Device for monitoring stress intensity of pressure-bearing component outside boiler

By designing a stress strength monitoring device for external pressure bearing components of the boiler furnace, and using transmission components and stress monitoring and detection to conduct regular inspections of the pressure bearing components, the problem of inability to detect stress strength in time in the prior art is solved to ensure the safe use of boiler components.

CN223244173UActive Publication Date: 2025-08-19WUXI JINGXI BOILER CO LTD
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Patent Information

Application Number
CN202422029373.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-19
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The monitoring device of existing boiler furnace external pressure-bearing components cannot conduct stress strength testing regularly, resulting in the reduction of stress strength of parts during use, and it is impossible to promptly detect that it exceeds the safe use range.

Method used

A stress strength monitoring device for external pressure bearing components of boiler furnaces is designed, including a construction table, support feet, transmission components, stress strength detectors and stress monitoring and detection pressing needles. Through the transmission components, stress monitoring and detection pressing is driven by the transmission components to conduct periodic stress strength detection for pressure bearing components.

Benefits of technology

It realizes convenient stress strength monitoring of the external pressure-bearing components of the boiler furnace, ensuring that they do not exceed the safety range during use and extend the service life of the components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of boilers, and discloses a boiler external pressure-bearing component stress intensity monitoring device which comprises a construction table and supporting legs, the supporting legs are fixedly installed on the lower end face of the construction table, fixing plates are fixedly installed on the left side and the right side of the upper end face of the construction table, and a driving motor is arranged in the middle of the upper end face of a protection box. A first connecting disc is installed at the output end of the driving motor, and the transmission assemblies are arranged at the left end and the right end of the first connecting disc correspondingly; the stress intensity detector is mounted at the upper end of the inner side of the transmission assembly; and the stress monitoring and detecting pressing needle is arranged at the lower end of the inner side of the transmission assembly. According to the device for monitoring the stress intensity of the pressure-bearing component outside the boiler, the stress intensity of the pressure-bearing component outside the boiler can be monitored and detected more conveniently, so that more direct stress intensity numerical value detection can be carried out along with the passage of use time, and the pressure-bearing component outside the boiler is ensured not to exceed a safe use range.
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Description

Technical Field

[0001] The utility model relates to the field of boilers, in particular to a stress intensity monitoring device for external pressure-bearing components of a boiler. Background Art

[0002] A boiler is an energy conversion device used to convert input energy such as chemical energy and electrical energy in fuel into steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. The boiler is mainly composed of two parts: the "pot" and the "furnace". The "pot" is a pressurized component that holds water and steam, and heats, vaporizes and separates the water; the "furnace" is a place where fuel combustion or other heat release is carried out, and it has combustion equipment, a combustion chamber, a furnace and a heat release flue.

[0003] During the manufacturing process of the boiler, it is necessary to monitor and test the stress strength of its external pressure-bearing components to ensure that the boiler has a certain stress and pressure resistance during use. However, some monitoring devices on the market currently only have monitoring devices and are unable to perform stress testing on them regularly. As a result, as the use time increases, the stress strength caused by the aging of parts decreases, and its value cannot be tested more directly. Therefore, a stress strength monitoring device for the external pressure-bearing components of the boiler is proposed. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the utility model provides a stress strength monitoring device for the pressure-bearing components outside the boiler furnace, which can monitor and detect the stress strength of the pressure-bearing components outside the boiler furnace more conveniently, thereby ensuring that as the use time goes by, more straightforward stress strength numerical detection can be performed, thereby ensuring that the pressure-bearing components outside the boiler furnace will not exceed the safe use range.

[0006] Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A stress strength monitoring device for pressure-bearing components outside a boiler furnace, comprising a construction platform and support legs, wherein the support legs are fixedly mounted on the lower end surface of the construction platform, and a placement platform is fixedly mounted in the middle of the upper end surface of the construction platform, and fixing plates are fixedly mounted on both left and right sides of the upper end surface of the construction platform, and support columns are fixedly mounted on both front and rear end surfaces of the fixing plates, and a protection box is fixedly mounted on the upper end surface of the support column, a drive motor is disposed in the middle of the upper end surface of the protection box, and a first connection disk is mounted on the output end of the drive motor, and further comprising:

[0009] Transmission components are respectively arranged at the left and right ends of the first connecting plate;

[0010] A stress intensity detector is installed on the inner upper end of the transmission assembly;

[0011] The stress monitoring and detection pressing needle is arranged at the inner lower end of the transmission component.

