Wire icing simulation on-line monitoring device

Through the wire-simulated ice covering online monitoring device, the thickness of the ice covering is measured using a laser displacement ranging sensor, and combined with the limiting mechanism and the deicing assembly, the problem of complex and ineffective removal of ice covering detection in the prior art is solved, and simple and accurate ice covering thickness measurement and efficient ice covering breakage are achieved.

CN223243578UActive Publication Date: 2025-08-19SHENZHEN DINGXIN SMART TECH CO LTD
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Patent Information

Application Number
CN202422648710.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-19
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the prior art, the wire ice-cover detection method is complex and inaccurate enough, and cannot effectively remove ice-covering, which may lead to line damage or failure.

Method used

A conductor simulated ice covering online monitoring device is designed to measure the ice covering thickness using a laser displacement distance measuring sensor, and the ice covering is broken through the coordination of the limiting mechanism and the deicing assembly.

Benefits of technology

Simple and accurate ice thickness measurement and efficient ice removal are achieved, avoiding line damage or failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of line maintenance and detection, which comprises a base and vertical plates fixedly and symmetrically arranged at the two sides of the top of the base, a thickness detection mechanism is fixedly connected between the symmetrical vertical plates, the thickness detection mechanism comprises a connecting rod, and the rod body of the connecting rod is also provided with a limiting mechanism and a deicing assembly; the laser displacement distance measuring device has the advantages that a wire circuit is arranged to extrude a top ball, the top ball is extruded to drive a connecting block to move into a placement groove formed in a mounting plate and drive a push rod to move on a clamping block, and the tail end of the push rod continues to move and extend to the position below a laser displacement distance measuring sensor; the laser displacement distance measuring sensor is started to measure the length of the distance from the pushing rod to the laser displacement distance measuring sensor, the ice coating thickness of the wire circuit is measured, the operation is simple and practical, the output shaft of the stepping motor drives the screw rod to rotate, the movable block is driven to move downwards in a transmission mode, and the symmetrical guide rods are further driven to move downwards; and rotating deicing is carried out on the wire circuit in cooperation with the deicing assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of line maintenance and detection, and more specifically to an online monitoring device for simulated icing of a conductor. Background Art

[0002] In modern society, a stable supply of electricity is crucial for industrial production and daily life. However, severe weather conditions, especially freezing weather, pose challenges to the stability of power supply. Icing of conductors is a natural phenomenon that can cause transmission line failures and even catastrophic accidents. Therefore, understanding and simulating the icing process of conductors is crucial to ensuring the reliability of power systems.

[0003] Currently, relatively complex methods are commonly used to detect conductor ice buildup. These methods include weighing iced conductors, analyzing ice image contours, and manual measurement. However, these methods are complex and inaccurate in measuring ice thickness. Furthermore, these methods often fail to effectively de-ice the lines after measurement, which can cause problems in subsequent use and may even lead to damage or failure of the lines. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an online monitoring device for simulated icing of a conductor to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solutions:

[0006] A device for online monitoring of simulated ice coating on a conductor, comprising a base and vertical plates fixedly and symmetrically arranged on both sides of the top of the base, wherein the upper ends of the vertical plates are each provided with a slot, and a conveying mechanism is provided in the slot, wherein the conveying mechanism comprises a first rotating shaft, a conveying roller and a second pulley, wherein the first rotating shaft is rotatably arranged in the slot opened on the vertical plate, the conveying roller is fixedly sleeved on the outer wall of the first rotating shaft and is located in the slot, and the second pulley is fixedly arranged at the end of the first rotating shaft, and a thickness detection mechanism is fixedly connected between the symmetrical vertical plates, and the thickness detection mechanism includes a connection Rod, mounting plate, push rod, card block and laser displacement ranging sensor, the connecting rod is symmetrically arranged and both ends are fixedly connected to the upper end between the symmetrical vertical plates, the other two ends of the connecting rod are fixedly connected to the mounting plate, the mounting plate is provided with a plurality of linearly distributed placement slots, the card blocks are fixedly arranged at the rear end of the placement slots, the push rods are movable and pass through the middle of the card blocks, the laser displacement ranging sensors are two and symmetrically arranged at the upper end of the side wall of the mounting plate corresponding to the push rod, and the rod body of the connecting rod is also provided with a mutually cooperating limiting mechanism and a de-icing assembly;

