Reinforcing plate for energy accumulator diaphragm and energy accumulator diaphragm

By designing the special structure of the anti-detachment and the pressure-bearing section and embedded the anti-detachment method, the problem of easy disengagement of the strengthening brand is solved, and the strengthening brand with high bond strength and easy processing is achieved, and the service life of the accumulator diaphragm is extended.

CN223245837UActive Publication Date: 2025-08-19BUKEMA ACCUMULATOR ZHANGJIAKOU CO LTD
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Patent Information

Application Number
CN202422392663.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-19
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The combination of the reinforced brand and bowl-shaped diaphragm of the existing accumulator diaphragm is poor, which makes the reinforced brand easy to disconnect, and is difficult to process and high cost.

Method used

A reinforcement brand for accumulator diaphragm is designed, including anti-detachment section, pressure-bearing section and shrinking section. Anti-detachment rubber is embedded in the rubber-embedding groove, the anti-detachment side wall is vertically arranged, the side wall of the pressure-bearing section is inclined, and the width of the rubber-embedding groove is gradually increased to enhance the strength and deformation resistance of the rubber-embedding groove.

Benefits of technology

It improves the bonding strength between the brand and the diaphragm, prevents falling off, reduces processing difficulty and cost, and extends the service life of the accumulator diaphragm.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223245837U_ABST
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Abstract

The utility model provides a reinforcing board for an energy accumulator diaphragm, which belongs to the technical field of energy accumulator processing, and comprises an anti-drop section and a pressure-bearing section, a reducing section is connected between the anti-drop section and the pressure-bearing section, the diameter of the reducing section is smaller than that of the anti-drop section and that of the pressure-bearing section, and a glue embedding groove is formed among the anti-drop section, the reducing section and the pressure-bearing section. The anti-falling rubber is embedded into the rubber embedding groove, the side wall of one side of the rubber embedding groove is perpendicular to the first direction and used for enabling the anti-falling rubber to limit the anti-falling section to move in the reverse direction of the first direction, and the side wall of the other side of the rubber embedding groove is obliquely arranged in the reverse direction of the first direction from inside to outside and used for enabling the thickness of the anti-falling rubber to be gradually increased from inside to outside. The reinforcing board for the diaphragm of the energy accumulator is simple in structure and convenient to process, and the anti-falling performance of the reinforcing board and the rubber diaphragm is enhanced by improving the strength of the anti-falling rubber.
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Description

Technical Field

[0001] The utility model belongs to the technical field of accumulator processing, and more specifically relates to a reinforcement plate for an accumulator diaphragm and the accumulator diaphragm. Background Art

[0002] In a diaphragm accumulator, the diaphragm is the key to determining the service life of the accumulator. Currently, the commonly used diaphragms are made of rubber and are generally bowl-shaped. The bowl-shaped diaphragm separates the inner cavity of the accumulator into two chambers, wherein the concave side of the bowl-shaped diaphragm corresponds to the air-filled chamber, and the convex side of the bowl-shaped diaphragm corresponds to the oil-filled chamber. In application, in order to improve the impact resistance of the bottom of the bowl-shaped diaphragm to the oil, a metal reinforcement plate is usually embedded in the bottom of the bowl-shaped diaphragm facing the oil-filled chamber to improve the strength of the bottom of the bowl-shaped diaphragm. Currently, the reinforcement plates used to be embedded in bowl-shaped diaphragms on the market have different structures. Some structures are simple and easy to process, but the bonding with the bowl-shaped diaphragm is poor, and the reinforcement plate is easy to detach from the bowl-shaped diaphragm. Some reinforcement plates have complex structures and better bonding with the bowl-shaped diaphragm, but are difficult to process and have high processing costs. Utility Model Content