[0012] As a preferred technical solution of the present utility model, the transmission assembly includes a second connecting disk, a connecting rod, a connecting plate and a mounting plate;

[0013] second connecting plates, which are respectively arranged on the left and right sides of the first connecting plate;

[0014] A connecting rod, which is fixedly mounted on the lower end surface of the second connecting plate, and the lower end of the connecting rod is rotatably connected to the fixed plate;

[0015] A connecting plate, which is arranged outside the middle portion of the connecting rod and connected to the supporting column;

[0016] The mounting plate is fixedly mounted on the inner side of the connecting plate.

[0017] As a preferred technical solution of the present invention, the second connecting disk is arranged bilaterally symmetrically based on the vertical center axis of the first connecting disk, and the second connecting disk is engaged with the first connecting disk.

[0018] As a preferred technical solution of the present invention, the connecting rod is externally threadedly connected to the connecting plate, and the connecting plate is slidingly connected to the support column.

[0019] As a preferred technical solution of the present invention, the support columns are arranged symmetrically front to back based on the vertical center axis of the connecting rod.

[0020] As a preferred technical solution of the present invention, the outer surface of the support column is polished.

[0021] Beneficial effects

[0022] Compared with the prior art, the present invention provides a device for monitoring the stress strength of pressure-bearing components outside a boiler, which has the following beneficial effects:

[0023] The stress strength monitoring device for the pressure-bearing components outside the boiler furnace can provide the installation plate in the middle of the connecting plate with a relatively convenient up and down movement function through the first connecting plate and the second connecting plate, so that the stress monitoring detection pressing needle can perform regular stress strength monitoring and detection on the pressure-bearing components outside the boiler furnace below. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the side cross-sectional structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model from above.

[0027] In the figure: 1. Construction platform; 2. Support legs; 3. Placement platform; 4. Fixing plate; 5. Support column; 6. Support plate; 7. Protection box; 8. Drive motor; 81. First connecting plate; 91. Second connecting plate; 92. Connecting rod; 93. Connecting plate; 94. Mounting plate; 10. Stress intensity detector; 11. Stress monitoring detection press pin. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In this example, see Figure 1 and Figure 2 The utility model provides a technical solution: it includes a construction platform 1 and a supporting leg 2, and the supporting leg 2 is fixedly installed on the lower end surface of the construction platform 1, and a placing platform 3 is fixedly provided in the middle of the upper end surface of the construction platform 1. In addition, fixed plates 4 are fixedly installed on the left and right sides of the upper end surface of the construction platform 1, and support columns 5 are fixedly provided on the front and rear end surfaces of the fixed plates 4, and a protection box 7 is fixedly installed on the upper end surface of the support column 5. Furthermore, a driving motor 8 is provided in the middle of the upper end surface of the protection box 7, and a first connecting disk 81 is installed on the output end of the driving motor 8;

[0031] Among them, the construction platform 1 is used as the main body of the device to provide support for the components above. At the same time, the placement platform 3 above the construction platform 1 is used to place pressure-bearing components that need to be tested for stress strength. The support legs 2 are used to provide stable support for the construction platform 1. The number of support legs 2 can be increased in groups according to the weight above. The fixed plate 4 is used to provide a limiting and stable function for the lower end of the connecting plate 93. The support column 5 is used to provide support for the support plate 6 and the protection box 7. The connection method between the construction platform 1, the support legs 2, the placement platform 3, the fixed plate 4, the support column 5, the support plate 6 and the protection box 7 can all be fixedly connected and installed using existing methods. The drive motor 8 is an existing drive motor, which is connected to the protection box 7 and the first connecting plate 81 using the existing installation method.

[0032] For further information, see Figure 1 、 Figure 2 and Figure 3 The transmission assembly is composed of a second connecting disk 91, a connecting rod 92, a connecting plate 93 and a mounting plate 94. The second connecting disk 91 is respectively arranged on the left and right sides of the first connecting disk 81. In addition, the connecting rod 92 is fixedly mounted on the lower end surface of the second connecting disk 91, and the lower end of the connecting rod 92 is rotatably connected to the fixed plate 4. Furthermore, the connecting plate 93 is arranged on the outer side of the middle part of the connecting rod 92 and is connected to the support column 5. The mounting plate 94 is fixedly mounted on the inner side of the connecting plate 93.