[0007] Preferably, the thickness detection mechanism also includes a top ball, a connecting block, a reset spring and a scale. The reset springs are sleeved on the outer wall of the push rod, and the two ends of the reset spring are fixedly connected to the connecting block and the clamping block respectively. The push end is fixedly connected to one end face of the connecting block, and the other end face of the connecting block is fixedly connected to the top ball. The scale is provided on the upper end of one side wall of the mounting plate, and the push rod can be pushed to the bottom of the laser displacement ranging sensor as the reset spring is compressed.

[0008] Preferably, the conveying mechanism also includes a conveying motor, a first pulley, a first belt and a second belt. The conveying motor is fixedly arranged at the top position of the base on one side of one of the vertical plates. There are two first pulleys, one of which is fixedly connected to the output shaft of the conveying motor and is coaxially connected, and the other first pulley is fixedly connected to the outer wall of the first rotating shaft on one side of the second pulley. The first belt is rotatably connected to the two first pulleys, and the second belt is rotatably connected to the symmetrical second pulley.

[0009] Preferably, the limiting mechanism includes a mounting frame, a stepper motor and a screw rod, the mounting frame is fixedly connected to one side of the top of the connecting rod, the stepper motor is fixedly arranged in the middle position of the top of the mounting frame, and the output shaft of the stepper motor movably passes through the mounting frame and is coaxially connected to the end of the screw rod, and the other end of the screw rod is rotatably connected to the bottom of the mounting frame.

[0010] Further preferably, the limiting mechanism also includes a movable block, a guide rod and a limiting block, the movable block thread is set on the outer wall of the screw, the guide rod is symmetrically set at the bottom of the movable block, and the other end of the guide rod is movable through the bottom of the mounting frame and connected to the limiting block, and the de-icing assembly is located below the limiting block.

[0011] Preferably, the de-icing assembly includes a connecting plate, a second rotating shaft, a third pulley, a third belt and a de-icing cylinder, the connecting plates are symmetrically fixed on both sides of the connecting rod below the mounting frame, the second rotating shaft is arranged between the symmetrical connecting plates and movably passes through the connecting plates, the third pulley is fixedly connected to the end of the second rotating shaft, the third belt is rotatably connected to the third pulley and one of the second pulleys, the de-icing cylinder is fixedly connected to the outer wall of the second rotating shaft and the de-icing cylinder is located between the symmetrical connecting plates.

[0012] The technical effects and advantages of this utility model are:

[0013] When the conductor line passes through the mounting plate on the connecting rod, ice of varying thickness will be generated after the conductor line is covered with ice, thereby squeezing the top ball. The squeezing of the top ball drives the connecting block to move into the placement groove opened on the mounting plate, driving the push rod to move on the block, and then the end of the push rod will continue to move and extend to the bottom of the laser displacement ranging sensor. The laser displacement ranging sensor is turned on to measure the distance length of the push rod extended to the laser displacement ranging sensor, thereby measuring the ice thickness of the conductor line. The operation is relatively simple and practical. The limit mechanism and the de-icing component arranged in conjunction with the thickness detection mechanism cooperate with each other to realize the breaking of the ice on the outer layer of the conductor, which is convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a structural schematic diagram from another perspective of the present invention.

[0016] Figure 3 It is a schematic diagram of the top structure of the utility model.

[0017] Figure 4 For the utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0018] Figure 5 This is a schematic diagram of the combined structure of the limiting mechanism and deicing assembly of the utility model.

