High-voltage power supply mounting structure in all-in-one machine
By installing the insulating pad and bracket structure on the water-cooled plate, the electrical clearance and creepage distance problems during integrated installation of medium and high-voltage power supply in variable frequency all-in-one machine are solved, and a small-voltage installation and good heat dissipation effect are achieved to ensure the stable operation of the high-voltage power supply.
Patent Information
- Application Number
- CN202422178637.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In frequency conversion all-in-one machines, it is difficult to meet the requirements of electrical clearance and creepage distance in a small volume during integrated installation of high-voltage power supplies, resulting in an increase in internal volume.
An insulating pad is installed on the water-cooled plate, and a threaded blind hole and groove structure are provided on the insulating pad. The bracket structure is formed through the insulating bottom plate and the insulating side plate, which increases the insulating straight line distance and outer edge distance between the high-voltage power supply and the water-cooled plate, meets the requirements of electrical clearance and creepage distance, and controls the stacking height through the insulating partition.
Achieve stable installation of high-voltage power supplies under small volume conditions, meet the requirements of electrical clearance and creepage distance, and ensure the heat dissipation effect and safety of high-voltage power supplies.
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Figure CN223245084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of frequency conversion all-in-one machines, in particular to a high-voltage power supply installation structure in an all-in-one machine. Background Art
[0002] The inverter all-in-one integrates multiple high-voltage power supplies. When integrated, these power supplies are cooled and dissipated through a water-cooled plate to maintain stable operation. After integration, the high-voltage power supplies must meet clearance and creepage requirements. Specifically, the shortest straight-line distance between the high-voltage power supply and the water-cooled plate is the clearance, and the distance between the high-voltage power supply and the outer edge of the water-cooled plate is the creepage distance, ensuring spacing and insulation.
[0003] If the high-voltage power supply is directly integrated and assembled according to the electrical clearance and creepage distance, the internal occupied volume will increase. Therefore, it is necessary to optimize the installation structure to meet the electrical clearance and creepage distance requirements in a small volume. Utility Model Content
[0004] (1) Technical issues
[0005] The purpose of the utility model is to provide a high-voltage power supply installation structure in an all-in-one machine, so as to solve the problem of meeting the requirements of electrical clearance and creepage distance when the integrated installation volume of the high-voltage power supply is small.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A high-voltage power supply installation structure in an all-in-one machine includes a water-cooling plate, on which an insulating pad is installed, the insulating pad having multiple threaded blind holes and groove structures located on both sides of the threaded blind holes; an insulating base plate is provided on the insulating pad, the insulating base plate is locked on the threaded blind holes by fasteners, two insulating side plates located between the groove structures are installed on the insulating pad at intervals, and multiple layers of insulating partitions arranged longitudinally are installed on the two insulating side plates, and at least one high-voltage power supply is installed on both the insulating base plate and the insulating partition.
[0009] Preferably, the number of high-voltage power supplies on each layer is 2, and they are spaced apart along the length direction of the insulating base plate.
[0010] Preferably, the insulating bottom plate and the insulating partition plate are both provided with a heat dissipation groove located below the high-voltage power supply.
[0011] Preferably, the groove structure includes a plurality of first open grooves uniformly distributed and penetrating along the length direction of the insulating pad.
[0012] Preferably, the groove structure includes a plurality of second open grooves uniformly distributed and penetrating along the thickness direction of the insulating pad.
[0013] Preferably, the insulating side plate is provided with a step structure for supporting the insulating partition, and the insulating partition is provided with a supporting protrusion supported on the step structure.
[0014] Preferably, a fastening hole is provided on the step structure, and a through hole is provided on the supporting protrusion, and a fastener passing through the through hole is locked on the fastening hole.
[0015] Preferably, a circulating water inlet joint and a circulating water outlet joint are integrated on the water cooling plate, and a circulating water channel connected to the circulating water inlet joint and the circulating water outlet joint is provided in the water cooling plate.
[0016] Preferably, a ceramic layer is provided on the side of the water-cooling plate on which the insulating pad is mounted.
[0017] Preferably, the water cooling plate is made of ceramic.
