Portable normal probe ultrasonic detection device

By introducing a detection plate, walking wheel and gripping mechanism into the portable ultrasonic flaw detector, the operation inconvenience caused by the fixed connection between the ultrasonic flaw detector and the telescopic rod is solved, and the stability and flexibility of detection are improved.

CN223244475UActive Publication Date: 2025-08-19TIANJIN HEAVYSTEEL MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422323835.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-19
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

During the use of existing portable ultrasonic flaw detectors, the ultrasonic flaw detector body is fixedly connected to the telescopic rod, resulting in inconvenient operation, affecting the grip and contact effect, and affecting the detection effect.

Method used

A portable straight probe ultrasonic detection device is designed, using a detection plate, a walking mechanism and a gripping mechanism. The straight probe is connected to the mounting seat through an elastic element. A walking wheel is arranged on the detection plate, and the telescopic rod is rotatably connected to the detection plate. The walking wheel is fitted with the surface of the object. The operator pushes the detection plate through the telescopic rod. The straight probe is close to the surface of the object under the action of the elastic element for detection.

Benefits of technology

It improves the stability and accuracy of detection, ensures that the straight probe can be stably close to the surface of the object to be measured, improves the detection effect and flexibility, and reduces the difficulty of operation.

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Abstract

The utility model provides a portable normal probe ultrasonic detection device which comprises a detection plate and an ultrasonic detection mechanism arranged on the detection plate, a walking mechanism is arranged below the detection plate, and a holding mechanism is arranged above the detection plate; the ultrasonic detection mechanism comprises a mounting seat and a normal probe vertically arranged on the mounting seat in a sliding manner, the normal probe is connected with the mounting seat through an elastic element, the length direction of the elastic element is the same as the sliding direction of the normal probe, one end of the elastic element abuts against the normal probe, and the other end of the elastic element abuts against the mounting seat; the walking mechanism comprises at least three walking wheels which are arranged on the detection plate and correspond to the periphery of the mounting seat; the holding mechanism comprises a telescopic rod, one end of the telescopic rod is rotatably installed on the detection plate, and the other end of the telescopic rod is provided with a handle piece. The portable normal probe ultrasonic detection device has the advantages of being simple in structure, easy to operate and flexible to use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ultrasonic detection equipment, in particular to a portable straight probe ultrasonic detection device. Background Art

[0002] Ultrasonic flaw detector is a portable industrial non-destructive flaw detection instrument. It can quickly, conveniently, non-destructively and accurately detect, locate, evaluate and diagnose various defects inside workpieces. It can be used both in laboratories and on-site projects. It is widely used in boilers, pressure vessels, aerospace, aviation, electric power, petroleum, chemical industry, offshore oil, pipelines, military industry, shipbuilding, automobiles, machinery manufacturing, metallurgy, metal processing industry, steel structure, railway transportation, nuclear power, universities and other industries.

[0003] The existing Chinese utility model application number 202322976757.1 discloses a portable ultrasonic flaw detector, including an ultrasonic flaw detector body, wherein a telescopic rod is provided on the outside of the ultrasonic flaw detector body. Although the above device utilizes the installation of the telescopic rod, it can be conveniently taken during the use of the flaw detector to improve the flexibility during flaw detection. However, since the ultrasonic flaw detector body and the telescopic rod are fixedly connected in the above device, it is inconvenient for the operator to hold the fixed telescopic rod when the ultrasonic flaw detector body is in contact with the surface of the object to be detected, resulting in inconvenience in the use of the instrument and affecting the applicability of this ultrasonic flaw detector to different flaw detection needs. At the same time, since the ultrasonic flaw detector body and the telescopic rod cannot be adjusted relative to each other, the contact effect between the ultrasonic flaw detector body and the surface of the object to be detected cannot be guaranteed during mobile flaw detection, which also affects the detection effect. Utility Model Content

[0004] In view of this, the present invention aims to provide a portable straight probe ultrasonic detection device to solve the problem that the existing ultrasonic detection devices are inconvenient to use and affect the detection effect.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:

[0006] A portable straight probe ultrasonic detection device comprises a detection plate and an ultrasonic detection mechanism provided on the detection plate, wherein a walking mechanism is provided below the detection plate and a holding mechanism is provided above the detection plate;

[0007] The ultrasonic detection mechanism includes a mounting base and a straight probe vertically slidably arranged on the mounting base, wherein the straight probe is connected to the mounting base via an elastic element, wherein the length direction of the elastic element is the same as the sliding direction of the straight probe, and one end of the elastic element supports the straight probe and the other end supports the mounting base;

[0008] The walking mechanism includes walking wheels arranged around the corresponding mounting seats on the detection plate, and at least three walking wheels are evenly arranged;

[0009] The holding mechanism comprises a telescopic rod, one end of which is rotatably mounted on the detection plate, and the other end of which is provided with a handle.

