the mounting hole, an outer gear ring 305 is fixedly connected to its outer peripheral side wall. The outer gear ring 305 is meshed with a transmission gear 306. The transmission gear 306 is fixedly connected to the adjustment motor 307, and the adjustment motor 307 is embedded and connected to the mounting platform 1.The pipe clamp assembly includes a rotating shaft frame 401, a sliding block 402, a bidirectional screw rod 403, a fixed block 404, a first rotating bracket 405, a second rotating bracket 406, and a rolling wheel 407. The inner wall of the inner sleeve 304 is fixedly connected to the rotating shaft frame 401 on both sides. The bidirectional screw rod 403 is rotatably connected between the rotating shaft frames 401. One end of the bidirectional screw rod 403 passes through the rotating shaft frame 401 and is connected to the transmission motor 408. The transmission motor 408 is fixedly connected to the rotating shaft frame 401 on the opposite side. The middle part of the bidirectional screw rod 403 is rotatably connected to the fixed block 404, and the fixed block 404 is fixedly connected to the inner wall of the inner sleeve. , sliding blocks 402 are respectively slidably connected between the fixed block 404 and the rotating shaft frame 401, and threaded holes are respectively opened on the sliding blocks 402. The sliding blocks 402 are threadedly connected to the bidirectional screw rod 403 through the threaded holes. The upper end of the sliding block 402 is rotatably connected to the first rotating bracket 405, and the first rotating bracket 405 is rotatably connected to the rolling wheel 407. The first rotating bracket 405 on both sides of the rolling wheel 407 is rotatably connected to the second rotating bracket 406. The other ends of the second rotating bracket 406 are rotatably connected to both sides of the upper end of the fixed block 404. In the embodiment, its working principle is: first, the welded steel pipe passes through The steel pipe conveying device 2 conveys one end of the steel pipe to the inner sleeve 304, starts the transmission motor 408, and the transmission motor 408 drives the bidirectional screw 403 to rotate. The bidirectional screw 403 drives the sliding block 402 to move toward the fixed block 404 through a threaded connection. As the sliding block 402 approaches the fixed block 404, the first rotating bracket 405 and the second rotating bracket 406 rotate, and drive the rolling wheel 407 to contact the weld steel pipe. The weld steel pipe is stably clamped by two sets of opposite rolling wheels 407, and then the cross laser generator 104 and the coupled camera 105 are started. The cross laser emits Generator 104 projects a cross-shaped laser beam onto the steel pipe, while coupled camera 105 captures an image of the steel pipe to determine the location of the steel pipe weld. Adjustment motor 307 is then activated, which drives transmission gear 306 to rotate. Transmission gear 306 drives outer gear ring 305, which in turn drives inner sleeve 304. The inner sleeve 304 rotates the steel pipe via the pipe clamp assembly, ensuring that the steel pipe weld coincides with the transverse laser line of the cross-shaped laser beam. This facilitates analysis and processing of the weld image by coupled camera 105, while ensuring that the weld inspection device's detection probe is positioned relative to the weld on the steel pipe.

[0031] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0032] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A fixing device for steel pipe weld detection equipment, comprising a mounting platform (1), a steel pipe conveying device (2), a position adjustment device (3), an equipment mounting assembly (4), a steel pipe output device (5), and a weld detector (6), characterized in that: The upper end of the mounting platform (1) is provided with a steel pipe conveying device (2), a position adjustment device (3), an equipment mounting assembly (4), and a steel pipe output device (5) in sequence from left to right, wherein the weld detector (6) is fixedly mounted on the equipment mounting assembly (4), and the equipment mounting assembly (4) comprises a mounting frame (101), an electric guide rail (102), a connecting arm (103), a cross laser generator (104), and a coupling camera (105). The mounting platform (1) is fixedly connected with the mounting frame (101), one side of the upper end of the mounting frame (101) is fixedly connected with the electric guide rail (102), the weld detector (6) is fixed to the slider of the electric guide rail (102) by bolts, the other side of the mounting frame (101) is fixedly connected with the connecting arm (103), one side of the middle part of the connecting arm (103) is fixedly connected with the cross laser generator (104), and the end of the connecting arm (103) is fixedly connected with the coupling camera (105).