[0018] (3) Beneficial effects
[0019] An insulating pad is installed on the water-cooling plate, and a bracket structure formed by an insulating bottom plate, insulating side plates, and insulating partitions is installed on the insulating pad. The high-voltage power supply is fixedly installed through the insulating partition and insulating bottom plate. The overall bracket structure is insulated relative to the water-cooling plate. At the same time, the insulating bottom plate is connected through the threaded blind holes on the insulating pad, thereby increasing the insulation straight-line distance between the high-voltage power supply and the water-cooling plate to meet the electrical clearance requirements. Grooves are provided on both sides of the threaded blind holes to increase the outer edge distance between the high-voltage power supply and the water-cooling plate to meet the creepage distance requirements.
[0020] The overall structure is small in size and can be installed in stacks according to the number of high-voltage power supplies. The stacking height is controlled by the spacing between the insulating partitions and the spacing between the insulating partitions and the insulating base plate to meet the installation and spacing requirements of the high-voltage power supplies. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0022] Figure 2 This is a schematic diagram of the explosion structure of an embodiment of the present utility model;
[0023] Figure 3 This is a structural diagram of the insulating pad in the embodiment of the present utility model;
[0024] exist Figures 1 to 3 In the figure, the corresponding relationship between the component names or lines and the figure numbers is as follows:
[0025] Water-cooling plate 1, insulating pad 2, threaded blind hole 3, groove structure 4, first open groove 41, second open groove 42, insulating side plate 5, insulating partition 6, high-voltage power supply 7, heat dissipation groove 8, step structure 9, support protrusion 10, fastening hole 11, through hole 12, insulating bottom plate 13. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0027] See also Figure 1-Figure 3 As shown, in an embodiment of the present invention, a high-voltage power supply installation structure in an all-in-one machine is proposed, including a water-cooling plate 1, an insulating pad 2 is installed on the water-cooling plate 1, the insulating pad 2 is provided with a plurality of threaded blind holes 3 and a groove structure 4 on both sides of the threaded blind hole 3, specifically, an insulating base plate 13 is provided on the insulating pad 2, and the insulating base plate 13 is locked on the threaded blind hole 3 by a fastener. The threaded blind hole 3 prevents the fastener from coming out of the insulating pad 2 and contacting the water-cooling plate 1, thereby achieving insulation isolation and increasing the electrical clearance between the insulating base plate 13 and the water-cooling plate 1. At the same time, by arranging the groove structure 4 on both sides of the threaded blind hole 3, the outer edge distance length is increased, and the creepage distance between the insulating base plate 13 and the water-cooling plate 1 is increased.
[0028] By installing the high-voltage power supply 7 on the insulating base plate 13, the distance between the power supply 7 and the water-cooled plate 1 can meet the requirements of electrical clearance and creepage distance, and the overall thickness can be effectively controlled; at the same time, when multiple layers of high-voltage power supplies 7 need to be installed, two insulating side plates 5 located between the groove structures 4 are installed on the insulating pad 2 at intervals, and multiple layers of insulating partitions 6 arranged longitudinally are installed on the two insulating side plates 5. The spacing between the stacked high-voltage power supplies 7 is achieved by the spacing distance between adjacent insulating partitions 6 and the spacing distance between the insulating partitions 6 and the insulating base plate 13. Specifically, at least one high-voltage power supply 7 is installed on both the insulating base plate 13 and the insulating partition 6.
[0029] In this way, the high-voltage power supply 7 can be integrated and installed in a relatively small overall volume, and the requirements for electrical clearance and creepage distance can be met.
[0030] It should be noted that the high-voltage power supply 7 is a packaged finished product, and adjacent high-voltage power supplies 7 can be insulated and isolated. Therefore, the number of high-voltage power supplies 7 on each layer is 2, and they are spaced apart along the length direction of the insulating base plate 13.
[0031] At the same time, heat dissipation slots 8 are provided below the high-voltage power supply 7 on both the insulating base plate 13 and the insulating partition plate 6 to meet the heat dissipation effect at each high-voltage power supply 7 position, and combined with the circulating heat dissipation of the water-cooled plate 1 to conduct the surrounding heat, keep the high-voltage power supply 7 operating within a stable temperature range, and ensure safety.
[0032] Specifically, the groove structure 4 includes a plurality of first open grooves 41 evenly distributed and penetrating along the length direction of the insulating base plate 2 , so as to meet the creepage distance requirement along the length direction of the insulating base plate 2 .
[0033] At the same time, the groove structure 4 includes a plurality of second open grooves 42 evenly distributed and penetrating along the thickness direction of the insulating base plate 2 , thereby meeting the creepage distance requirement along the thickness direction of the insulating base plate 2 .
[0034] Specifically, corresponding opening grooves may not be provided in the length direction or thickness direction of the insulating pad 2 when the creepage distance requirement is met, but may be provided at the same time when a small volume is taken into consideration.