[0003] The utility model aims to provide a reinforcing plate for an accumulator diaphragm and the accumulator diaphragm. The reinforcing plate has good bonding strength with the bowl-shaped accumulator diaphragm and is easy to process.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a reinforcement plate for an accumulator diaphragm is provided, comprising an anti-slip section and a pressure-bearing section, wherein the anti-slip section and the pressure-bearing section are embedded in the outer side wall of the bottom of the rubber diaphragm along a first direction, the anti-slip section is located inside the side wall of the bottom of the rubber diaphragm, the pressure-bearing section is located outside the anti-slip section, the outer end face of the pressure-bearing section faces the oil-filled chamber, and is used for contacting with the oil and bearing the impact of the oil, a diameter-reducing section is connected between the anti-slip section and the pressure-bearing section, and the diameter of the diameter-reducing section is smaller than the diameter of the anti-slip section and the pressure-bearing section. The diameter of the pressure section is used to form a glue-embedded groove between the anti-slip section, the reduced diameter section and the pressure-bearing section, and the glue-embedded groove is used to embed the anti-slip rubber. The side wall of the glue-embedded groove on one side of the anti-slip section is arranged vertically in the first direction so that the anti-slip rubber limits the reverse movement of the anti-slip section along the first direction. The side wall of the glue-embedded groove on one side of the pressure-bearing section is inclined from the inside to the outside in the opposite direction of the first direction, so that the width of the cross-section of the glue-embedded groove gradually increases from the inside to the outside, so that the thickness of the anti-slip rubber gradually increases from the inside to the outside.

[0005] In a possible implementation, a process hole is provided on the outer end surface of the pressure-bearing section.

[0006] In a possible implementation, a plurality of oil drain grooves are provided on the outer end surface of the pressure-bearing section, and the plurality of oil drain grooves are radially arranged around the process hole and are all connected to the process hole.

[0007] In a possible implementation, the cross section of the oil drain groove is arcuate.

[0008] In a possible implementation, a transition arc is provided between the anti-slip section and the diameter-reducing section.

[0009] In a possible implementation, a transition arc is provided between the pressure-bearing section and the diameter-reducing section.

[0010] In a possible implementation, a plurality of reinforcing ribs are provided on the end surface of the anti-slip section away from the pressure-bearing section, and the plurality of reinforcing ribs are arranged in a crisscross manner.

[0011] In a possible implementation, the depth of the oil drain groove decreases from one end to the other end of the process hole.

[0012] The beneficial effect of the reinforcement plate for an accumulator diaphragm provided by the utility model is that: compared with the existing technology, the reinforcement plate for an accumulator diaphragm provided by the utility model, by arranging the side wall of the glue-embedded groove on the side of the anti-slip section perpendicularly to the first direction, so that the anti-slip rubber embedded in the glue-embedded groove blocks the path of the anti-slip section to slip out outward, thereby effectively preventing the anti-slip section from slipping out from the bottom side wall of the rubber diaphragm, and at the same time, the side wall of the glue-embedded groove on the side of the pressure-bearing section is inclined from the inside to the outside in the opposite direction of the first direction, so that the width of the cross-section of the glue-embedded groove gradually increases from the inside to the outside, so that the thickness of the anti-slip rubber gradually increases from the inside to the outside, so that the strength and deformation resistance of the anti-slip rubber are increased, and the limiting ability of the anti-slip rubber on the anti-slip section is further enhanced. In addition, the reinforcement plate for an accumulator diaphragm provided by the utility model has a relatively simple structure, is easy to process, and can reduce processing costs.

[0013] The utility model also provides an accumulator diaphragm, comprising the above-mentioned reinforcement plate for the accumulator diaphragm.

[0014] The beneficial effect of the accumulator diaphragm provided by the utility model is that: compared with the existing technology, the use of the above-mentioned reinforcement plate for the accumulator diaphragm has all the beneficial effects of the above-mentioned reinforcement plate for the accumulator diaphragm, has good bonding performance with the reinforcement plate, is not easy to fall off, and has a long service life of the accumulator diaphragm. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 A longitudinal cross-sectional view of a reinforcement plate for an accumulator diaphragm provided in an embodiment of the utility model;

[0017] Figure 2 A reinforced edge plate for an accumulator diaphragm provided in an embodiment of the utility model Figure 1 A view in a first direction;

[0018] Figure 3 A schematic diagram of the main structure of a reinforcement plate for an accumulator diaphragm provided in some other embodiments;

[0019] Figure 4 for Figure 3 Top view of the structure of the reinforcement plate for the diaphragm of the medium accumulator.