[0019] The accompanying drawings are:

[0020] 1- Base;

[0021] 2- vertical board;

[0022] 3- conveying mechanism; 31- conveying motor; 32- first pulley; 33- first belt; 34- first rotating shaft; 35- conveying roller; 36- second pulley; 37- second belt;

[0023] 4-thickness detection mechanism; 41-connecting rod; 42-mounting plate; 43-top ball; 44-connecting block; 45-push rod; 46-reset spring; 47-block; 48-laser displacement ranging sensor; 49-scale;

[0024] 5-limiting mechanism; 51-mounting frame; 52-stepping motor; 53-screw; 54-movable block; 55-guide rod; 56-limiting block;

[0025] 6-deicing assembly; 61-connecting plate; 62-second rotating shaft; 63-third pulley; 64-third belt; 65-deicing thorn cylinder. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely examples. The wire simulated icing online monitoring device involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0027] Reference Figure 1-5 Schematic diagram, the utility model provides an online monitoring device for simulated ice coating of a conductor, including a base 1 and vertical plates 2 fixedly and symmetrically arranged on both sides of the top of the base 1, the upper ends of the vertical plates 2 are each provided with a slot, a conveying mechanism 3 is provided in the slot, the conveying mechanism 3 includes a first rotating shaft 34, a conveying roller 35 and a second pulley 36, the first rotating shaft 34 is rotatably set in the slot opened on the vertical plate 2, the conveying roller 35 is fixedly sleeved on the outer wall of the first rotating shaft 34 and is located in the slot, the second pulley 36 is fixedly set at the end of the first rotating shaft 34, and a thickness detection mechanism 4 is fixedly connected between the symmetrical vertical plates 2, and the thickness detection mechanism 4 includes a connection Rod 41, mounting plate 42, push rod 45, block 47 and laser displacement ranging sensor 48. The connecting rod 41 is symmetrically arranged, and both ends are fixedly connected to the upper end between the symmetrical vertical plates 2. The other two ends of the connecting rod 41 are fixedly connected with a mounting plate 42. The mounting plate 42 is provided with a plurality of linearly distributed placement grooves. The blocks 47 are fixedly arranged at the rear end of the placement groove. The push rods 45 are movable and pass through the middle of the block 47. There are two laser displacement ranging sensors 48 that are symmetrically arranged at the upper end of the side wall of the mounting plate 42 corresponding to the push rod 45; the rod body of the connecting rod 41 is also provided with a limiting mechanism 5 and a de-icing component 6 that cooperate with each other.

[0028] The thickness detection mechanism 4 also includes a top ball 43, a connecting block 44, a return spring 46 and a scale 49. The return spring 46 is sleeved on the outer wall of the push rod 45, and the two ends of the return spring 46 are fixedly connected to the connecting block 44 and the clamping block 47 respectively. One end of the push rod 45 is fixedly connected to one end face of the connecting block 44, and the other end face of the connecting block 44 is fixedly connected to the top ball 43. The scale 49 is provided on the upper end of one side wall of the mounting plate 42, and the push rod 45 can be pushed to the laser displacement ranging sensor 48 as the return spring 46 is compressed. Below; by setting the ice thickness of the conductor line, the top ball 43 is squeezed, and the squeezing of the top ball 43 drives the connecting block 44 to move into the placement groove opened on the mounting plate 42, thereby driving the push rod 45 to move on the block 47, and then the end of the push rod 45 will continue to move and extend to the bottom of the laser displacement ranging sensor 48, and the laser displacement ranging sensor 48 is turned on to measure the distance length of the push rod 45 extending to the laser displacement ranging sensor 48, thereby measuring the ice thickness of the conductor line. The operation is relatively simple and practical.

