Stator structure with insulating protective shell
Through the design of guide blocks, guide grooves, bolts and threaded holes, the rapid installation and disassembly of insulated protective shells and stator structures are solved, the installation efficiency and stability are improved, the maintenance and maintenance convenience of stator structures are enhanced, and the overall heat dissipation effect is improved.
Patent Information
- Application Number
- CN202422509515.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-17
AI Technical Summary
In the prior art, the installation structure of the insulated protective case is not convenient for rapid installation and disassembly, which affects the installation efficiency, and the stator structure is not convenient for subsequent maintenance and repair, and is of poor practicality.
The design of guide blocks, guide grooves, bolts and threaded holes is adopted to realize the rapid installation and disassembly of the insulated protective shell and stator body, and the design of limit blocks and positioning grooves ensures the stability and convenient maintenance of the stator structure.
It improves the installation efficiency of the insulated protective shell and stator structure, facilitates subsequent maintenance and repair, and enhances the stability and heat dissipation effect of the stator structure.
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Figure CN223246343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, in particular to a stator structure with an insulating protective shell. Background Art
[0002] The insulating protective shell is an important component used to protect the motor stator. It mainly consists of a stator sleeve, upper and lower end covers and an empty slot. The shape matches the contact part of the stator body. This insulating protective shell is manufactured through open mold injection molding technology, which can cooperate more closely with the motor stator body, so that the surface and inner diameter of the stator are fully covered, playing a more complete protective role. In addition, it can maximize the use of the space in the slot to prevent the coil wound later from sliding outward due to tension, thereby enhancing the performance and safety of the motor.
[0003] Chinese utility model patent publication number: CN 212277997 U, discloses: a brushless motor and its stator insulation sheath. During use, the brushless motor and its stator insulation sheath are wound around the winding teeth. After winding is completed, the end of the wire is clipped into the wire embedding groove for fixation. Compared with the existing technology, the application of this stator insulation sheath eliminates the need for users to perform subsequent wire management and embedding, reducing the process and improving productivity. It also shortens the wire used for winding, reducing costs. However, this brushless motor and its stator insulation sheath do not have a design for a quick installation structure for the insulation protective shell, making it difficult to install and remove, resulting in low installation efficiency. In addition, this brushless motor and its stator insulation sheath do not have a design for a quick installation structure for the stator, making it difficult to facilitate subsequent maintenance and repair, and having poor practicality. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a stator structure with an insulating protective shell, which can effectively solve the problems in the prior art of not having a quick installation structure designed for the insulating protective shell, being inconvenient for installation and disassembly, having low installation efficiency, and not having a quick installation structure designed for the stator, being inconvenient for subsequent maintenance and repair, and having poor practicality.
[0005] The technical solution adopted by the utility model is: a stator structure with an insulating protective shell, comprising a motor shell and a lower shell, the inner side of the motor shell is provided with a guide groove 1, the outer side of the motor shell is provided with a threaded hole 1, the interior of the motor shell is provided with an insulating protective shell body, the outer side of the insulating protective shell body is fixedly installed with a guide block 1, the outer side of the guide block 1 is provided with a threaded hole 2, the outer side of the motor shell is threadedly connected with a bolt 1, the inner side of the insulating protective shell body is provided with a guide groove 2, the interior of the insulating protective shell body is provided with a stator body, the outer side of the stator body is fixedly installed with a guide block 2, the outer side of the insulating protective shell body is provided with a threaded hole 3, the top of the motor shell is provided with a limiting block 1, the bottom of the limiting block 1 is fixedly installed with a fixed block, the outer side of the limiting block 1 is provided with a threaded hole 4, and the outer side of the limiting block 1 is threadedly connected with a bolt 2.
[0006] Preferably, the insulating protective shell body and the motor housing are plug-connected, and the bolt 1 passes through the threaded hole 1 and extends to the inside of the threaded hole 2.
[0007] Through the above technical solution, the staff inserts the guide block 1 into the inside of the guide groove 1, and then extends the bolt 1 through the threaded hole 1 to the inside of the threaded hole 2, so as to realize the rapid installation of the insulating protective shell body. Through the design of the guide block 1, the guide groove 1, the bolt 1, the threaded hole 1 and the threaded hole 2, the installation and disassembly of the insulating protective shell body is facilitated, the subsequent maintenance and repair are convenient, and the installation efficiency is improved.
[0008] Preferably, the stator body and the insulating protective shell body are plug-in mounted, the limiting block 1 and the insulating protective shell body are plug-in mounted, and the bolt 2 passes through the threaded hole 4 and extends to the inside of the threaded hole 3.