[0020] Description of reference numerals:

[0021] 1. Anti-slip section; 2. Pressure-bearing section; 3. Reduced diameter section; 4. Glue embedding groove; 5. Anti-slip rubber; 6. Process hole; 7. Oil drain groove; 8. Reinforcement rib; 9. Rubber diaphragm. DETAILED DESCRIPTION

[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0023] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0024] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0026] See also Figures 1 to 2 , now the reinforcement plate for accumulator diaphragm provided by the present invention is described. The reinforcement plate for accumulator diaphragm includes an anti-slip section 1 and a pressure section 2. The anti-slip section 1 and the pressure section 2 are embedded on the outer side wall of the bottom of the rubber diaphragm 9 along the first direction. The anti-slip section 1 is located inside the side wall of the bottom of the rubber diaphragm 9, and the pressure section 2 is located outside the anti-slip section 1. The outer end face of the pressure section 2 faces the oil-filled chamber and is used to contact with the oil and withstand the impact of the oil. A diameter-reducing section 3 is connected between the anti-slip section 1 and the pressure section 2. The diameter of the diameter-reducing section 3 is smaller than the diameters of the anti-slip section 1 and the pressure section 2, so as to A glue groove 4 is formed between the anti-slip section 1, the reduced diameter section 3 and the pressure-bearing section 2, and the glue groove 4 is used to embed the anti-slip rubber 5. The side wall of the glue groove 4 on the side of the anti-slip section 1 is arranged perpendicular to the first direction so that the anti-slip rubber 5 limits the reverse movement of the anti-slip section 1 along the first direction. The side wall of the glue groove 4 on the side of the pressure-bearing section 2 is inclined from the inside to the outside in the opposite direction of the first direction, so that the width of the cross-section of the glue groove 4 gradually increases from the inside to the outside, so that the thickness of the anti-slip rubber 5 gradually increases from the inside to the outside.

[0027] The present invention provides a reinforcement plate for an accumulator diaphragm. Compared with the prior art, the side wall of the glue groove 4 on the side of the anti-slip section 1 is arranged perpendicular to the first direction, so that the anti-slip rubber 5 embedded in the glue groove 4 blocks the path of the anti-slip section 1 from slipping outward, thereby effectively preventing the anti-slip section 1 from slipping out from the bottom side wall of the rubber diaphragm 9. At the same time, the side wall of the glue groove 4 on the side of the pressure-bearing section 2 is inclined from the inside to the outside in the opposite direction of the first direction, so that the width of the cross-section of the glue groove 4 gradually increases from the inside to the outside, so that the thickness of the anti-slip rubber 5 gradually increases from the inside to the outside, so that the strength and deformation resistance of the anti-slip rubber 5 are increased, and the limiting ability of the anti-slip rubber 5 on the anti-slip section 1 is further enhanced. In addition, the reinforcement plate for the accumulator diaphragm provided by the present invention has a relatively simple structure, is easy to process, and can reduce processing costs.

[0028] In some embodiments, see Figures 1 to 2 The accumulator diaphragm reinforcement plate provided by the present invention is a POM plastic product, wherein the anti-slip section 1, the reduced diameter section 3 and the pressure section 2 are integrally processed and formed. In this embodiment, the anti-slip section 1 and the pressure section 2 are both disc-shaped structures, the anti-slip section 1 and the pressure section 2 are arranged parallel to each other, and the diameter of the anti-slip section 1 is smaller than the diameter of the pressure section 2, the edges of the anti-slip section 1 and the pressure section 2 are chamfered, the reduced diameter section 3 is a cylindrical structure, the reduced diameter section 3 is connected between the anti-slip section 1 and the pressure section 2, the reduced diameter section 3 is coaxial with the anti-slip section 1 and the pressure section 2, and the reduced diameter section 3 is connected to the pressure section 2. Transition arcs are provided between the anti-slip sections 1 and between the reduced diameter section 3 and the anti-slip section 1. In this embodiment, a process hole 6 is provided in the middle of the outer end surface of the pressure-bearing section 2. The process hole 6 is a blind hole. In the production of the rubber diaphragm 9, a pin is provided on the production mold of the rubber diaphragm 9 at a position corresponding to the bottom of the rubber diaphragm 9. Before the rubber diaphragm 9 is vulcanized, the accumulator diaphragm reinforcement plate provided by the present invention is first inserted into the above-mentioned pin through the process hole 6, and then the rubber diaphragm 9 is vulcanized to make the accumulator diaphragm provided by the present invention can be embedded in the bottom of the rubber diaphragm 9.

[0029] In some embodiments, a plurality of oil drain grooves 7 are provided on the outer end surface of the pressure section 2. The plurality of oil drain grooves 7 are radially arranged around the process hole 6. One end of the oil drain groove 7 is connected to the process hole 6, and the other end of the oil drain groove 7 extends toward the edge of the pressure section 2. In actual application, when the oil impacts the pressure section 2, the oil will be rapidly discharged in the circumferential direction of the pressure section 2 through the oil drain groove 7, acting as a force relief for the impact of the oil, thereby reducing the impact force of the oil on the pressure section 2. Optionally, the cross-section of the oil drain groove 7 is arched, and the bottom surface of the oil drain groove 7 with an arched cross-section is a circular arc surface. The circular arc bottom surface has a small blocking effect on the oil, which facilitates the rapid overflow of the oil from the oil drain groove 7.

