Tensile cable for thin seam mining machine

By using a combination design of double-layer insulating shielding layer, arcuate tensile-resistant deformation strips and tensile copper wires in the cables for thin coal seam coal mining machines, and combining with metal wire to make the mesh belt layer, the problem of insufficient tensile resistance of the cable is solved, and higher structural stability and safety are achieved.

CN223245316UActive Publication Date: 2025-08-19ANHUI YIHE CABLE
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Patent Information

Application Number
CN202421868376.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-08-19
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The tensile resistance method of existing thin coal seam coal mining machines is single, resulting in insufficient practicality and safety.

Method used

The design of double-layer insulating shielding layer and arcuate tensile deformation strips combined with tensile copper wire, plus a wire braided mesh belt layer to enhance the tensile and cushioning ability of the cable, and a tensile rubber coupling kit is installed inside the cable to prevent twisting.

Benefits of technology

It improves the structural stability and functionality of the cable, prevents cable deformation and damage, and enhances the safety and practicality of the cable during use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a tensile cable for a thin seam mining machine, which comprises an outer sheath protection layer, a tensile protection layer is arranged on the inner side of the outer sheath protection layer, an inner sheath protection layer is arranged on the inner side of the tensile protection layer, the inner side of the inner sheath protection layer is filled with a protection filler, and the inner side of the inner sheath protection layer is filled with an outer sheath protection layer. The protection filler is internally provided with a cable core main body, and the outer side of the cable core main body is provided with a cable core protection sleeve layer. The tensile protection layer is arranged on the inner side of the cable, the tensile protection layer can play a shielding role through the effect of the double-layer insulation shielding layer, and meanwhile, the tensile protection layer can play a certain buffering role through the effect of the double-layer insulation shielding layer and the arch-shaped tensile deformation-resistant strips, so that the cable is prevented from being excessively deformed and damaged, the service life of the cable is prolonged, and the service life of the cable is prolonged. And meanwhile, a plurality of tensile copper wires are arranged in the tensile deformation-resistant strip, so that the tensile deformation-resistant effect can be achieved, the functionality and the structural stability of the cable are ensured, and the cable is prevented from being deformed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cables, and in particular relates to a tensile-resistant cable for a thin coal seam shearer. Background Art

[0002] A cable is a device for transmitting electrical energy or signals. It is usually composed of several or several groups of wires, which may be insulated from each other and twisted around a central wire. The entire outside is covered with a highly insulating covering. The cable has the characteristics of internal power and external insulation. It is an indispensable infrastructure in modern society and is widely used in various fields such as electricity, communications, data, transportation, industry, construction, home and entertainment. Among them, power cables are mainly used to transmit and distribute electricity, and undertake the important task of power transmission and distribution in the power system. Communication cables are mainly used to transmit various signals, such as telephone, data, video, etc.

[0003] The patent with application number 202122590717.4 discloses a tensile cable for thin coal seam mining machines. The application uses pre-tensioned cables to maintain compressive stress in the rest of the tensile cable, so that when the tensile cable is subjected to tension, it can have greater resistance and high reliability. Combined with the above application and compared with the existing cable structure, the commonly used tensile method is to use steel belt armor to achieve tensile resistance. However, the tensile method and function of a single armor are single, and it cannot provide better protection for the cable, thereby affecting the practicality and safety of the existing tensile cables. For this reason, we propose a tensile cable for thin coal seam mining machines. Utility Model Content

[0004] The purpose of the present utility model is to provide a tensile-resistant cable for thin coal seam coal mining machines, so as to solve the problem raised in the above background technology that compared with the existing cable structure, the commonly used tensile-resistant method is to use steel belt armor to achieve tensile resistance. However, the tensile-resistant method and function of a single armor are single, and at the same time, it cannot provide better protection for the cable, thereby affecting the practicality and safety of the existing tensile-resistant cable.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tensile-resistant cable for a thin coal seam coal mining machine, comprising an outer sheath protective layer, a tensile-resistant protective layer is arranged on the inner side of the outer sheath protective layer, an inner sheath protective layer is arranged on the inner side of the tensile-resistant protective layer, the inner side of the inner sheath protective layer is filled with a protective filler, a cable core body is arranged in the protective filler, a core protective sheath layer is arranged on the outer side of the cable core body, the tensile-resistant protective layer comprises an insulating shielding outer sheath layer and an insulating shielding inner sheath layer, the insulating shielding outer sheath layer is arranged on the outer side of the insulating shielding inner sheath layer, a tensile-resistant and anti-deformation strip is arranged and connected between the insulating shielding outer sheath layer and the insulating shielding inner sheath layer, a tensile-resistant copper wire is arranged on the inner side of the tensile-resistant and anti-deformation strip, and a metal wire braided mesh belt layer is also arranged between the outer side of the insulating shielding outer sheath layer and the outer sheath protective layer.