[0029] The conveying mechanism 3 also includes a conveying motor 31, a first pulley 32, a first belt 33 and a second belt 37. The conveying motor 31 is fixedly arranged at the top position of the base 1 on one side of one of the vertical plates 2. There are two first pulleys 32, one of which is fixedly connected to the output shaft of the conveying motor 31 and is coaxially connected, and the other first pulley 32 is fixedly connected to the outer wall of the first rotating shaft 34 on one side of the second pulley 36. The first belt 33 is rotatably connected to the two first pulleys 32, and the second belt 37 is rotatably connected to the symmetrical second pulley 36.

[0030] The limiting mechanism 5 includes a mounting frame 51, a stepper motor 52 and a screw 53. The mounting frame 51 is fixedly connected to one side of the top of the connecting rod 41. The stepper motor 52 is fixedly arranged in the middle position of the top of the mounting frame 51. The output shaft of the stepper motor 52 movably passes through the mounting frame 51 and is coaxially connected to the end of the screw 53. The other end of the screw 53 is rotatably connected to the bottom of the mounting frame 51.

[0031] Furthermore, the limiting mechanism 5 also includes a movable block 54, a guide rod 55 and a limiting block 56, the movable block 54 is threadedly arranged on the outer wall of the screw 53, the guide rod 55 is symmetrically arranged at the bottom of the movable block 54, and the other end of the guide rod 55 is movable through the bottom of the installation frame 51 and connected to the limiting block 56, and the de-icing component 6 is located below the limiting block (56); by setting the output shaft of the stepping motor 52 to drive the screw 53 to rotate, the rotation of the screw 53 drives the movable block 54 to move downward, thereby driving the symmetrical guide rod 55 to move downward, and then driving the limiting block 56 to move downward, pressing the upper end of the wire line to the working area of the de-icing component 6 below to prevent its sliding displacement from having an adverse effect on subsequent de-icing, and ensuring that the de-icing work can be fully performed.

[0032] The de-icing assembly 6 includes a connecting plate 61, a second rotating shaft 62, a third pulley 63, a third belt 64 and a de-icing thorn cylinder 65. The connecting plates 61 are symmetrically fixed on both sides of the connecting rod 41 below the mounting frame 51. The second rotating shaft 62 is arranged between the symmetrical connecting plates 61 and movably passes through the connecting plates 61. The third pulley 63 is fixedly connected to the end of the second rotating shaft 62. The third belt 64 is rotatably connected to the third pulley 63 and one of the second pulleys 36. The de-icing thorn cylinder 65 is fixedly connected to the outer wall of the second rotating shaft 62 and is located between the symmetrical connecting plates 61. By setting the second pulley 36 to drive the third belt 64 to rotate, the third pulley 63 is driven to rotate, and then the de-icing thorn cylinder 65 on the second rotating shaft 62 is driven to rotate, so as to rotate and de-ice the wire line, thereby avoiding trouble in subsequent use and causing line damage and failure.

[0033] The working principle of this utility model is roughly as follows:

[0034] When in use, the staff first places the wire line to be inspected onto the conveying roller 35, then starts the conveying motor 31 output shaft to drive the first pulley 32 to rotate, thereby driving the first belt 33 to rotate, and the rotation of the first belt 33 drives the other first pulley 32 to rotate, thereby driving the conveying roller 35 to rotate, and conveying the wire to the other conveying roller 35. When the wire line passes through the mounting plate 42 on the connecting rod 41, the wire line will produce ice layers of varying thicknesses after being covered with ice, thereby squeezing the top ball 43. The squeezing of the top ball 43 drives the connecting block 44 to move into the placement groove opened on the mounting plate 42, thereby driving the pushing rod 45 to move on the card block 47, and then the end of the pushing rod 45 will continue to move and extend to the bottom of the laser displacement ranging sensor 48. The laser displacement ranging sensor 48 is turned on to measure the distance length from the pushing rod 45 to the laser displacement ranging sensor 48, thereby measuring the ice thickness of the wire line. The operation is relatively simple and practical.

