Air-cooling heat dissipation device integrated on EPS electronic control unit test bench
By integrating air-cooled heat dissipation devices on the EPS electronic control unit test bench, the problems of low cooling efficiency and safety hazards are solved, and an efficient heat dissipation and a safe test environment are achieved.
Patent Information
- Application Number
- CN202422083053.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The cooling measures of the existing EPS electronic control unit test bench are inefficient, have poor universality and pose safety risks.
Design an air-cooled heat dissipation device integrated on the EPS electronic control unit test bench, including the bench flange, motor, fixed base, fixed bracket, fan bracket and fan. It is connected by fasteners to optimize the fan arrangement to improve heat dissipation efficiency.
It improves the heat dissipation efficiency and reliability of the test bench, avoids safety risks, and enhances the compatibility and convenience of the bench.
Smart Images
Figure CN223246906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steering system testing, in particular to an air-cooling heat dissipation device integrated on an EPS electronic control unit test bench. Background Art
[0002] The electronic control unit (ECU) of an automotive electric power steering system is the core of the EPS, primarily consisting of a motor and an ECU. Testing, verification, and calibration on a test bench are essential components of the development process. However, the heat generated and accumulated during continuous operation can overheat the ECU, significantly impacting its performance. Waiting for natural cooling reduces development efficiency, making reliable and effective cooling measures essential.
[0003] Existing cooling measures include using independent standing or table fans and temperature and humidity chambers outside the test rack. Independent fans require an external power source and suitable location, but the test racks were not originally designed with suitable space for fans. Temperature and humidity chambers are also very limited and are not suitable for every test rack.
[0004] Therefore, existing cooling measures have disadvantages such as low cooling efficiency, poor universality of use and certain risks of use.
[0005] Therefore, it is necessary to design an air-cooled heat dissipation device integrated on the EPS electronic control unit test bench to improve the heat dissipation efficiency and reliability of the test bench and avoid possible safety hazards. Summary of the Invention
[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an air-cooled heat dissipation device integrated on an EPS electronic control unit test bench to improve the heat dissipation efficiency and reliability of the test bench and avoid possible safety hazards.
[0007] In order to achieve the above-mentioned purpose, the utility model is an air-cooling heat dissipation device integrated on the EPS electronic control unit test bench, including a bench flange, a motor, a fixed base, a fixed bracket, a fan bracket, and a fan. The motor is fixed in the center of the bench flange, and the fixed base is installed on the edge of the bench flange. The fixed base is located on one side of the motor. A fixed bracket is respectively installed in the middle and at both ends of the fixed base. A fan bracket is installed on one side of the fixed bracket, and a fan is installed in the center of the fan bracket, with the air outlet of the fan facing the motor.
[0008] The fixed base and the stand flange are connected by fastener one, which passes through a through hole one on the surface of the fixed base and is connected to a threaded hole one on the stand flange. The fixed base and the fixed bracket are connected by fastener two, which passes through a through hole two on the surface of the fixed bracket and is connected to a threaded hole two on the fixed base. The fan bracket and the fixed bracket are connected by fastener three, which passes through a through groove on the surface of the fan bracket and is connected to a threaded hole three on the fixed bracket. The fan and the fan bracket are connected by fastener four, which passes through a through hole three on the surface of the fan and is connected to a threaded hole four on the fan bracket.
[0009] The fastener 1 is an M10 bolt, and the fastener 2, fastener 3, and fastener 4 are M4 bolts.
[0010] There are three threaded holes three, and the line connecting the three threaded holes three is inclined relative to the edge of the fixing bracket.
[0011] The central angle between two adjacent fixed brackets and the center of the platform flange is 60 degrees.
[0012] The fixed bracket includes a connecting surface and a columnar structure. A hollow columnar structure is provided in the center of the connecting surface. One side of the columnar structure is a fan bracket mounting plane. The fan bracket mounting plane is provided with a wire harness mounting groove. The wire harness of the fan passes through the wire harness mounting groove, the columnar structure, and the power hole of the fixed base and is connected to the power supply.