[0010] Furthermore, the mounting seat is provided with a receiving groove for accommodating the straight probe and the elastic element; the straight probe is slidably installed on the mounting seat through a slider, and a sliding groove cooperating with the slider is provided at a position corresponding to the receiving groove on the mounting seat, and the sliding groove is connected to the receiving groove.

[0011] Furthermore, at least two sliders are evenly arranged along the circumference of the straight probe.

[0012] Furthermore, the elastic element is a compression spring.

[0013] Furthermore, a circular bracket is provided on the telescopic rod at a position corresponding to the top of the handle.

[0014] Furthermore, the handle is rotatably mounted on the telescopic rod.

[0015] Furthermore, the handle is provided with an anti-slip cover.

[0016] Furthermore, a rotating frame for mounting the telescopic rod is provided on the detection plate, one end of the rotating frame is rotatably mounted on the detection plate, and the other end is connected to the telescopic rod.

[0017] Furthermore, the rotating frame is a Y-shaped structural member, both oblique ends of the rotating frame are rotatably connected to the detection plate, and the vertical end is connected to the telescopic rod.

[0018] Furthermore, the walking wheels are universal casters.

[0019] Compared with the existing technology, the portable straight probe ultrasonic detection device described in the utility model has the following advantages:

[0020] The portable straight probe ultrasonic detection device described in the present invention has the advantages of simple structure, easy operation and flexible use. It can ensure that the straight probe is stably close to the surface of the object to be detected for detection, which is conducive to improving the ultrasonic detection effect. By rotating the telescopic rod and the detection plate, and providing running wheels on the detection plate, the operator can use the running wheels to fit the surface of the object, and then use the telescopic rod to push the detection plate to move along the surface of the object. At this time, since the telescopic rod is rotatably connected to the detection plate, and the running wheels on the detection plate cooperate with the surface of the object, the operator can conveniently use the telescopic rod to drive the detection plate to move stably, which is conducive to improving the detection effect. At the same time, the straight probe on the detection plate can also be closer to the surface of the object for detection when the elastic element is better, which is conducive to further improving the detection effect and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 This is a structural schematic diagram of a portable straight probe ultrasonic detection device according to an embodiment of the present utility model;

[0023] Figure 2 This is a cross-sectional view of a mounting base in a portable straight probe ultrasonic detection device according to an embodiment of the present utility model.

[0024] Description of reference numerals:

[0025] 1. Detection plate; 2. Travel wheel; 3. Rotating frame; 4. Telescopic rod; 5. Mounting seat; 6. Handle piece; 7. Ring bracket; 8. Straight probe; 9. Slider; 10. Slide groove; 11. Elastic element; 12. Accommodating groove; 13. Lower seat; 14. Upper seat. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0030] A portable straight probe ultrasonic detection device, such as Figure 1 and Figure 2 As shown, it includes a detection plate 1 and an ultrasonic detection mechanism arranged on the detection plate 1, a walking mechanism is provided at the bottom of the detection plate 1, and a holding mechanism is provided at the top; the ultrasonic detection mechanism includes a mounting seat 5, and a straight probe 8 vertically slidingly arranged on the mounting seat 5, the straight probe 8 is connected to the mounting seat 5 through an elastic element 11, the length direction of the elastic element 11 is the same as the sliding direction of the straight probe 8, one end of the elastic element 11 supports the straight probe 8, and the other end supports the mounting seat 5; the walking mechanism includes walking wheels 2 arranged around the corresponding mounting seat 5 on the detection plate 1, and at least three walking wheels 2 are evenly arranged; the holding mechanism includes a telescopic rod 4, one end of the telescopic rod 4 is rotatably mounted on the detection plate 1, and the other end is provided with a handle 6.

[0031] For example, the mounting base 5 can be fixed to the inspection board 1, and the straight probe 8 can be an existing ultrasonic straight probe 8, which can be connected to an existing external device to detect flaws in an object. The present invention does not involve improvements to the straight probe 8, and therefore will not be described in detail here. In addition, the telescopic rod 4 can also be an existing manually adjustable telescopic rod, so that the operator can adjust the length of the telescopic rod 4 according to actual needs, so that the operator can conveniently use the telescopic rod 4 to drive the straight probe 8 on the inspection board 1 for inspection. This will not be described in detail here.

