Novel phytosterol refining kettle

By introducing multi-axis stirring, water pump cleaning, scraper cleaning and quantitative cutting into the phytosterol refining kettle, the problem of inconvenient cleaning of the kettle body residue is solved, and the inner wall of the kettle body is cleaned and quantitative cutting is achieved, which improves production efficiency and product quality consistency.

CN223248792UActive Publication Date: 2025-08-22SHANDONG NEW ELEMENT BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422531608.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-22
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing plant sterol purification kettle produces residues and residues during processing, and is inconvenient to disassemble and clean, resulting in poor production environment and affecting product quality and consistency.

Method used

A new type of phytosterol purification kettle was designed, which was stirred using multiple rotating shafts and stirring leaves, equipped with a water pump and spray head for cleaning, combined with scraper and quantitative components to achieve cleaning of the inner wall of the kettle body and quantitative discharge, and equipped with cooling components to control temperature.

Benefits of technology

Effectively remove residues, maintain production stability, improve product quality consistency, improve production efficiency and adaptability, and simplify the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plant processing equipment, and discloses a novel phytosterol refining kettle which comprises a base, the top of the base is fixedly connected with a first water storage barrel and a second water storage barrel, the top of the base is provided with a kettle body, the top of the kettle body is fixedly connected with a first motor, and the top of the kettle body is provided with a second motor. The output end of the motor I is fixedly connected with a rotating shaft I, the top of the rotating shaft I is fixedly connected with a gear I, the top of the kettle body is rotatably connected with a gear II, the rotating shaft I is meshed with the gear II, the outer side of the rotating shaft I is fixedly connected with stirring blades, and the bottom of the rotating shaft I is fixedly connected with a connecting rod. According to the utility model, under the cooperation of the structures such as the water pump I, the conveying pipe, the shunting pipe I, the spray head, the motor I, the rotating shaft I, the connecting rod and the scraper blade, the mixing cleaning of the inner wall of the kettle body is realized, residues are effectively removed, the stability of production conditions is kept, and the quality of phytosterol products produced every time is more consistent.
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Description

Technical Field

[0001] The utility model relates to the technical field of plant processing equipment, in particular to a novel phytosterol refining kettle. Background Art

[0002] Phytosterols are a type of natural active substance that is widely present in plants. Phytosterols are mainly found in plant foods such as vegetable oils, nuts, grains, and beans.

[0003] Phytosterol refining kettle is a professional equipment used to purify and refine phytosterols. It is usually composed of a kettle body, a stirring device, a heating and cooling system, a sealing device, etc. It is used to remove impurities in crude phytosterols and improve their purity.

[0004] In the existing technology, the plant sterol refining kettle has a simple structure, reasonable design, and is easy and convenient to use. However, there is a disadvantage that the plant sterol refining kettle will produce residues and residues during the processing. Long-term use will deteriorate the production environment inside the kettle. Since assembly and disassembly are relatively troublesome, the inside of the kettle cannot be cleaned in time, which reduces production quality and product consistency. Therefore, a new plant sterol refining kettle is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a novel plant sterol refining kettle, which aims to improve the problems of the existing technology that the kettle body is difficult to disassemble and inconvenient to clean.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A novel plant sterol refining kettle comprises a base, the top of the base is fixedly connected to a water storage bucket 1 and a water storage bucket 2, the top of the base is provided with a kettle body, the top of the kettle body is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a rotating shaft 1, the top of the rotating shaft 1 is fixedly connected to a gear 1, the top of the kettle body is rotatably connected to a gear 2, the rotating shaft 1 and the gear 2 are meshed with each other, the outer side of the rotating shaft 1 is fixedly connected to a stirring blade, the bottom of the rotating shaft 1 is fixedly connected to a connecting rod, and both ends of the connecting rod are fixed. A scraper is connected, the top of the water storage barrel is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a delivery pipe, the end of the delivery pipe away from the water pump is fixedly connected to a diversion pipe, the bottom of the diversion pipe is fixedly connected to a nozzle, the outer side of the kettle is provided with a jacket, the top of the kettle is fixedly connected to a feed port, the interior of the kettle is fixedly connected to a heating rod, the bottom of the kettle is provided with a quantitative component for quantitatively discharging materials, and the outer side of the kettle is provided with a cooling component for quickly reducing the internal temperature of the kettle;

