Stretching detection device for stainless steel wire rope

By enhancing the clamping area of the clamping mechanism and setting up storage components to collect debris, the problems of insecure clamping of the wire rope stretch detection device and inconvenient debris cleaning are solved, and more stable clamping and convenient debris treatment are achieved.

CN223244184UActive Publication Date: 2025-08-19HEBEI XUOU METAL WIRE MESH CO LTD
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Patent Information

Application Number
CN202422085397.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-19
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing wire rope stretch detection devices have poor clamping firmness and are inconvenient to clean the debris.

Method used

A clamping mechanism is designed to increase the clamping area, and a storage assembly is set up to collect debris, use baffles and transparent plates to prevent debris from splashing, and combine it with a tension sensor to detect tension.

Benefits of technology

Improves the firmness of wire rope clamping, avoids debris splashing, and simplifies the debris cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tensile detection device for a stainless steel wire rope, which relates to the technical field of stainless steel wire ropes and comprises two fixing plates, fixing columns capable of winding the steel wire rope are fixed on the two fixing plates, sliding grooves are arranged on the fixing plates, and two clamping plates capable of being matched with the fixing columns to clamp the steel wire rope are arranged in the sliding grooves. A screw capable of driving the two clamping plates to move is arranged in the sliding groove, the screw penetrates through the two clamping plates, the clamping area of the steel wire rope is further increased by arranging the clamping mechanism, therefore, the clamping firmness of the steel wire rope is improved, the steel wire rope is prevented from falling off during stretching, meanwhile, a baffle and a transparent plate are arranged to block splashed chippings, and the service life of the steel wire rope is prolonged. And meanwhile, the chippings can fall into the storage frame from the rectangular opening, so that the chippings can be conveniently collected, and the situation that the chippings need to be cleaned after each time of detection is completed is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel wire ropes, in particular to a stainless steel wire rope tensile testing device. Background Art

[0002] Wire rope, a flexible, spiral-structured steel product, is widely used in mining machinery, construction, bridges, and other fields. It is widely used in major industries and sectors of the national economy, including coal, metallurgy, transportation, construction, and tourism. Its reliability is crucial to the safe and reliable operation of equipment. It offers many advantages, including high strength, light weight, excellent elasticity, stable and reliable operation, strong ability to withstand dynamic loads and overloads, high-speed operation, and silent winding. Wire rope is a crucial construction tool in coal mine construction sites, and it must be tested using a tensile testing device before being put into use.

[0003] Patent number CN216117111U is a tensile testing device for coal mine wire ropes. By setting a box body, a box body and a box door, the wire rope is provided with a protective function during the wire rope tensile testing, so as to avoid the fragments generated when the wire rope breaks during stretching and causing harm to personnel. The two ends of the wire rope to be tensile tested are respectively placed between the first clamp and the second clamp in the first fixing mechanism and the second fixing mechanism, and the second clamp is driven to move downward by rotating the fixing bolt until the rubber pads on the first clamp and the second clamp are completely and tightly fitted with the wire rope, thereby completing the fixation of the wire rope and improving the firmness of the device in fixing the wire rope. The electric push rod is set to drive the fixed plate to move, and then the connecting rod in the first moving mechanism and the second moving mechanism is driven to rotate and hinge, and then the vertical rod is rotated through the hinge seat, so that the walking wheel is retracted and extended in the groove body, thereby improving the convenience of using the device.

[0004] However, research has found that the existing wire rope tensile testing device still has certain defects:

[0005] The existing wire rope tensile testing device generally clamps the wire rope with a clamp that directly clamps the wire rope through two pieces or wraps the wire rope around a fixed column and then returns to the side of the fixed column for clamping. This clamping is relatively poor in firmness. At the same time, the debris generated when the wire rope is broken needs to be manually collected and cleaned, which is quite troublesome. Therefore, it is necessary to optimize a stainless steel wire rope tensile testing device through technological innovation and design optimization. Utility Model Content

[0006] In order to solve the above problems, the embodiment of the present application provides a stainless steel wire rope stretching detection device, which further increases the area of the wire rope clamping by setting a clamping mechanism, thereby increasing the firmness of the wire rope clamping and preventing the wire rope from falling off during stretching. At the same time, a baffle and a transparent plate are set to block the flying debris to prevent the debris from splashing. At the same time, the debris will fall into the storage frame from the rectangular opening, which is convenient for collecting the debris and avoids the need to clean the debris after each test.