[0032] In actual application, by rotatably connecting the telescopic rod 4 to the detection plate 1 and providing the running wheels 2 on the detection plate 1, the operator can use the running wheels 2 to fit the surface of the object, and then use the telescopic rod 4 to push the detection plate 1 along the surface of the object. At this time, since the telescopic rod 4 is rotatably connected to the detection plate 1 and the running wheels 2 on the detection plate 1 fit the surface of the object, the operator can conveniently use the telescopic rod 4 to drive the detection plate 1 to move stably, which is conducive to improving the detection effect. At the same time, the straight probe 8 on the detection plate 1 can also be closer to the surface of the object when the elastic element 11 is used for detection, which is conducive to further improving the detection effect and accuracy.

[0033] Optionally, the mounting seat 5 is provided with a receiving groove 12 for accommodating the straight probe 8 and the elastic element 11; the straight probe 8 is slidably installed on the mounting seat 5 through the slider 9, and a sliding groove 10 that cooperates with the slider 9 is provided at a position corresponding to the receiving groove 12 on the mounting seat 5, and the sliding groove 10 is connected to the receiving groove 12.

[0034] Exemplarily, at least two sliders 9 are evenly arranged along the circumference of the straight probe 8. Specifically, two or more sliders 9 can be evenly arranged, and each slider 9 can be fixed to the straight probe 8 by gluing or welding, or can be fixed to the straight probe 8 by screws. Those skilled in the art can also choose other methods to install and fix the sliders 9 according to actual needs to achieve a stable connection between the sliders 9 and the straight probe 8. This will not be repeated here.

[0035] In actual use, the receiving groove 12 opens downward, and the elastic element 11 is a compression spring, with one end of the compression spring supporting the top surface of the receiving groove 12 and the other end supporting the straight probe 8. To facilitate wiring of the straight probe 8, a wire hole can be provided on the mounting base 5 at a position corresponding to the receiving groove 12, and the wire hole is connected to the receiving groove 12. Furthermore, to facilitate assembly of the elastic element 11 and the straight probe 8, the mounting base 5 can also be a split structure, with the upper half 14 and the lower half 13 connected by threads, for example, with external threads on the upper half 14 and internal threads on the lower half 13 corresponding to the receiving groove 12 that mate with the external threads.

[0036] Optionally, a circular bracket 7 is provided on the telescopic rod 4 at a position corresponding to the position above the handle 6. For example, the circular bracket 7 is fixed to the telescopic rod 4. By providing the circular bracket 7 on the telescopic rod 4 at a position corresponding to the position above the handle 6, when using the detection device, the operator can pass the arm through the circular bracket 7 and then hold the handle 6 with the hand, which is conducive to distributing the force and reducing the difficulty of holding and using the detection device.

[0037] Optionally, the handle 6 is rotatably mounted on the telescopic rod 4. For example, the handle 6 can be rotatably mounted on the telescopic rod 4 via a rotating shaft, with a bearing seat for mounting the rotating shaft fixed to the telescopic rod 4. Those skilled in the art may also select other methods of mounting the handle 6 according to actual needs to facilitate the operator's use of the handle 6, and this will not be described in detail here.

[0038] In actual use, an anti-slip cover is provided on the handle 6. For example, the anti-slip cover can be a rubber cover and fixed to the handle 6 by adhesive. The provision of the anti-slip cover helps prevent the operator from dropping the handle 6 when using it, and helps improve the stability of the detection device during mobile detection.

[0039] Since the existing detection device needs to be directly grasped by the hand on the telescopic rod 4, it is necessary to use the force of the wrist to move the device body left and right for flaw detection, which is easy to cause wrist injury. In this embodiment, a handle 6 is added to the telescopic rod, which makes the hand-holding posture more convenient. By adding a circular ring bracket 7, the force can be distributed to the entire arm, and the force on the arm is used to drive the device body to move left and right. The hand controls the direction, thereby improving the detection speed, saving labor, and reducing the loss of the straight probe and the straight probe external cable.

[0040] Optionally, a rotating frame 3 for mounting the telescopic rod 4 is provided on the detection plate 1, wherein one end of the rotating frame 3 is rotatably mounted on the detection plate 1, and the other end is connected to the telescopic rod 4. Exemplarily, the rotating frame 3 is a Y-shaped structural member, wherein the two oblique ends of the rotating frame 3 are both rotatably connected to the detection plate 1, and the vertical end is fixedly connected to the telescopic rod 4. Among them, the two oblique ends of the rotating frame 3 can be rotatably connected to the detection plate 1 through a rotating shaft, and the detection plate 1 is provided with an axial hole that cooperates with the rotating shaft. By adopting a Y-shaped rotating frame 3 to connect the telescopic rod 4 and the detection plate 1, it is beneficial to improve the structural strength and stability of the connection between the telescopic rod 4 and the detection plate 1, and it is convenient for the operator to use the telescopic rod 4 to drive the detection plate 1 to move or rotate, so that the straight probe 8 on the detection plate 1 can stably and accurately detect the object to be measured.