[0008] As a further description of the above technical solution:

[0009] The quantitative component includes a discharge barrel, which is fixedly connected to the bottom of the kettle body, and the top of the base is fixedly connected to motor 2 and motor 3, the output end of motor 3 is fixedly connected to shaft 3, one end of shaft 3 is fixedly connected to a disc, the output end of motor 2 is fixedly connected to shaft 2, and the outer periphery of shaft 2 is provided with a spiral blade;

[0010] As a further description of the above technical solution:

[0011] The cooling component includes a second water pump, which is fixedly connected to the top of the second water storage tank. The output end of the second water pump is fixedly connected to a water inlet pipe, one end of the water inlet pipe is fixedly connected to a second diversion pipe, and the outer side of the second diversion pipe is fixedly connected to a return pipe.

[0012] As a further description of the above technical solution:

[0013] Specifically, a plurality of the rotating shafts and the stirring blades are provided, and the plurality of rotating shafts and the stirring blades are all rotatably connected to the interior of the kettle body;

[0014] As a further description of the above technical solution:

[0015] Specifically, a plurality of scrapers are provided, and spring rods are fixedly connected between the plurality of scrapers;

[0016] As a further description of the above technical solution:

[0017] Specifically, a plurality of the nozzles are provided, and the plurality of the nozzles are evenly distributed inside the kettle body;

[0018] As a further description of the above technical solution:

[0019] A sealing gasket is provided at the bottom of the discharge barrel, and the disc is rotatably connected to the interior of the discharge barrel;

[0020] As a further description of the above technical solution:

[0021] The return pipe is fixedly connected to the outside of the water storage barrel 2. There are multiple second diversion pipes, and the multiple second diversion pipes are all sleeved on the outside of the kettle body.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, water is sucked by a water pump and delivered to the nozzle through a delivery pipe and a diversion pipe, and the nozzle performs a flushing operation. The motor drives the rotating shaft to rotate, the rotating shaft drives the connecting rod to rotate, and the connecting rod drives the scraper to rotate, thereby achieving mixing and cleaning of the inner wall of the kettle, effectively removing residues, maintaining the stability of production conditions, and making the quality of the plant sterol products produced each time more consistent.

[0024] 2. In the present invention, the second motor drives the second shaft to rotate, and the second shaft drives the spiral blade to rotate, so that the crystals are discharged quickly and effectively to prevent blockage. The third motor drives the third shaft to rotate, and the third shaft drives the disc to rotate. The amount of discharge is controlled by adjusting the degree of fit between the disc and the inner wall of the discharge barrel, thereby realizing the controllability of crystal discharge, enhancing production adaptability, and effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a novel plant sterol refining kettle proposed in the utility model;

[0026] Figure 2 This is a schematic structural diagram of a new type of scraper for phytosterol refining kettle proposed in the present invention;

[0027] Figure 3 This is a structural schematic diagram of a second diversion pipe of a novel plant sterol refining kettle proposed in the present invention;

[0028] Figure 4 This is a schematic structural diagram of a novel spray nozzle for a phytosterol refining kettle proposed in the present invention;

[0029] Figure 5 This is a schematic structural diagram of a disc of a novel phytosterol refining kettle proposed in the present invention.