[0035] The insulating side plate 5 is fixed by the insulating bottom plate 13. After the insulating side plate 5 is installed with the insulating partition 6, a bracket structure is formed. Therefore, the overall bracket structure also meets the insulation requirements. The insulating partition 6 and the insulating side plate 5 need to have a fixed connection stability. Specifically, a step structure 9 for supporting the insulating partition 6 is provided on the insulating side plate 5, and a supporting protrusion 10 supported on the step structure 9 is provided on the insulating partition 6. The supporting protrusion 10 is supported by the step structure 9 and forms a limit.
[0036] At the same time, a fastening hole 11 is opened on the step structure 9, and a through hole 12 is opened on the support protrusion 10. The fastener passing through the through hole 12 is locked on the fastening hole 11, and the support protrusion 10 and the step structure 9 are locked by the fastener to avoid loosening.
[0037] Specifically, the water-cooled plate 1 is used to circulate cold water to achieve heat exchange and cooling. A circulating water inlet joint and a circulating water outlet joint are integrated on the water-cooled plate 1. A circulating water channel connected to the circulating water inlet joint and the circulating water outlet joint is provided in the water-cooled plate 1.
[0038] At the same time, in order to meet the insulation effect of the water-cooling plate 1, a ceramic layer is provided on the side of the water-cooling plate 1 where the insulating pad 2 is installed, or the material of the water-cooling plate 1 is directly ceramic.
[0039] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0040] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., etc., are used solely for distinction and description, and should not be construed as indicating or implying relative importance.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A high-voltage power supply installation structure in an all-in-one device, characterized by: It comprises a water-cooling plate (1), an insulating pad (2) being mounted on the water-cooling plate (1), the insulating pad (2) being provided with a plurality of threaded blind holes (3) and groove structures (4) located on both sides of the threaded blind holes (3); An insulating base plate (13) is provided on the insulating pad (2), and the insulating base plate (13) is locked on the threaded blind hole (3) by a fastener. Two insulating side plates (5) located between the groove structure (4) are installed on the insulating pad (2) at intervals, and multiple insulating partitions (6) arranged in a longitudinal direction are installed on the two insulating side plates (5). At least one high-voltage power supply (7) is installed on both the insulating base plate (13) and the insulating partition (6).
2. The high-voltage power supply installation structure in an all-in-one device according to claim 1, characterized in that: The number of high-voltage power supplies (7) on each layer is two, and they are arranged at intervals along the length direction of the insulating bottom plate (13).
3. The high-voltage power supply installation structure in an all-in-one device according to claim 2, characterized in that: The insulating bottom plate (13) and the insulating partition plate (6) are both provided with a heat dissipation groove (8) located below the high-voltage power supply (7).
4. The high-voltage power supply installation structure in an all-in-one device according to any one of claims 1 to 3, characterized in that: The groove structure (4) comprises a plurality of first opening grooves (41) uniformly distributed along the length direction of the insulating pad (2) and penetrating therethrough.
5. The high-voltage power supply installation structure in an all-in-one device according to claim 4, characterized in that: The groove structure (4) comprises a plurality of second opening grooves (42) uniformly distributed along the thickness direction of the insulating pad (2) and penetrating therethrough.
6. The high-voltage power supply installation structure in an all-in-one device according to claim 4, characterized in that: The insulating side plate (5) is provided with a step structure (9) for supporting the insulating partition (6), and the insulating partition (6) is provided with a supporting protrusion (10) supported on the step structure (9).
7. The high-voltage power supply installation structure in an all-in-one device according to claim 6, characterized in that: A fastening hole (11) is provided on the step structure (9), a through hole (12) is provided on the supporting protrusion (10), and a fastener passing through the through hole (12) is locked on the fastening hole (11).
8. The high-voltage power supply installation structure in an all-in-one device according to claim 4, characterized in that: A circulating water inlet joint and a circulating water outlet joint are integrated on the water cooling plate (1), and a circulating water channel communicating with the circulating water inlet joint and the circulating water outlet joint is provided inside the water cooling plate (1).
9. The high-voltage power supply installation structure in an all-in-one device according to claim 8, characterized in that: A ceramic layer is provided on the side of the water-cooling plate (1) where the insulating pad (2) is mounted.
10. The high-voltage power supply installation structure in an all-in-one device according to claim 8, characterized in that: The material of the water cooling plate (1) is ceramic.