[0009] Through the above technical solution, the staff inserts the guide block 2 into the inside of the guide groove 2, then inserts the fixing block into the inside of the guide groove 2, and then extends the bolt 2 through the threaded hole 4 to the inside of the threaded hole 3, so as to realize the rapid installation of the stator body. The design of the guide block 2 and the guide groove 2 facilitates the installation and disassembly of the stator body, and facilitates subsequent maintenance and repair. The design of the limit block 1 prevents the stator body from being separated from the inside of the insulating protective shell body, affecting the normal use of the whole, and plays a limiting role on the stator body.
[0010] Preferably, a rotating shaft is rotatably installed on the top of the lower shell, a limiting block 2 is fixedly installed on the outer side of the rotating shaft, a positioning block 1 is fixedly installed on the top of the limiting block 2, a rotor is provided on the outer side of the rotating shaft, a positioning groove 1 is provided at the bottom of the rotor, the rotor and the limiting block 2 are plug-in installed, and the limiting block 2 and the center line of the rotor are located on the same vertical line.
[0011] Through the above technical solution, the staff can insert the positioning block 1 into the positioning groove 1 to realize the rapid positioning of the rotor. The design of the positioning block 1 and the positioning groove 1 facilitates the rapid positioning of the rotor and facilitates the subsequent fixation of the rotor.
[0012] Preferably, a mounting groove is provided on the top of the rotor, a fixing piece is provided on the top of the rotor, a threaded hole five is provided on the outside of the fixing piece, a threaded hole six is provided on the outside of the rotating shaft, a bolt three is threadedly connected to the outside of the fixing piece, the fixing piece and the rotor are plug-in installed, and the bolt three passes through the threaded hole five and extends to the inside of the threaded hole six.
[0013] Through the above technical solution, the staff inserts the fixing part into the installation groove, and then extends the bolt three through the threaded hole five to the inside of the threaded hole six, so as to realize the rapid installation of the fixing part. Through the design of the fixing part, the installation groove, the bolt three, the threaded hole five and the threaded hole six, it is convenient to fix the rotor and improve the installation efficiency.
[0014] Preferably, a positioning groove 2 and a threaded hole 7 are provided on the top of the rotor, a limiting block 3 is provided on the top of the limiting block 3, a positioning block 2 is fixedly installed on the bottom of the limiting block 3, a threaded hole 8 is provided on the top of the limiting block 3, a bolt 4 is threadedly connected to the top of the limiting block 3, the limiting block 3 and the rotor are plug-in installed, and the bolt 4 passes through the threaded hole 8 and extends to the inside of the threaded hole 7.
[0015] Through the above technical solution, the staff inserts the positioning block two into the interior of the positioning groove two, and then extends the bolt four through the threaded hole eight to the interior of the threaded hole seven, so as to realize the rapid installation of the limit block three. Through the design of the positioning block two, the positioning groove two, the bolt four, the threaded hole eight and the threaded hole seven, the installation and disassembly of the limit block three is facilitated, the subsequent maintenance and repair are convenient, and the installation efficiency is improved.
[0016] Preferably, a lower shell is fixedly installed at the bottom of the motor shell, and an upper shell is provided on the top of the motor shell. Ventilation holes are provided on the outer sides of the lower shell and the upper shell, and the vents are provided in multiple numbers, which are evenly spaced. The upper shell is fixedly installed with a limit block.
[0017] Through the above technical solution, the design of the vents facilitates air circulation inside the motor housing, improving the overall heat dissipation effect. The design of multiple vents further improves the overall heat dissipation effect.
[0018] Compared with the prior art, the present invention provides a stator structure with an insulating protective shell, which has the following beneficial effects:
[0019] 1. The stator structure with the insulating protective shell facilitates the installation and removal of the insulating protective shell body through the design of the guide block 1, the guide groove 1, the bolt 1, the threaded hole 1 and the threaded hole 2, which facilitates subsequent maintenance and repair and improves installation efficiency. The design of the guide block 2 and the guide groove 2 facilitates the installation and removal of the stator body and facilitates subsequent maintenance and repair. The design of the limit block 1 prevents the stator body from being separated from the interior of the insulating protective shell body and affecting the normal use of the whole, thereby limiting the stator body.