[0007] The technical solution adopted by the embodiment of the present application to solve the technical problem is:

[0008] A stainless steel wire rope tensile testing device, comprising:

[0009] A stretching assembly capable of stretching the steel wire rope, wherein the bottom of the stretching assembly is provided with a receiving assembly capable of receiving flying debris when the steel wire rope breaks;

[0010] A clamping mechanism capable of clamping the steel wire rope, the clamping mechanism being located between the stretching assembly and the receiving assembly;

[0011] The two straps are secured together and secured to the base for easy attachment of the straps, and the straps are secured together and secured to the base for easy attachment of the straps.

[0012] Preferably, the stretching assembly includes a top plate, a rectangular groove is provided at the bottom of the top plate, a movable rectangular block is provided inside the rectangular groove, a screw rod that can drive the rectangular block to move is provided inside the rectangular groove, a motor that can drive the screw rod is installed on one side of the top plate, the output end of the motor passes through the top plate and is fixedly connected to one end of the screw rod, the other end of the screw rod is rotatably connected to the top plate, a moving block is fixed at the bottom of the rectangular block, the motor drives the screw rod to move, the screw rod drives the rectangular block to move in the rectangular groove, the rectangular block drives the moving block to move, and the moving block cooperates with the clamping mechanism to stretch the wire rope.

[0013] Preferably, the storage component includes a rectangular opening on the top of the base plate, a storage groove is provided on one side of the base plate, and the storage frame can slide inside. The rectangular opening and the storage groove are connected to each other. A storage frame that can store debris slides inside the storage groove. The debris will fall into the storage frame from the rectangular opening, which is convenient for collecting the debris and avoids the need to clean the debris after each inspection.

[0014] Preferably, a connecting plate is provided between the stretching assembly and the storage assembly, and the connecting plate is fixedly connected to the stretching assembly and the storage assembly.

[0015] Preferably, a tension sensor is installed on one side of the moving block, and the two fixed plates are respectively connected to a connecting plate and the tension sensor, so as to facilitate the detection of the tension that the wire rope can withstand.

[0016] Preferably, the top of the bottom plate is arranged as an inclined surface, and the edge of the bottom plate is higher than the middle of the bottom plate, so that the debris can slide into the storage frame by itself without manual collection by personnel.

[0017] Preferably, a pulling handle that can drive the storage frame to move is fixed to one side of the storage frame, and a rotating handle that can drive the screw to rotate is fixed to one end of the screw.

[0018] Preferably, baffles are fixed to the back sides of the top plate and the bottom plate, and a transparent plate is hinged to the front side of the top plate to prevent debris generated when the wire rope breaks from flying around.

[0019] Preferably, the screws are threadedly connected to the two clamping plates, and the threads inside the two clamping plates are opposite, so that when the screws are rotated, the two clamping plates located on both sides of the fixing column can move towards each other.

[0020] In summary, the present invention has at least one of the following beneficial technical effects:

[0021] 1. By wrapping the two ends of the wire rope around the fixed column respectively and rotating the screw, the screw drives the two clamping plates to move toward each other in the sliding groove, so that the clamping plates on both sides of the fixed column cooperate with the fixed column to clamp the wire rope, further increasing the clamping area of the wire rope, thereby increasing the firmness of the wire rope clamping;

[0022] 2. The flying debris is blocked by setting a baffle and a transparent plate to prevent the debris from splashing. At the same time, the debris will fall into the storage frame from the rectangular opening, which is convenient for collecting the debris and avoids the need to clean the debris after each inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is an overall schematic diagram of the utility model without the transparent plate;

[0025] Figure 3 This is a schematic diagram of the side sectional structure of the top plate of the present utility model;

[0026] Figure 4 This is a schematic side sectional view of the clamping mechanism of the present invention;

[0027] Figure 5It is a schematic diagram of the side sectional structure of the bottom plate of the present utility model.