[0035] Secondly, after the measurement is completed, the output shaft of the stepper motor 52 is started to drive the screw 53 to rotate. The rotation of the screw 53 drives the movable block 54 to move downward, thereby driving the symmetrical guide rod 55 to move downward, and then driving the limit block 56 to move downward, pressing the upper end of the wire line, and cooperating with the de-icing component 6, under the continuous driving and transportation of the conveying motor 31, the second pulley 36 drives the third belt 64 to rotate, thereby driving the third pulley 63 to rotate, and then driving the de-icing thorn barrel 65 on the second rotating shaft 62 to rotate, rotating and de-icing the wire line, avoiding troubles in subsequent use and causing line damage and failure.

[0036] As a supplement, the overall tendency of the present invention is to use a physical structure with fewer electric drive components, and to achieve the target function with reasonable linkage and structural layout. Except for the necessary driven wheel group which needs to be connected and driven by the driving stepper motor, the execution of other linkages is realized through transmission parts. Therefore, the reason why the overall structure functions is also due to the structural design itself. On the basis of satisfying the connection relationship of the present invention, for the necessary control structure and power supply structure for controlling the action of the present invention, technical personnel in this field can refer to basic electrical knowledge and combine the material conditions of the actual working environment to carry out adaptive selection and installation, so as to meet the action process and technical indicators described above of the present invention.

[0037] The laser displacement ranging sensor 48 is a type of sensor used in many occasions, and its working mechanism and control relationship are also well known to technical personnel in this field. For example, in the environment with an ambient temperature of -10℃-+40℃, Yiwei Optics' ET-S400N has a detection range of ±20 cm, which can adapt to relatively less harsh environments. With good moisture-proof protection, it can cope with ice that is not particularly thick. If the occasion is more extreme, it is sufficient to choose a sensor product with a larger measurement parameter range in accordance with industry practices.

[0038] Since the present invention is applied to the process of breaking ice in a simulated scenario, when the line is actually broken, it is necessary to adapt the ice-breaking structure to the movement of the line, such as adding reasonable counterweights or improving the stability of the connection of the equipment, adding a line movement structure, etc. For such necessary structures, those skilled in the art can refer to the operation methods of other existing equipment such as line patrol robots for setting.

[0039] A few final points should be made:

[0040] First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0041] Secondly, the drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the present invention can be combined with each other.

[0042] Finally, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A conductor simulated icing online monitoring device, comprising a base (1) and vertical plates (2) fixedly and symmetrically arranged on both sides of the top of the base (1), characterized in that: The upper end of each vertical plate (2) is provided with a slot, and a conveying mechanism (3) is provided in the slot. The conveying mechanism (3) comprises a first rotating shaft (34), a conveying roller (35) and a second pulley (36). The first rotating shaft (34) is rotatably provided in the slot provided on the vertical plate (2). The conveying roller (35) is fixedly sleeved on the outer wall of the first rotating shaft (34) and is located in the slot. The second pulley (36) is fixedly provided at the end of the first rotating shaft (34). A thickness detection mechanism (4) is fixedly connected between the symmetrical vertical plates (2), and the thickness detection mechanism (4) includes a connecting rod (41), a mounting plate (42), a push rod (45), a card block (47), and a laser displacement ranging sensor (48). The connecting rod (41) is symmetrically arranged, and both ends are fixedly connected to the upper end between the symmetrical vertical plates (2). The other two ends of the connecting rod (41) are fixedly connected to the mounting plate (42). The mounting plate (42) is provided with a plurality of linearly distributed placement grooves. The card blocks (47) are fixedly arranged at the rear end of the placement grooves. The push rods (45) are movable and pass through the middle of the card block (47). The laser displacement ranging sensors (48) are two and symmetrically arranged at the upper end of the side wall of the mounting plate (42) corresponding to the push rod (45); The rod body of the connecting rod (41) is further provided with a limiting mechanism (5) and a deicing assembly (6) that cooperate with each other.