[0020] 2. The stator structure with an insulating protective shell facilitates rapid positioning of the rotor through the design of positioning block 1 and positioning groove 1, and facilitates subsequent fixation of the rotor. The design of the fixing piece, mounting groove, bolt 3, threaded hole 5 and threaded hole 6 facilitates fixation of the rotor and improves installation efficiency. The design of the vent facilitates air circulation inside the motor housing and improves the overall heat dissipation effect. The design of multiple vents further improves the overall heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the installation structure of the insulation protection shell body of the utility model;
[0023] Figure 3 This is a schematic diagram of the stator body installation structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the rotor installation structure of the utility model Figure 1 ;
[0025] Figure 5 This is a schematic diagram of the rotor installation structure of the utility model Figure 2 .
[0026] Among them: 1. Motor housing; 2. Lower housing; 3. Upper housing; 4. Guide groove one; 5. Threaded hole one; 6. Insulation protective shell body; 7. Guide block one; 8. Threaded hole two; 9. Bolt one; 10. Guide groove two; 11. Stator body; 12. Guide block two; 13. Threaded hole three; 14. Limit block one; 15. Fixing block; 16. Threaded hole four; 17. Bolt two; 18. Rotating shaft; 19. Limit block two; 20. Positioning block one; 21. Rotor; 22. Positioning groove two; 23. Mounting groove; 24. Fixing piece; 25. Threaded hole five; 26. Threaded hole six; 27. Bolt three; 28. Positioning groove two; 29. Threaded hole seven; 30. Limit block three; 31. Positioning block two; 32. Threaded hole eight; 33. Bolt four; 34. Ventilation port. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example 1: Figure 1-5 As shown, the utility model provides a stator structure with an insulating protective shell, including a motor housing 1 and a lower shell 2, a guide groove 4 is provided on the inner side of the motor housing 1, a threaded hole 5 is provided on the outer side of the motor housing 1, an insulating protective shell body 6 is provided inside the motor housing 1, a guide block 7 is fixedly installed on the outer side of the insulating protective shell body 6, a threaded hole 8 is provided on the outer side of the guide block 7, a bolt 9 is threadedly connected to the outer side of the motor housing 1, a guide groove 2 10 is provided on the inner side of the insulating protective shell body 6, a stator body 11 is provided inside the insulating protective shell body 6, a guide block 2 12 is fixedly installed on the outer side of the stator body 11, a threaded hole 3 13 is provided on the outer side of the insulating protective shell body 6, a limiting block 14 is provided on the top of the motor housing 1, a fixing block 15 is fixedly installed on the bottom of the limiting block 14, a threaded hole 4 16 is provided on the outer side of the limiting block 14, and a bolt 2 17 is threadedly connected to the outer side of the limiting block 14.
[0029] Specifically, the insulating protective housing body 6 is plug-connected to the motor housing 1, with a bolt 9 extending through the threaded hole 5 and into the interior of the threaded hole 2 8. Advantageously, the insulating protective housing body 6 can be quickly installed by inserting the guide block 7 into the guide groove 4 and then extending the bolt 9 through the threaded hole 5 and into the interior of the threaded hole 2 8. The design of the guide block 7, guide groove 4, bolt 9, threaded hole 5, and threaded hole 2 8 facilitates installation and removal of the insulating protective housing body 6, facilitates subsequent maintenance and repair, and improves installation efficiency.
[0030] Specifically, the stator body 11 and the insulating protective shell body 6 are plug-in mounted, the limit block 14 and the insulating protective shell body 6 are plug-in mounted, and the bolt 2 17 extends through the threaded hole 4 16 to the interior of the threaded hole 3 13. Advantageously, the staff inserts the guide block 2 12 into the interior of the guide groove 2 10, then inserts the fixing block 15 into the interior of the guide groove 2 10, and then extends the bolt 2 17 through the threaded hole 4 16 to the interior of the threaded hole 3 13, thereby achieving rapid installation of the stator body 11. The design of the guide block 2 12 and the guide groove 2 10 facilitates installation and removal of the stator body 11, facilitating subsequent maintenance and repair. The design of the limit block 14 prevents the stator body 11 from being separated from the interior of the insulating protective shell body 6, which would affect the normal use of the entire stator body, thereby limiting the stator body 11.
[0031] Specifically, a rotating shaft 18 is rotatably mounted on the top of the lower housing 2. A second limit block 19 is fixedly mounted on the outer side of the rotating shaft 18. A first positioning block 20 is fixedly mounted on the top of the second limit block 19. A rotor 21 is disposed on the outer side of the rotating shaft 18. A first positioning slot 22 is defined at the bottom of the rotor 21. The rotor 21 and the second limit block 19 are pluggably mounted, with the center lines of the second limit block 19 and the rotor 21 aligned on the same vertical line. Advantageously, a worker can quickly position the rotor 21 by inserting the first positioning block 20 into the first positioning slot 22. The design of the first positioning block 20 and the first positioning slot 22 facilitates quick positioning of the rotor 21 and facilitates subsequent fixing of the rotor 21.