[0028] Figure numerals: 1. Top plate; 2. Motor; 3. Transparent plate; 4. Bottom plate; 5. Storage frame; 6. Connecting plate; 7. Baffle; 8. Moving block; 9. Rectangular groove; 10. Fixed plate; 11. Screw rod; 12. Rectangular block; 13. Rotating handle; 14. Sliding groove; 15. Screw; 16. Clamp; 17. Fixed column; 18. Rectangular opening; 19. Storage groove; 20. Tension sensor. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the present invention to clearly and completely describe the technical solution of the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples. The instrument placement rack involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] This embodiment introduces the specific structure of a stainless steel wire rope tensile testing device. Figure 1-Figure 5 As shown, a stainless steel wire rope tensile testing device includes:

[0031] A stretching assembly that can stretch the wire rope, with a storage assembly at the bottom that can collect flying debris when the wire rope breaks;

[0032] A clamping mechanism capable of clamping the wire rope, the clamping mechanism being located between the stretching assembly and the receiving assembly;

[0033] When it is necessary to clamp the two ends of the wire rope, the clamping mechanism includes two fixed plates 10, both of which are fixed with fixed columns 17 on which the wire rope can be wound, and a sliding groove 14 is provided on the fixed plate 10. The sliding groove 14 is provided with two clamping plates 16 that can cooperate with the fixed columns 17 to clamp the wire rope, and the sliding groove 14 is provided with a screw 15 that can drive the two clamping plates 16 to move. The screw 15 passes through the two clamping plates 16, and the two ends of the wire rope are respectively wound around the fixed columns 17. The screw 15 is rotated, and the screw 15 drives the two clamping plates 16 to move toward each other in the sliding groove 14, so that the clamping plates 16 on both sides of the fixed column 17 cooperate with the fixed column 17 to clamp the wire rope, further increasing the area of ​​clamping the wire rope, thereby increasing the firmness of the wire rope clamping.

[0034] When the wire rope needs to be stretched, the stretching assembly includes a top plate 1, a rectangular groove 9 is provided at the bottom of the top plate 1, a movable rectangular block 12 is provided inside the rectangular groove 9, a screw rod 11 is provided inside the rectangular groove 9 and can drive the rectangular block 12 to move, a motor 2 that can drive the screw rod 11 is installed on one side of the top plate 1, the output end of the motor 2 passes through the top plate 1 and is fixedly connected to one end of the screw rod 11, the other end of the screw rod 11 is rotatably connected to the top plate 1, a moving block 8 is fixed at the bottom of the rectangular block 12, the motor 2 drives the screw rod 11 to move, the screw rod 11 drives the rectangular block 12 to move in the rectangular groove 9, the rectangular block 12 drives the moving block 8 to move, and the moving block 8 cooperates with the clamping mechanism to stretch the wire rope.

[0035] When the wire rope breaks, debris will be generated. The storage component includes a rectangular opening 18 on the top of the bottom plate 4, and a storage groove 19 on one side of the bottom plate 4 for the storage frame 5 to slide inside. The rectangular opening 18 and the storage groove 19 are connected to each other. A storage frame 5 for storing debris slides inside the storage groove 19. The debris will fall into the storage frame 5 from the rectangular opening 18, which is convenient for collecting the debris and avoids the need to clean the debris after each inspection.

[0036] At the same time, a connecting plate 6 is provided between the stretching assembly and the storage assembly, and the connecting plate 6 is fixedly connected to the stretching assembly and the storage assembly.

[0037] When the moving block 8 moves, a tension sensor 20 is installed on one side of the moving block 8, and the two fixed plates 10 are respectively connected to a connecting plate 6 and the tension sensor 20, so as to detect the tension that the wire rope can withstand.

[0038] In addition, the top of the bottom plate 4 is arranged with an inclined surface, and the edge of the bottom plate 4 is higher than the middle of the bottom plate 4, so that the debris can slide into the storage frame 5 by itself without manual collection by personnel.

[0039] Furthermore, a pulling handle is fixed to one side of the storage frame 5 for driving the storage frame 5 to move, and a rotating handle 13 is fixed to one end of the screw rod 15 for driving the storage frame 5 to rotate.

[0040] When debris from a broken wire rope splashes, baffles 7 are fixed to the backs of the top plate 1 and the bottom plate 4, and a transparent plate 3 is hinged to the front of the top plate 1 to prevent the debris from splashing around.

[0041] In addition, the screw rods are threadedly connected to the two clamping plates 16, and the threads inside the two clamping plates 16 are opposite, so that when the screw rod 15 rotates, the two clamping plates 16 located on both sides of the fixing column 17 can move towards each other.