2. The on-line monitoring device for simulated icing of a conductor according to claim 1, characterized in that: The thickness detection mechanism (4) further includes a top ball (43), a connecting block (44), a return spring (46) and a scale (49), wherein the return spring (46) is sleeved on the outer wall of the push rod (45), and the two ends of the return spring (46) are fixedly connected to the connecting block (44) and the clamping block (47), respectively. One end of the push rod (45) is fixedly connected to one end face of the connecting block (44), and the other end face of the connecting block (44) is fixedly connected to the top ball (43). The scale (49) is provided on the upper end of one side wall of the mounting plate (42), and the push rod (45) can be pushed to the bottom of the laser displacement ranging sensor (48) as the return spring (46) is compressed.

3. The on-line monitoring device for simulated icing of a conductor according to claim 1, characterized in that: The conveying mechanism (3) further comprises a conveying motor (31), a first pulley (32), a first belt (33) and a second belt (37), wherein the conveying motor (31) is fixedly arranged at the top position of the base (1) on one side of one of the vertical plates (2), and there are two first pulleys (32), one of which is fixedly connected to the output shaft of the conveying motor (31) and is coaxially connected, and the other first pulley (32) is fixedly connected to the outer wall of the first rotating shaft (34) on one side of the second pulley (36), the first belt (33) is rotatably connected to the two first pulleys (32), and the second belt (37) is rotatably connected to the symmetrical second pulley (36).

4. The on-line monitoring device for simulated icing of a conductor according to claim 1, characterized in that: The limiting mechanism (5) includes a mounting frame (51), a stepper motor (52) and a screw rod (53), wherein the mounting frame (51) is fixedly connected to one side of the top of the connecting rod (41), the stepper motor (52) is fixedly arranged at the middle position of the top of the mounting frame (51), and the output shaft of the stepper motor (52) movably passes through the mounting frame (51) and is coaxially connected to the end of the screw rod (53), and the other end of the screw rod (53) is rotatably connected to the bottom of the mounting frame (51).

5. The on-line monitoring device for simulated icing of a conductor according to claim 1, characterized in that: The limiting mechanism (5) includes a mounting frame (51), a stepper motor (52) and a screw rod (53), wherein the mounting frame (51) is fixedly connected to one side of the top of the connecting rod (41), the stepper motor (52) is fixedly arranged at the middle position of the top of the mounting frame (51), and the output shaft of the stepper motor (52) movably passes through the mounting frame (51) and is coaxially connected to the end of the screw rod (53), and the other end of the screw rod (53) is rotatably connected to the bottom of the mounting frame (51).

6. The on-line monitoring device for simulated icing of a conductor according to claim 5, characterized in that: The limiting mechanism (5) further comprises a movable block (54), a guide rod (55) and a limiting block (56); the movable block (54) is threadedly arranged on the outer wall of the screw rod (53); the guide rod (55) is symmetrically arranged at the bottom of the movable block (54); and the other end of the guide rod (55) movably passes through the bottom of the mounting frame (51) and is connected to the limiting block (56); the deicing assembly (6) is located below the limiting block (56).

7. The on-line monitoring device for simulated icing of a conductor according to claim 1, characterized in that: The deicing assembly (6) comprises a connecting plate (61), a second rotating shaft (62), a third pulley (63), a third belt (64) and a deicing thorn cylinder (65); the connecting plate (61) is symmetrically fixedly arranged on both sides of the connecting rod (41) below the installation frame (51); the second rotating shaft (62) is arranged between the symmetrical connecting plates (61) and movably passes through the connecting plates (61); the third pulley (63) is fixedly connected to the end of the second rotating shaft (62); the third belt (64) is rotatably connected to the third pulley (63) and one of the second pulleys (36); the deicing thorn cylinder (65) is fixedly connected to the outer wall of the second rotating shaft (62), and the deicing thorn cylinder (65) is located between the symmetrical connecting plates (61).