[0032] Example 2: Figure 2-5 As shown, as an improvement to the previous embodiment.
[0033] Specifically, a mounting slot 23 is defined at the top of the rotor 21, and a fixing member 24 is disposed at the top of the rotor 21. A fifth threaded hole 25 is defined on the outer side of the fixing member 24, and a sixth threaded hole 26 is defined on the outer side of the rotating shaft 18. A third bolt 27 is threadedly connected to the outer side of the fixing member 24. The fixing member 24 and the rotor 21 are plug-connected and installed, and the third bolt 27 extends through the fifth threaded hole 25 and into the sixth threaded hole 26. Advantageously, a worker can quickly install the fixing member 24 by inserting the fixing member 24 into the mounting slot 23 and then extending the third bolt 27 through the fifth threaded hole 25 into the sixth threaded hole 26. The design of the fixing member 24, mounting slot 23, third bolt 27, fifth threaded hole 25, and sixth threaded hole 26 facilitates the securing of the rotor 21, improving installation efficiency.
[0034] Specifically, a second positioning groove 28 and a seventh threaded hole 29 are formed at the top of the rotor 21. A third limit block 30 is provided at the top of the rotor 21. A second positioning block 31 is fixedly mounted on the bottom of the limit block 30. A eighth threaded hole 32 is formed at the top of the limit block 30. A fourth bolt 33 is threadedly connected to the top of the limit block 30. The limit block 30 and the rotor 21 are plug-connected and installed. The fourth bolt 33 extends through the eighth threaded hole 32 and into the interior of the seventh threaded hole 29. Advantageously, a worker can insert the second positioning block 31 into the second positioning groove 28 and then extend the fourth bolt 33 through the eighth threaded hole 32 into the interior of the seventh threaded hole 29, thereby achieving rapid installation of the third limit block 30. The design of the second positioning block 31, the second positioning groove 28, the fourth bolt 33, the eighth threaded hole 32, and the seventh threaded hole 29 facilitates installation and removal of the third limit block 30, facilitates subsequent maintenance and repair, and improves installation efficiency.
[0035] Specifically, the bottom of the motor housing 1 is fixedly mounted with a lower housing 2, and the top of the motor housing 1 is provided with an upper housing 3. Ventilation openings 34 are provided on the outside of both the lower housing 2 and the upper housing 3. A plurality of vents 34 are provided, and the plurality of vents 34 are evenly spaced. The upper housing 3 is fixedly mounted to the stop block 14. Advantageously, the design of the vents 34 facilitates air circulation within the motor housing 1, improving the overall heat dissipation effect. The design of multiple vents 34 further enhances the overall heat dissipation effect.
[0036] Working principle: During installation, the staff inserts the guide block 17 into the inside of the guide groove 14, and then extends the bolt 19 through the threaded hole 15 to the inside of the threaded hole 28, which can realize the rapid installation of the insulation protection shell body 6. The design of the guide block 17, guide groove 14, bolt 19, threaded hole 15 and threaded hole 28 facilitates the installation and disassembly of the insulation protection shell body 6, facilitates subsequent maintenance and repair, and improves the installation efficiency. The staff inserts the guide block 212 into the inside of the guide groove 210, and then inserts the fixing block 15 into the inside of the guide groove 210. , then the bolt 2 17 is extended through the threaded hole 4 16 to the inside of the threaded hole 3 13, which can realize the rapid installation of the stator body 11. The design of the guide block 2 12 and the guide groove 2 10 facilitates the installation and removal of the stator body 11, and facilitates subsequent maintenance and repair. The design of the limit block 14 prevents the stator body 11 from being separated from the inside of the insulating protective shell body 6, affecting the normal use of the whole, and plays a limiting role on the stator body 11. The staff inserts the positioning block 1 20 into the inside of the positioning groove 1 22 to realize the rapid positioning of the rotor 21. , through the design of the positioning block 1 20 and the positioning groove 1 22, it is convenient to quickly position the rotor 21, and it is convenient to fix the rotor 21 later. The staff inserts the fixing piece 24 into the interior of the installation groove 23, and then extends the bolt 3 27 through the threaded hole 5 25 to the interior of the threaded hole 6 26, which can realize the quick installation of the fixing piece 24. Through the design of the fixing piece 24, the installation groove 23, the bolt 3 27, the threaded hole 5 25 and the threaded hole 6 26, it is convenient to fix the rotor 21 and improve the installation efficiency. The staff inserts the positioning block 2 31 into the positioning groove 2 2 8, and then the bolt four 33 is extended through the threaded hole eight 32 to the inside of the threaded hole seven 29, so that the limit block three 30 can be quickly installed. The design of the positioning block two 31, the positioning groove two 28, the bolt four 33, the threaded hole eight 32 and the threaded hole seven 29 facilitates the installation and disassembly of the limit block three 30, facilitates subsequent maintenance and repair, and improves the installation efficiency. The design of the vent 34 facilitates the air circulation inside the motor housing 1, improves the overall heat dissipation effect, and further improves the overall heat dissipation effect through the design of multiple vents 34.