[0030] In other embodiments, see Figure 4A plurality of reinforcing ribs 8 are provided on the end face of the anti-slip section 1 away from the pressure-bearing section 2. The plurality of reinforcing ribs 8 are arranged crisscrossly. By providing the reinforcing ribs 8, the anti-slip section 1 can still have a high strength after the thickness is reduced, thereby reducing the material used in the anti-slip section 1 and reducing the production cost.

[0031] In other embodiments, see Figure 3 The depth of the oil drain groove 7 decreases from one end of the process hole 6 to the other end. Through the above arrangement, the diffusion speed of the oil in the oil drain groove 7 can be improved, and the unloading effect of the oil drain groove 7 can be improved.

[0032] The utility model also provides an accumulator diaphragm, which uses the above-mentioned reinforcement plate for the accumulator diaphragm.

[0033] The accumulator diaphragm provided by the utility model uses the above-mentioned reinforcing plate for the accumulator diaphragm, and has all the beneficial effects of the above-mentioned reinforcing plate for the accumulator diaphragm compared with the prior art, has good bonding performance with the reinforcing plate, is not easy to fall off, and has a long service life of the accumulator diaphragm.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A reinforcement plate for an accumulator diaphragm, characterized in that: The invention comprises an anti-slip section (1) and a pressure section (2), wherein the anti-slip section (1) and the pressure section (2) are embedded in the outer side wall of the bottom of the rubber diaphragm (9) along a first direction, the anti-slip section (1) is located inside the side wall of the bottom of the rubber diaphragm (9), and the pressure section (2) is located outside the anti-slip section (1), and the outer end face of the pressure section (2) faces the oil-filled chamber and is used for contacting with the oil and bearing the impact of the oil, and a diameter-reducing section (3) is connected between the anti-slip section (1) and the pressure section (2), and the diameter of the diameter-reducing section (3) is smaller than the diameter of the anti-slip section (1) and the pressure section (2), so as to prevent the anti-slip section (1) from slipping off. ), a rubber embedding groove (4) is formed between the reduced diameter section (3) and the pressure-bearing section (2), and the rubber embedding groove (4) is used to embed the anti-slip rubber (5). The side wall of the rubber embedding groove (4) on one side of the anti-slip section (1) is vertically arranged in the first direction so that the anti-slip rubber (5) limits the reverse movement of the anti-slip section (1) along the first direction. The side wall of the rubber embedding groove (4) on one side of the pressure-bearing section (2) is inclined from the inside to the outside in the opposite direction of the first direction, so that the width of the cross section of the rubber embedding groove (4) gradually increases from the inside to the outside, so that the thickness of the anti-slip rubber (5) gradually increases from the inside to the outside.

2. The accumulator diaphragm reinforcement plate according to claim 1, characterized in that: A process hole (6) is provided on the outer end surface of the pressure-bearing section (2).

3. The accumulator diaphragm reinforcement plate according to claim 2, characterized in that: A plurality of oil drainage grooves (7) are provided on the outer end surface of the pressure-bearing section (2), and the plurality of oil drainage grooves (7) are radially arranged around the process hole (6) and are all connected to the process hole (6).

4. The accumulator diaphragm reinforcement plate according to claim 3, characterized in that: The cross section of the oil drain groove (7) is arcuate.

5. The accumulator diaphragm reinforcement plate according to claim 1, characterized in that: A transition arc is provided between the anti-slip section (1) and the diameter-reducing section (3).

6. The accumulator diaphragm reinforcement plate according to claim 1, characterized in that: A transition arc is provided between the pressure-bearing section (2) and the diameter-reducing section (3).

7. The accumulator diaphragm reinforcement plate according to claim 1, characterized in that: A plurality of reinforcing ribs (8) are provided on the end surface of the anti-slip section (1) away from the pressure-bearing section (2), and the plurality of reinforcing ribs (8) are arranged in a crisscross manner.

8. The accumulator diaphragm reinforcement plate according to claim 3, characterized in that: The depth of the oil drain groove (7) decreases from one end of the process hole (6) to the other end.

9. An accumulator diaphragm, characterized in that: The invention comprises a reinforcement plate for an accumulator diaphragm according to any one of claims 1 to 8.