[0041] Optionally, the walking wheel 2 is a universal caster. For example, the universal caster can be fixed to the detection plate 1 by screws. By providing the universal caster, the movement range of the detection plate 1 is increased, and the operator can use the telescopic rod 4 to move the detection plate 1 flexibly, thereby improving the flexibility of the detection device.

[0042] The portable straight probe ultrasonic detection device described in the present invention has the advantages of simple structure, easy operation and flexible use. It can ensure that the straight probe is stably close to the surface of the object to be detected for detection, which is conducive to improving the ultrasonic detection effect. By rotating the telescopic rod and the detection plate, and providing running wheels on the detection plate, the operator can use the running wheels to fit the surface of the object, and then use the telescopic rod to push the detection plate to move along the surface of the object. At this time, since the telescopic rod is rotatably connected to the detection plate, and the running wheels on the detection plate cooperate with the surface of the object, the operator can conveniently use the telescopic rod to drive the detection plate to move stably, which is conducive to improving the detection effect. At the same time, the straight probe on the detection plate can also be closer to the surface of the object for detection when the elastic element is better, which is conducive to further improving the detection effect and accuracy.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A portable straight probe ultrasonic detection device, characterized in that: It comprises a detection plate (1) and an ultrasonic detection mechanism provided on the detection plate (1); a walking mechanism is provided below the detection plate (1) and a holding mechanism is provided above the detection plate (1); The ultrasonic detection mechanism comprises a mounting seat (5), and a straight probe (8) vertically slidably arranged on the mounting seat (5); the straight probe (8) is connected to the mounting seat (5) via an elastic element (11); the length direction of the elastic element (11) is the same as the sliding direction of the straight probe (8); one end of the elastic element (11) supports the straight probe (8), and the other end supports the mounting seat (5); The walking mechanism comprises walking wheels (2) arranged around the corresponding mounting seat (5) on the detection plate (1), and at least three walking wheels (2) are evenly arranged; The holding mechanism comprises a telescopic rod (4), one end of which is rotatably mounted on the detection plate (1), and the other end of which is provided with a handle (6).

2. The portable straight probe ultrasonic detection device according to claim 1, characterized in that: The mounting seat (5) is provided with a receiving groove (12) for receiving the straight probe (8) and the elastic element (11); the straight probe (8) is slidably mounted on the mounting seat (5) via a slider (9); a sliding groove (10) cooperating with the slider (9) is provided at a position on the mounting seat (5) corresponding to the receiving groove (12); the sliding groove (10) is communicated with the receiving groove (12).

3. The portable straight probe ultrasonic detection device according to claim 2, characterized in that: At least two sliders (9) are evenly arranged along the circumference of the straight probe (8).

4. A portable straight probe ultrasonic detection device according to claim 2 or 3, characterized in that: The elastic element (11) is a compression spring.

5. The portable straight probe ultrasonic detection device according to claim 1, characterized in that: A circular ring bracket (7) is provided on the telescopic rod (4) at a position corresponding to the upper portion of the handle (6).

6. The portable straight probe ultrasonic detection device according to claim 1, characterized in that: The handle member (6) is rotatably mounted on the telescopic rod (4).

7. The portable straight probe ultrasonic detection device according to claim 1, characterized in that: The handle piece (6) is provided with an anti-slip cover.

8. The portable straight probe ultrasonic detection device according to claim 1, characterized in that: The detection plate (1) is provided with a rotating frame (3) for mounting the telescopic rod (4); one end of the rotating frame (3) is rotatably mounted on the detection plate (1), and the other end is connected to the telescopic rod (4).

9. The portable straight probe ultrasonic detection device according to claim 8, characterized in that: The rotating frame (3) is a Y-shaped structural member. Both oblique ends of the rotating frame (3) are rotatably connected to the detection plate (1), and the vertical end is connected to the telescopic rod (4).

10. The portable straight probe ultrasonic detection device according to claim 1, characterized in that: The walking wheel (2) is a universal caster.

Citation Information

Patent Citations

  • A portable ultrasonic flaw detector

    CN221007426U