[0006] Preferably, a plurality of the tensile and anti-deformation strips are arranged in an array between the insulating shielding outer sheath layer and the insulating shielding inner sheath layer, and tensile copper wires are arranged in each of the plurality of tensile and anti-deformation strips.

[0007] Preferably, the anti-tensile and anti-deformation strip is a bow-shaped structure, and the anti-tensile and anti-deformation strip is vertically arranged between the insulating shielding outer sheath layer and the insulating shielding inner sheath layer.

[0008] Preferably, a tensile rubber connecting set is provided on the outer side of the core protective sheath layer on the cable core body, and two ends of the tensile rubber connecting set are symmetrically provided on two opposite cable core bodies.

[0009] Preferably, a plurality of tensile rubber connecting sets are equidistantly arranged on the cable core body, and two adjacent tensile rubber connecting sets are arranged on different cable core bodies.

[0010] Preferably, an inner reinforced tensile core is provided on the inner side of the cable core body at the center of the protective filler, and the inner reinforced tensile core and the tensile copper wire form a double tensile structure.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] (1) By setting up the combined tensile strength method, a tensile strength protective layer is set on the inner side of the cable. The tensile strength protective layer can play a shielding effect by setting up a double-layer insulation shielding layer. At the same time, a bow-shaped tensile strength and deformation resistance strip is set inside it. When the cable is squeezed during laying or use, the double-layer insulation shielding layer and the bow-shaped tensile strength and deformation resistance strip can play a certain buffering role to avoid excessive deformation and damage of the cable. At the same time, a plurality of tensile strength copper wires are set in the tensile strength and deformation resistance strip, which can provide compression resistance while also playing a tensile and deformation resistance role, thereby ensuring the functionality and structural stability of the cable and preventing cable deformation;

[0013] (2) A tensile rubber connecting kit is also provided inside the cable. The tensile rubber connecting kit is provided between two opposite cable core bodies. When the cable core bodies are twisted during use, the tensile rubber connecting kit structure can prevent the adjacent cores from being twisted together, thereby playing a certain anti-torsion function and avoiding cable deformation and damage. At the same time, an inner reinforced tensile core is also provided through the tensile rubber connecting kit to ensure that the adjacent tensile rubber connecting kits are installed stably. At the same time, it complements the outer tensile protective layer to play a role in strengthening the tensile function, thereby improving the stability and functionality of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure at A in the middle;

[0017] In the figure: 100, outer sheath protective layer; 101, inner sheath protective layer; 102, protective filler; 103, core protective sheath layer; 104, cable core body; 200, tensile protective layer; 201, insulation shielding outer sheath layer; 202, insulation shielding inner sheath layer; 203, tensile and deformation-resistant strips; 204, tensile copper wire; 205, tensile rubber connecting kit; 206, inner reinforced tensile core; 207, metal wire mesh belt layer. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example 1

[0020] See also Figure 1 、 Figure 2 and Figure 3 The utility model provides a technical solution: a tensile cable is a cable with special mechanical strength and durability, which is widely used in situations where the cable needs to move back and forth and withstand certain mechanical stress. As a power and control cable, the tensile cable is mainly used in cable tracks, transportation lines, handling cranes, elevators and other environments where the cable needs to move frequently and withstand tension. It can be used in dry or humid indoor or outdoor environments and has a high ability to resist mechanical stress, especially in applications with both tensile and torsional stress. A tensile cable for thin coal seam shearing machine includes an outer sheath protective layer 100, an outer sheath protective layer 110, and an outer sheath protective layer 110. The inner side of the layer 100 is provided with a tensile protective layer 200, the inner side of the tensile protective layer 200 is provided with an inner sheath protective layer 101, the inner side of the inner sheath protective layer 101 is filled with a protective filler 102, the protective filler 102 is provided with a cable core body 104, the outer side of the cable core body 104 is provided with a core protective sheath layer 103, the tensile protective layer 200 includes an insulating shielding outer sheath layer 201 and an insulating shielding inner sheath layer 202, the insulating shielding outer sheath layer 201 is provided on the outer side of the insulating shielding inner sheath layer 202, and the insulating shielding outer sheath layer 201 and the insulating shielding inner sheath layer 202 are connected. A tensile and anti-deformation strip 203 is provided in between, and a tensile copper wire 204 is provided on the inner side of the tensile and anti-deformation strip 203. A metal wire braided mesh belt layer 207 is also provided between the outer side of the insulating shielding outer sheath layer 201 and the outer sheath protective layer 100. When the cable in the application is used, during the laying or installation process, if the cable is squeezed, the cable will be squeezed and deformed when subjected to external force. When the tensile protective layer 200 is squeezed and deformed, the tensile and anti-deformation strip 203 provided between the insulating shielding outer sheath layer 201 and the insulating shielding inner sheath layer 202 is deformed synchronously under the force and produces a certain rebound. The force acts to resist pressure, and at the same time, when the cable is touched by a sharp object, the metal wire mesh tape layer 207 arranged on the outside of the insulating shielding outer sheath layer 201 can also play a protective role. Through the action of the metal wire mesh tape layer 207, the insulating shielding outer sheath layer 201 and the insulating shielding inner sheath layer 202, a multi-layer protection effect is played, which improves the safety during use. At the same time, the tensile copper wire 204 on the inside of the tensile and deformation-resistant strip 203 provides a certain tensile strength, and the inner reinforced tensile core 206 arranged at the center can better resist tension, thereby improving the practicality of the cable.