2. The fixing device for steel pipeline weld detection equipment according to claim 1, characterized in that: The steel pipe conveying device (2) has the same structure as the steel pipe output device (5), and both include a U-shaped trough frame (201), a fixed guide wheel (202), a movable guide wheel (203), a driving motor (204), a rotating plate (205), a connecting rod (206), and an electric telescopic rod (207). The U-shaped trough frame (201) is fixedly connected to the mounting platform (1). A plurality of fixed guide wheels (202) are rotatably connected inside the U-shaped trough frame (201). A plurality of movable guide wheels (203) are rotatably connected directly above the U-shaped trough frame (201). The movable guide wheels (203) rotate The rotating plate (205) is connected to one side of the rotating plate (205), and the other side of the rotating plate (205) is fixedly connected to a driving motor (204). The rotating shaft of the driving motor (204) passes through the rotating plate (205) and is connected to the moving guide wheel (203). The middle part of the rotating plate (205) is rotatably connected to one side of the U-shaped slot frame (201). The other side of the rotating plate (205) is rotatably connected to a connecting rod (206). One end of the connecting rod (206) is connected to an electric telescopic rod (207). The electric telescopic rod (207) is fixedly connected to the U-shaped slot frame (201).

3. The fixing device for steel pipeline weld detection equipment according to claim 2, characterized in that: The top rod end of the electric telescopic rod (207) is connected to a slide frame (208), and the end of the connecting rod (206) is fixedly connected to a sliding guide rod (209), and the sliding guide rod (209) is slidably connected in the slide frame (208).

4. The fixing device for steel pipeline weld detection equipment according to claim 1, characterized in that: The position adjustment device (3) comprises a mounting block (301), an outer sleeve (302), a rolling bearing (303), an inner sleeve (304), and a pipe clamp assembly. The mounting block (301) is fixedly connected to a mounting platform (1) on one side of the steel pipe conveying device (2). A mounting hole is passed through the mounting block (301). The outer sleeve (302) is fixedly connected to the mounting hole. The inner sleeve (304) is rotatably connected to the outer sleeve (302). The outer sleeve (302) and the inner sleeve (304) are rotatably connected. 04) are respectively fixedly connected with a plurality of rolling bearings (303), the inner wall of the inner sleeve (304) is respectively fixedly connected with two sets of symmetrical pipe clamp assemblies, after one end of the inner sleeve (304) passes through the mounting hole, an outer gear ring (305) is fixedly connected to the outer peripheral side wall thereof, the outer gear ring (305) is meshedly connected with a transmission gear (306), the transmission gear (306) is fixedly connected to the regulating motor (307), and the regulating motor (307) is embedded and connected to the mounting platform (1).

5. The fixing device for steel pipeline weld detection equipment according to claim 4, characterized in that: The pipe clamp assembly comprises a rotating shaft frame (401), a sliding block (402), a bidirectional screw rod (403), a fixed block (404), a first rotating bracket (405), a second rotating bracket (406), and a rolling wheel (407). The inner wall of the inner sleeve (304) is fixedly connected to the rotating shaft frame (401) on both sides. The rotating shaft frame (401) is rotatably connected to a bidirectional screw rod (403). One end of the bidirectional screw rod (403) passes through the rotating shaft frame (401) and is connected to a transmission motor (408). The transmission motor (408) is fixedly connected to the rotating shaft frame (401) on the opposite side. The middle part of the bidirectional screw rod (403) is rotatably connected to the fixed block (404). The fixed block (404) is fixedly connected to the inner wall of the inner sleeve, and a sliding block (402) is slidably connected between the fixed block (404) and the rotating shaft frame (401), and a threaded hole is respectively opened on the sliding block (402). The sliding block (402) is threadedly connected to the bidirectional screw rod (403) through the threaded hole. The upper end of the sliding block (402) is rotatably connected to the first rotating bracket (405), and the first rotating bracket (405) is rotatably connected to the rolling wheel (407). The first rotating bracket (405) on both sides of the rolling wheel (407) is rotatably connected to the second rotating bracket (406), and the other end of the second rotating bracket (406) is rotatably connected to both sides of the upper end of the fixed block (404).

Images