Intelligent light supplementing system for automobile glass inspection

Abstract

The utility model provides an intelligent light supplementing system for automobile glass inspection, which comprises a lamp holder in a bridge opening shape, a light source module, a light source module, a light source module, a light source module and a light source module, the lamp tube groups are respectively distributed on the top and two side walls of the lamp bracket and are used for providing illumination; the at least one inspection frame is arranged in a space below the lamp holder and is used for placing a glass product to be inspected; the infrared sensor is mounted at the top of the lamp holder and used for detecting a human body entering the lamp holder; the control system is electrically connected with the infrared sensor and the lamp tube sets, and when the infrared sensor detects the human body, the lamp tube sets are automatically turned on through the control system. The intelligent light supplementing system lights up and supplements light when detecting a human body, can effectively control the turn-on time of the lamp tube group, and has the advantages of reducing energy consumption and prolonging the service life of the lamp tube group.

Description

Technical Field

[0001] The utility model relates to the technical field of glass inspection auxiliary equipment, in particular to an intelligent light-filling system for automobile glass inspection. Background Art

[0002] After production, automotive glass needs to be inspected to see if there are any minor defects such as scratches, bubbles, and impurities, so that timely adjustments can be made to production to ensure driving comfort and safety.

[0003] The method for inspecting automobile glass is to place the glass on the inspection table, and the staff will inspect and take pictures of it. The staff often encounters insufficient light during the inspection process, and usually a fill light is equipped to complete the glass inspection by adjusting the position of the fill light.

[0004] Under the existing method, because workers need to inspect glass from time to time, the fill light is always on. This has the disadvantages of wasting electricity, having a short lifespan, and requiring frequent replacement of the fill light tube. In addition, the fill light needs to be adjusted during the inspection process, which limits inspection efficiency.

[0005] Therefore, there is a need to improve the existing technology. Utility Model Content

[0006] The utility model provides an intelligent light-filling system for automobile glass inspection, which is used to solve the above problems.

[0007] The utility model adopts a technical solution: to provide an intelligent supplementary light system for automobile glass inspection, comprising: a light stand in the form of a bridge hole, having a top and side walls, and openings at both ends for people to enter and exit;

[0008] A plurality of lamp tube groups are respectively distributed on the top and two side walls of the lamp frame for providing lighting;

[0009] at least one inspection rack, disposed in the space below the lamp rack, for placing glass products to be inspected;

[0010] an infrared sensor, mounted on the top of the lamp stand, for detecting a human body entering the lamp stand;

[0011] The control system is electrically connected to the infrared sensor and each lamp tube group. When the infrared sensor detects a human body, each lamp tube group is automatically turned on through the control system.

[0012] Furthermore, it also includes a plurality of ambient light sensors, which are respectively distributed on the top and two side walls of the lamp stand and are used to detect the ambient light intensity inside the lamp stand;

[0013] The control system is also electrically connected to each ambient light sensor, and automatically adjusts the fill light intensity of each lamp group according to the ambient light intensity detected by the ambient light sensor to ensure stable and appropriate lighting conditions in the inspection area.

[0014] Furthermore, the lamp tube group includes:

[0015] An installation back plate is fixedly mounted on the top or side wall of the lamp stand;

[0016] A plurality of LED lamp tubes are installed in parallel on the installation back plate.

[0017] Furthermore, at least four rollers are provided at the bottom of the lamp stand, and the rollers are lockable rollers to facilitate the movement and positioning of the lamp stand.

[0018] The beneficial effects of the intelligent light-filling system for automobile glass inspection of the utility model are:

[0019] 1. By designing a light rack in the shape of a bridge hole with a group of lamp tubes distributed on it, an inspection space is formed and supplementary lighting is provided for the inspection. With the help of infrared sensors, it is determined whether a person has entered the light rack area. The supplementary lighting is turned on only when a human body is detected. This can effectively control the opening time of the lamp group, with the advantages of reducing energy consumption and extending the life of the lamp group. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front view of an intelligent light-filling system for automobile glass inspection according to the first embodiment of the present utility model;

[0021] Figure 2 This is a side view of an intelligent light-filling system for automobile glass inspection according to the first embodiment of the present utility model;

[0022] The components in the accompanying drawings are marked as follows: 1. lamp holder, 2. lamp tube assembly, 3. inspection frame, 11. top, 12. side wall, 13. roller. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", "front", "back", "horizontal", "vertical", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention. They cannot indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0025] See also Figure 1 and Figure 2 The first embodiment of the present invention provides an intelligent light-filling system for automobile glass inspection, comprising:

[0026] A lamp stand 1 in the form of a bridge hole, having a top 11 and side walls 12. The top 11 is a trapezoidal top, and the side walls 12 naturally extend downward to form a space for inspecting glass. Openings are provided at both ends of the lamp stand 1 for people to enter and exit;

[0027] Twenty-five lamp tube groups 2 are distributed on the top 11 and two side walls 12 of the lamp frame 1. Five lamp tube groups 2 are evenly distributed on the side walls 12, and five lamp tube groups 2 are evenly distributed on each surface of the top 11, so as to provide all-round lighting.