[0013] The other side of the columnar structure is arc-shaped, and a rounded structure is provided at the connection between the fan bracket installation plane and the connection surface.
[0014] Compared with the existing technology, the utility model integrates the heat dissipation device on the test bench, is compatible and universal for installation and use with existing benches, complies with laboratory safety regulations, and avoids possible safety hazards; shortens the effective distance from the fan to the target, optimizes the fan layout, and improves the convection heat dissipation efficiency, thereby improving the reliability and convenience of the test bench. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the present utility model.
[0016] Figure 2 It is the main view of the utility model.
[0017] Figure 3 It is a side view of the present utility model.
[0018] Figure 4 This is a connection diagram of the stand flange, fixed base, and fixed bracket of the utility model.
[0019] Figure 5This is a schematic diagram of the connection between the fixing bracket and the fan bracket of the utility model.
[0020] Figure 6 This is a schematic diagram of the connection between the fan bracket and the fan of the utility model.
[0021] Figure 7 This is a schematic diagram of the fixed base of the utility model.
[0022] Figure 8 This is a schematic diagram of the fixing bracket of the utility model.
[0023] Figure 9 This is a schematic diagram of the fan bracket of the present invention. DETAILED DESCRIPTION
[0024] The present invention will now be further described with reference to the accompanying drawings.
[0025] See also Figure 1 、 Figure 2 and Figure 3 The utility model is an air-cooling heat dissipation device integrated on the EPS electronic control unit test bench, including a bench flange, a motor, a fixed base, a fixed bracket, a fan bracket, and a fan. A motor 2 is fixed in the center of the bench flange 1, and a fixed base 3 is installed on the edge of the bench flange 1. The fixed base 3 is located on one side of the motor 2. A fixed bracket 4 is respectively installed in the middle and at both ends of the fixed base 3. A fan bracket 5 is installed on one side of the fixed bracket 4. A fan 6 is installed in the center of the fan bracket 5, and the air outlet of the fan 6 faces the motor 2.
[0026] See also Figure 4 、 Figure 7 The fixed base 3 and the stand flange 1 are connected by a fastener 7. After the fastener 7 passes through the through hole 31 on the surface of the fixed base 3, it is connected to the threaded hole 11 of the stand flange 1, providing an expansion platform that can be reliably connected for the entire air-cooled heat dissipation device.
[0027] See also Figure 4 、 Figure 7 and Figure 8 The fixed base 3 and the fixed bracket 4 are connected by a second fastener 8. The second fastener 8 passes through the second through hole 41 on the surface of the fixed bracket 4 and is connected to the second threaded hole 32 of the fixed base 3.
[0028] See also Figure 5 、 Figure 8 and Figure 9 The fan bracket 5 is connected to the fixed bracket 4 by a fastener three 9. After the fastener three 9 passes through the through groove 52 on the surface of the fan bracket 5, it is connected to the threaded hole three 43 of the fixed bracket 4.
[0029] See also Figure 6 、 Figure 9 The fan 6 and the fan bracket 5 are connected by a fastener four 10. The fastener four 10 passes through the through hole three 61 on the surface of the fan 6 and is connected to the threaded hole four 51 of the fan bracket 5.
[0030] Fastener 1 7 is an M10 bolt, fastener 2 8, fastener 3 9, and fastener 4 10 are M4 bolts.
[0031] See also Figure 5 There are three threaded holes 43, and the line connecting the three threaded holes 43 is inclined relative to the edge of the fixed bracket 4, so that when the fan 6 is assembled on the fixed bracket 4 through the fan bracket 5, the fan 6 has a certain axial outward inclination angle relative to the motor 2, which is beneficial to improving the convection heat dissipation efficiency.
[0032] The central angle between two adjacent fixing brackets 4 and the center of the stand flange 1 is 60 degrees, which provides space and position conditions for heat dissipation convection.