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stator structure with an insulating protective shell, comprising a motor shell (1) and a lower shell (2), characterized in that: The motor housing (1) has a guide groove (4) on the inner side, a threaded hole (5) on the outer side, an insulating protective shell body (6) is provided inside the motor housing (1), a guide block (7) is fixedly mounted on the outer side of the insulating protective shell body (6), a threaded hole (8) is provided on the outer side of the guide block (7), a bolt (9) is threadedly connected to the outer side of the motor housing (1), a guide groove (10) is provided on the inner side of the insulating protective shell body (6), and the insulating A stator body (11) is provided inside the protective shell body (6), a guide block 2 (12) is fixedly installed on the outer side of the stator body (11), a threaded hole 3 (13) is provided on the outer side of the insulating protective shell body (6), a limit block 1 (14) is provided on the top of the motor housing (1), a fixed block (15) is fixedly installed on the bottom of the limit block 1 (14), a threaded hole 4 (16) is provided on the outer side of the limit block 1 (14), and a bolt 2 (17) is threadedly connected to the outer side of the limit block 1 (14).
2. The stator structure with an insulating protective shell according to claim 1, characterized in that: The insulating protective shell body (6) and the motor housing (1) are plug-connected and installed, and the bolt 1 (9) passes through the threaded hole 1 (5) and extends to the inside of the threaded hole 2 (8).
3. The stator structure with an insulating protective shell according to claim 2, characterized in that: The stator body (11) and the insulating protective shell body (6) are plug-in mounted, the limit block 1 (14) and the insulating protective shell body (6) are plug-in mounted, and the bolt 2 (17) passes through the threaded hole 4 (16) and extends to the inside of the threaded hole 3 (13).
4. The stator structure with an insulating protective shell according to claim 3, characterized in that: A rotating shaft (18) is rotatably mounted on the top of the lower shell (2); a second limiting block (19) is fixedly mounted on the outer side of the rotating shaft (18); a first positioning block (20) is fixedly mounted on the top of the second limiting block (19); a rotor (21) is arranged on the outer side of the rotating shaft (18); a first positioning groove (22) is provided at the bottom of the rotor (21); the rotor (21) and the second limiting block (19) are plug-connected and the center lines of the second limiting block (19) and the rotor (21) are located on the same vertical line.
5. The stator structure with an insulating protective shell according to claim 4, characterized in that: The top of the rotor (21) is provided with a mounting groove (23), the top of the rotor (21) is provided with a fixing member (24), the outer side of the fixing member (24) is provided with a threaded hole five (25), the outer side of the rotating shaft (18) is provided with a threaded hole six (26), the outer side of the fixing member (24) is threadedly connected with a bolt three (27), the fixing member (24) and the rotor (21) are plug-connected, and the bolt three (27) passes through the threaded hole five (25) and extends to the inside of the threaded hole six (26).
6. The stator structure with an insulating protective shell according to claim 5, characterized in that: The top of the rotor (21) is provided with a second positioning groove (28) and a seventh threaded hole (29), the top of the rotor (21) is provided with a third limiting block (30), the bottom of the third limiting block (30) is fixedly installed with the second positioning block (31), the top of the third limiting block (30) is provided with an eighth threaded hole (32), the top of the third limiting block (30) is threadedly connected with a fourth bolt (33), the third limiting block (30) and the rotor (21) are plug-in installed, and the fourth bolt (33) passes through the eighth threaded hole (32) and extends to the inside of the seventh threaded hole (29).
7. The stator structure with an insulating protective shell according to claim 6, characterized in that: A lower housing (2) is fixedly mounted on the bottom of the motor housing (1), an upper housing (3) is provided on the top of the motor housing (1), and ventilation openings (34) are provided on the outer sides of the lower housing (2) and the upper housing (3), and a plurality of the same ventilation openings (34) are provided, and the plurality of ventilation openings (34) are distributed at equal intervals, and the upper housing (3) is fixedly mounted on a limit block (14).
Citation Information
Patent Citations
Brushless motor and stator insulation sheath thereof
CN212277997U