[0028] An inspection rack 3, provided in the space below the lamp rack 1, for placing glass products to be inspected;

[0029] The infrared sensor is installed on the top 11 of the lamp stand 1, located in the middle area of the top 11, and its detection range can cover the space below, and is used to identify people entering the lamp stand 1;

[0030] The control system is electrically connected to the infrared sensor and each lamp group 2. When the infrared sensor detects a human body, the control system automatically turns on each lamp group 2 to provide supplementary lighting during the glass inspection process. When the person leaves the detection range, the infrared sensor loses the signal, and the control system controls each lamp group 2 to extinguish according to a preset delay time.

[0031] Specifically, each lamp tube group 2 includes a mounting back plate and three LED lamp tubes. Each LED lamp tube is mounted in parallel on the mounting back plate. The back of the mounting back plate is fixed to the top 11 or the frame of the side wall 12 of the lamp holder 1.

[0032] Specifically, eight pairs of lockable rollers 13 are provided at the bottom of the lamp stand 1 to facilitate the movement and positioning of the lamp stand 1. The lamp stand 1 can be moved to any position in the workshop to form a detection space.

[0033] Since the lamp stand 1 is movable and can be used at any production inspection location, the natural light conditions at each location often vary. Simply turning the lamp tube group 2 on and off can easily cause excessive light damage to personnel eyesight and energy loss. Therefore, a total of six ambient light sensors are installed on the top 11 and two side walls 12 of the lamp stand 1 to detect the ambient light intensity inside the lamp stand 1:

[0034] Two ambient light sensors are provided on the top surface of the top portion 11 of the lamp stand 1, respectively for detecting the ambient light intensity at the front and rear portions of the top portion 11;

[0035] Two ambient light sensors are provided on the side wall 12 of the lamp holder 1, respectively for detecting the ambient light intensity at the front and rear sections of the side wall 12;

[0036] The control system is electrically connected to each ambient light sensor and automatically adjusts the fill light intensity of each lamp group 2 in the corresponding area according to the ambient light intensity detected by each ambient light sensor to ensure stable and appropriate lighting conditions in the inspection area.

[0037] Specifically, the control system adjusts the fill light intensity of the three lamp tube groups 2 at the front section of the top 11 according to the ambient light intensity detected by the ambient light sensor at the front section of the top 11, and adjusts the fill light intensity of the two lamp tube groups 2 at the rear section of the top 11 according to the ambient light intensity detected by the ambient light sensor at the rear section of the top 11.

[0038] The number of lamp groups, the number of lamp tubes, the number of ambient light sensors and the number of lamp groups controlled by them set in the system can all be adjusted according to actual needs.

[0039] The beneficial effects of the intelligent light-filling system for automobile glass inspection of the utility model are:

[0040] 1. A light stand with a distributed light tube group in the shape of a bridge hole is designed to form an inspection space and provide supplementary lighting for the inspection. Infrared sensors are used to determine whether a person has entered the light stand area. The light supplementary lighting is only turned on when a person is detected. This can effectively control the on-time of the light tube group, with the advantages of reducing energy consumption and extending the life of the light tube group.

[0041] 2. By setting up ambient light sensors to detect the ambient light intensity inside the lamp racks at different positions, the auxiliary control system can regulate the intensity of the light, providing stable and appropriate lighting conditions for glass inspection, which is more intelligent and more conducive to energy consumption control.

[0042] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An intelligent light-filling system for automobile glass inspection, characterized in that: include: A light stand in the shape of a bridge arch, having a top and side walls, with openings at both ends for people to enter and exit; A plurality of lamp tube groups are respectively distributed on the top and two side walls of the lamp rack for providing lighting; at least one inspection rack is arranged in the space below the lamp rack for placing glass products to be inspected; an infrared sensor, mounted on the top of the lamp stand, for detecting a human body entering the lamp stand; The control system is electrically connected to the infrared sensor and each lamp tube group. When the infrared sensor detects a human body, each lamp tube group is automatically turned on through the control system.

2. The intelligent light-filling system for automobile glass inspection according to claim 1, characterized in that: It also includes a plurality of ambient light sensors, which are respectively distributed on the top and two side walls of the lamp frame and are used to detect the ambient light intensity inside the lamp frame; The control system is also electrically connected to each ambient light sensor and automatically adjusts the fill light intensity of each lamp group according to the ambient light intensity detected by the ambient light sensor.

3. The intelligent light-filling system for automobile glass inspection according to claim 1 or 2, characterized in that: The lamp tube group includes: An installation back plate is fixedly mounted on the top or side wall of the lamp stand; A plurality of LED lamp tubes are installed in parallel on the installation back plate.

4. The intelligent light-filling system for automobile glass inspection according to claim 3, characterized in that: The bottom of the lamp stand is further provided with at least four rollers, and the rollers are lockable rollers.

5. The intelligent light-filling system for automobile glass inspection according to claim 1 or 2, characterized in that: The bottom of the lamp stand is further provided with at least four rollers, and the rollers are lockable rollers.

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