[0033] The fixed bracket 4 includes a connecting surface 46 and a columnar structure 44. A hollow columnar structure 44 is provided in the center of the connecting surface 46. One side of the columnar structure 44 is a fan bracket mounting plane. The fan bracket mounting plane is provided with a wire harness mounting groove 42. The wire harness of the fan 6 passes through the wire harness mounting groove 42, the columnar structure 44, and the power hole 33 of the fixed base 3, and is connected to the power supply to facilitate the reasonable arrangement of the wire harness of the fan 6.
[0034] The other side of the columnar structure 44 is arc-shaped, and a rounded structure 45 is provided at the connection between the fan bracket installation plane and the connection surface 46 to enhance the strength of the fixing bracket 4.
[0035] The utility model integrates the heat dissipation device on the test bench, is compatible and universal for installation and use with existing benches, complies with laboratory safety regulations, and avoids possible safety hazards; shortens the effective distance from the fan to the target, optimizes the fan layout, and improves the convection heat dissipation efficiency, thereby enhancing the reliability and convenience of the test bench.
Claims
1. An air-cooled heat dissipation device integrated into an EPS electronic control unit test bench, comprising a bench flange, a motor, a fixed base, a fixed bracket, a fan bracket, and a fan, characterized in that: A motor (2) is fixed at the center of the stand flange (1), a fixed base (3) is installed at the edge of the stand flange (1), the fixed base (3) is located on one side of the motor (2), a fixed bracket (4) is installed at the middle and both ends of the fixed base (3), a fan bracket (5) is installed at one side of the fixed bracket (4), a fan (6) is installed at the center of the fan bracket (5), and an air outlet of the fan (6) faces the motor (2).
2. The air-cooling heat dissipation device integrated into the EPS electronic control unit test bench according to claim 1, characterized in that: The fixed base (3) and the stand flange (1) are connected by fastener one (7), which passes through the through hole one (31) on the surface of the fixed base (3) and is connected to the threaded hole one (11) of the stand flange (1). The fixed base (3) and the fixed bracket (4) are connected by fastener two (8), which passes through the through hole two (41) on the surface of the fixed bracket (4) and is connected to the threaded hole two (32) of the fixed base (3). The fan bracket (5) and the fixed bracket (4) are connected by fastener three (9), which passes through the through groove (52) on the surface of the fan bracket (5) and is connected to the threaded hole three (43) of the fixed bracket (4). The fan (6) and the fan bracket (5) are connected by fastener four (10), which passes through the through hole three (61) on the surface of the fan (6) and is connected to the threaded hole four (51) of the fan bracket (5).
3. The air-cooling heat dissipation device integrated into the EPS electronic control unit test bench according to claim 2, characterized in that: The fastener 1 (7) is an M10 bolt, and the fastener 2 (8), fastener 3 (9), and fastener 4 (10) are M4 bolts.
4. The air-cooling heat dissipation device integrated into the EPS electronic control unit test bench according to claim 2, characterized in that: There are three threaded holes three (43), and the line connecting the three threaded holes three (43) is inclined relative to the edge of the fixing bracket (4).
5. The air-cooling heat dissipation device integrated into the EPS electronic control unit test bench according to claim 1, characterized in that: The central angle between two adjacent fixed brackets (4) and the center of the stand flange (1) is 60 degrees.
6. The air-cooling heat dissipation device integrated into the EPS electronic control unit test bench according to claim 1, characterized in that: The fixing bracket (4) includes a connecting surface (46) and a columnar structure (44). A hollow columnar structure (44) is provided in the center of the connecting surface (46). One side of the columnar structure (44) is a fan bracket mounting plane. The fan bracket mounting plane is provided with a wire harness mounting groove (42). The wire harness of the fan (6) passes through the wire harness mounting groove (42), the columnar structure (44), and the power hole (33) of the fixing base (3) and is connected to the power supply.
7. The air-cooling heat dissipation device integrated into the EPS electronic control unit test bench according to claim 6, characterized in that: The other side of the columnar structure (44) is arc-shaped, and a rounded corner structure (45) is provided at the connection between the fan bracket installation plane and the connection surface (46).