[0021] Specifically, a plurality of tensile and anti-deformation strips 203 are arranged in an array between the insulating shielding outer sheath layer 201 and the insulating shielding inner sheath layer 202, and a tensile copper wire 204 is provided in each of the plurality of tensile and anti-deformation strips 203 to better resist compression and tensile forces. The tensile and anti-deformation strips 203 are of a bow-shaped structure, and the tensile and anti-deformation strips 203 are vertically arranged between the insulating shielding outer sheath layer 201 and the insulating shielding inner sheath layer 202 to ensure that the cable provides uniform tensile force.

[0022] Example 2

[0023] See also Figure 1 、 Figure 2 and Figure 3 The utility model provides a technical solution: a tensile-resistant cable for a thin coal seam mining machine, a tensile-resistant rubber connecting kit 205 is provided on the outer side of the core protective sheath 103 on the cable core body 104, and the two ends of the tensile-resistant rubber connecting kit 205 are symmetrically arranged on two opposite cable core bodies 104, and a tensile-resistant rubber connecting kit 205 is provided on the opposite cable core bodies 104 of the cable. During the laying and use of the cable, the tensile-resistant rubber connecting kit 205 can avoid twisting, thereby improving the functionality and practicality of the cable and better using the cable.

[0024] Specifically, a plurality of tensile rubber connecting kits 205 are equidistantly arranged on the cable core body 104, and two adjacent tensile rubber connecting kits 205 are arranged on different cable core bodies 104, so as to better prevent the cable core body 104 from twisting during use. An inner reinforced tensile core 206 is arranged on the inner side of the cable core body 104 at the center of the protective filler 102. The inner reinforced tensile core 206 and the tensile copper wire 204 form a double tensile structure, which improves the tensile effect of the cable while also improving the functionality of the cable.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tensile cable for a thin coal seam shearer, comprising an outer sheath protective layer (100), characterized in that: The inner side of the outer sheath protective layer (100) is provided with a tensile protective layer (200), the inner side of the tensile protective layer (200) is provided with an inner sheath protective layer (101), the inner side of the inner sheath protective layer (101) is filled with a protective filler (102), a cable core body (104) is provided in the protective filler (102), and a core protective sheath layer (103) is provided on the outer side of the cable core body (104). The tensile protective layer (200) includes an insulating shielding outer sheath layer (201) and a An insulating shielding inner sheath layer (202), the insulating shielding outer sheath layer (201) is arranged on the outside of the insulating shielding inner sheath layer (202), a tensile and anti-deformation strip (203) is arranged and connected between the insulating shielding outer sheath layer (201) and the insulating shielding inner sheath layer (202), a tensile copper wire (204) is arranged on the inner side of the tensile and anti-deformation strip (203), and a metal wire braided mesh belt layer (207) is further arranged between the outer side of the insulating shielding outer sheath layer (201) and the outer sheath protective layer (100).

2. The tensile cable for a thin coal seam shearer according to claim 1, characterized in that: A plurality of the tensile and deformation-resistant strips (203) are arranged in an array between the insulating shielding outer sheath layer (201) and the insulating shielding inner sheath layer (202), and tensile copper wires (204) are arranged in each of the plurality of tensile and deformation-resistant strips (203).

3. The tensile cable for a thin coal seam shearer according to claim 1, characterized in that: The anti-tensile and anti-deformation strip (203) is a bow-shaped structure, and the anti-tensile and anti-deformation strip (203) is vertically arranged between the insulating shielding outer sheath layer (201) and the insulating shielding inner sheath layer (202).

4. The tensile cable for a thin coal seam shearer according to claim 1, characterized in that: A tensile rubber connecting set (205) is provided on the cable core body (104) outside the core protective sheath (103), and two ends of the tensile rubber connecting set (205) are symmetrically arranged on two opposite cable core bodies (104).

5. The tensile cable for a thin coal seam shearer according to claim 4, characterized in that: A plurality of tensile rubber connecting sets (205) are equidistantly arranged on the cable core body (104), and two adjacent tensile rubber connecting sets (205) are arranged on different cable core bodies (104).

6. The tensile cable for a thin coal seam shearer according to claim 4, characterized in that: An inner reinforced tensile core (206) is provided on the inner side of the cable core body (104) at the center of the protective filler (102), and the inner reinforced tensile core (206) and the tensile copper wire (204) form a double tensile structure.

Citation Information

Patent Citations

  • Tensile cable for thin seam mining machine

    CN216287666U