[0033] Among them, the second connecting disk 91 is symmetrically arranged in two groups based on the vertical center axis of the first connecting disk 81. At the same time, the second connecting disk 91 is engaged with the first connecting disk 81, so that the first connecting disk 81 can drive the second connecting disk 91 to rotate synchronously through the driving motor 8. The second connecting disk 91 and the connecting rod 92 form an integrated structure, so that the second connecting disk 91 can drive the connecting rod 92 to rotate synchronously. The connecting rod 92 is externally threaded with the connecting plate 93, and the connecting plate 93 is slidingly connected to the support column 5. When the connecting rod 92 rotates, the connecting plate 93 can move up and down through the limit of the support column 5, thereby driving the mounting plate 94 to move.

[0034] For further information, see Figure 1 A stress strength detector 10 is installed in the middle of the upper end surface of the mounting plate 94, and a stress monitoring detection press needle 11 is connected to the lower end surface of the mounting plate 94. The stress strength detector 10 is an existing pressure-bearing part stress strength detector, and is installed and connected with the mounting plate 94 and the stress monitoring detection press needle 11 in an existing manner. The stress monitoring detection press needle 11 is an existing press needle used for monitoring testing.

[0035] Working principle: First, the construction platform 1 is stably placed in the designated position through the support legs 2, and then the pressure-bearing parts that need to be monitored and inspected are placed on top of the placement platform 3. Then, the drive motor 8 is turned on to drive the first connecting disk 81 to rotate, so that the first connecting disk 81 drives the connecting rod 92 to rotate through the second connecting disk 91, and then the connecting plate 93 drives the mounting plate 94 to move downward through the external thread connection with the connecting rod 92. After that, when the mounting plate 94 moves downward, the stress monitoring detection pressing needle 11 will apply pressure to the pressure-bearing parts below, thereby feeding back the data to the inside of the stress strength detector 10, and finally the stress strength detector 10 will present the stress intensity data of the pressure-bearing parts being monitored and inspected.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stress strength monitoring device for pressure-bearing components outside a boiler furnace, comprising a construction platform (1) and a support leg (2), wherein the support leg (2) is fixedly installed on the lower end surface of the construction platform (1), and a placement platform (3) is fixedly provided in the middle of the upper end surface of the construction platform (1), fixed plates (4) are fixedly installed on both left and right sides of the upper end surface of the construction platform (1), and support columns (5) are fixedly provided on both front and rear end surfaces of the fixed plate (4), and a protection box (7) is fixedly installed on the upper end surface of the support column (5), a driving motor (8) is provided in the middle of the upper end surface of the protection box (7), and a first connecting disk (81) is installed at the output end of the driving motor (8), characterized in that Also includes: Transmission components, which are respectively arranged at the left and right ends of the first connecting plate (81); A stress intensity detector (10) is mounted on the inner upper end of the transmission assembly; A stress monitoring and detection pressing needle (11) is arranged at the inner lower end of the transmission component.

2. The stress intensity monitoring device for boiler external pressure-bearing components according to claim 1, characterized in that: The transmission assembly includes a second connecting disk (91), a connecting rod (92), a connecting plate (93) and a mounting plate (94); A second connecting plate (91), which is respectively arranged on the left and right sides of the first connecting plate (81); A connecting rod (92) is fixedly mounted on the lower end surface of the second connecting plate (91), and the lower end of the connecting rod (92) is rotatably connected to the fixing plate (4); A connecting plate (93) is provided on the outer side of the middle portion of the connecting rod (92) and is connected to the supporting column (5); The mounting plate (94) is fixedly mounted on the inner side of the connecting plate (93).

3. The stress intensity monitoring device for boiler external pressure-bearing components according to claim 2, characterized in that: The second connecting disk (91) is arranged bilaterally symmetrically based on the vertical center axis of the first connecting disk (81), and the second connecting disk (91) is engaged with the first connecting disk (81).

4. The stress intensity monitoring device for boiler external pressure-bearing components according to claim 2, characterized in that: The connecting rod (92) is externally threadedly connected to the connecting plate (93), and the connecting plate (93) is slidably connected to the supporting column (5).

5. The stress intensity monitoring device for boiler external pressure-bearing components according to claim 1, characterized in that: The support columns (5) are arranged symmetrically front to back based on the vertical center axis of the connecting rod (92).

6. The stress intensity monitoring device for boiler external pressure-bearing components according to claim 1, characterized in that: The outer surface of the support column (5) is polished.