[0042] When the staff needs to perform a tensile test on the wire rope, they first wrap the two ends of the wire rope around the fixed column 17 respectively, rotate the screw 15, and the screw 15 drives the two clamping plates 16 to move toward each other in the sliding groove 14, so that the clamping plates 16 on both sides of the fixed column 17 cooperate with the fixed column 17 to clamp the wire rope, further increasing the area of ​​clamping the wire rope, thereby increasing the firmness of the wire rope clamping. Then turn on the motor 2, the motor 2 drives the screw rod 11 to move, the screw rod 11 drives the rectangular block 12 to move in the rectangular groove 9, and the rectangular block 12 drives the moving block 8 to move. The moving block 8 cooperates with the clamping mechanism to stretch the wire rope, and the tension sensor 20 will detect the tension that the wire rope can withstand. When the wire rope breaks and produces debris, it will be blocked by the transparent plate 3 and the baffle 7 to prevent the debris from splashing. At the same time, the debris will fall into the storage frame 5 from the rectangular opening 18, which is convenient for collecting the debris, avoiding the need to clean the debris after each test.

[0043] Finally, it should be noted that the above embodiments are merely examples for the purpose of illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to provide an exhaustive list of all possible embodiments. However, any obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A stainless steel wire rope tensile testing device, characterized in that: include: A stretching assembly, wherein a storage assembly is provided at the bottom of the stretching assembly; A clamping mechanism, the clamping mechanism being located between the stretching assembly and the receiving assembly; The clamping mechanism comprises two fixed plates (10), each of the two fixed plates (10) is fixed with a fixed column (17), a sliding groove (14) is provided on the fixed plate (10), two clamping plates (16) are provided in the sliding groove (14), a screw (15) is provided in the sliding groove (14) for driving the two clamping plates (16) to move, and the screw (15) passes through the two clamping plates (16).

2. A stainless steel wire rope tensile testing device according to claim 1, characterized in that: The stretching assembly comprises a top plate (1), a rectangular groove (9) is provided at the bottom of the top plate (1), a movable rectangular block (12) is provided inside the rectangular groove (9), a screw rod (11) is provided inside the rectangular groove (9) and can drive the rectangular block (12) to move, a motor (2) is installed on one side of the top plate (1), an output end of the motor (2) passes through the top plate (1) and is fixedly connected to one end of the screw rod (11), the other end of the screw rod (11) is rotatably connected to the top plate (1), and a movable block (8) is fixed to the bottom of the rectangular block (12).

3. A stainless steel wire rope tensile testing device according to claim 2, characterized in that: The storage assembly comprises a rectangular opening (18) provided on the top of the bottom plate (4), a storage groove (19) provided on one side of the bottom plate (4), the rectangular opening (18) and the storage groove (19) being in communication with each other, and a storage frame (5) slidingly arranged inside the storage groove (19).

4. A stainless steel wire rope tensile testing device according to claim 3, characterized in that: A connecting plate (6) is provided between the stretching assembly and the storage assembly, and the connecting plate (6) is fixedly connected to the stretching assembly and the storage assembly.

5. A stainless steel wire rope tensile testing device according to claim 4, characterized in that: A tension sensor (20) is installed on one side of the moving block (8), and the two fixed plates (10) are respectively connected to a connecting plate (6) and the tension sensor (20).

6. A stainless steel wire rope tensile testing device according to claim 5, characterized in that: The top of the bottom plate (4) is arranged as an inclined surface, and the edge of the bottom plate (4) is higher than the middle of the bottom plate (4).

7. A stainless steel wire rope tensile testing device according to claim 3, characterized in that: A pulling handle capable of driving the storage frame (5) to move is fixed on one side of the storage frame (5), and a rotating handle (13) capable of driving the screw (15) to rotate is fixed on one end of the screw (15).

8. The stainless steel wire rope tensile testing device according to claim 6, characterized in that: Baffles (7) are fixed to the back sides of the top plate (1) and the bottom plate (4), and a transparent plate (3) is hinged to the front side of the top plate (1).

9. The stainless steel wire rope tensile testing device according to claim 1, characterized in that: The screw rods (15) are both threadedly connected to the two clamping plates (16), and the threads inside the two clamping plates (16) are opposite to each other.

Citation Information

Patent Citations

  • Stretching detection device for coal mine steel wire rope

    CN216117111U