[0030] Legend:

[0031] 1. Base; 2. Kettle body; 3. Water storage tank 1; 4. Water storage tank 2; 5. Motor 1; 6. Rotating shaft 1; 7. Gear 1; 8. Gear 2; 9. Stirring blade; 10. Connecting rod; 11. Scraper; 12. Spring rod; 13. Feed inlet; 14. Water pump 1; 15. Delivery pipe; 16. Diverter pipe 1; 17. Nozzle; 18. Discharge barrel; 19. Motor 2; 20. Rotating shaft 2; 21. Spiral blade; 22. Sealing gasket; 23. Motor 3; 24. Rotating shaft 3; 25. Disc; 26. Jacket; 27. Water pump 2; 28. Water inlet pipe; 29. ​​Diverter pipe 2; 30. Reflux pipe; 31. Heating rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 1-Figure 4 The utility model provides an embodiment of a novel plant sterol refining kettle, comprising a base 1, which is used to support its top structure to ensure stable operation of the equipment. A water storage bucket 3 and a water storage bucket 2 4 are fixedly connected to the top of the base 1. The water storage bucket 3 and the water storage bucket 2 4 are respectively used to provide clean water and cooling water. A kettle body 2 is provided on the top of the base 1. The kettle body 2 is used to provide a raw material mixing reaction space. A motor 5 is fixedly connected to the top of the kettle body 2. The output end of the motor 5 is fixedly connected to a rotating shaft 6. The top of the rotating shaft 6 is fixedly connected to a gear 7. The top of the kettle body 2 is rotatably connected to a gear 2 8. The rotating shaft 6 and the gear 2 8 are meshed with each other. A stirring blade 9 is fixedly connected to the outside of the rotating shaft 6. The motor 5 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the stirring blade 9 to rotate, thereby realizing heating, mixing and stirring of the raw materials. A connecting rod 10 is fixedly connected to the bottom, and scrapers 11 are fixedly connected to both ends of the connecting rod 10. A water pump 14 is fixedly connected to the top of the water storage barrel 3, and a delivery pipe 15 is fixedly connected to the output end of the water pump 14. The delivery pipe 15 is fixedly connected to a diversion pipe 16 at one end away from the water pump 14. A nozzle 17 is fixedly connected to the bottom of the diversion pipe 16. The nozzle 17 makes the spraying area larger and the spraying effect better. A jacket 26 is provided on the outer side of the kettle body 2. The jacket 26 is used to support and fix the internal cooling component. A feed port 13 is fixedly connected to the top of the kettle body 2. A heating rod 31 is fixedly connected to the inside of the kettle body 2. The heating rod 31 is used to heat the raw materials inside for reaction to improve the reaction efficiency. A quantitative component is provided at the bottom of the kettle body 2 for quantitative discharge, and a cooling component is provided on the outside of the kettle body 2 for quickly reducing the internal temperature of the kettle body 2.

[0034] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 5The quantitative component includes a discharge barrel 18, which is fixedly connected to the bottom of the kettle body 2. The top of the base 1 is fixedly connected to a motor 2 19 and a motor 3 23. The output end of the motor 3 23 is fixedly connected to a rotating shaft 3 24. One end of the rotating shaft 3 24 is fixedly connected to a disc 25. The output end of the motor 2 19 is fixedly connected to a rotating shaft 20. The outer periphery of the rotating shaft 20 is provided with a spiral blade 21. The motor 2 19 drives the rotating shaft 20 to rotate, and the rotating shaft 20 drives the spiral blade 21 to rotate, so that the crystals are discharged quickly and effectively to prevent blockage. Subsequently, the motor 3 23 is started, the motor 3 23 drives the rotating shaft 3 24 to rotate, and the rotating shaft 3 24 drives the disc 25 to rotate. By adjusting the disc 25 The amount of material discharged is controlled by the degree of fit with the inner wall of the discharge barrel 18, thereby achieving controllability of crystal discharge, stronger production adaptability, and effectively improving production efficiency. The cooling component includes a water pump 27, which is fixedly connected to the top of the water storage barrel 4, and the output end of the water pump 27 is fixedly connected to the water inlet pipe 28, one end of the water inlet pipe 28 is fixedly connected to the diversion pipe 29, and the outer side of the diversion pipe 29 is fixedly connected to the return pipe 30. The water pump 27 is used to absorb cooling water and transport it to the diversion pipe 29. The water in the diversion pipe 29 exchanges heat with the raw materials in the kettle body 2, and the heat is recovered through the return pipe 30, which effectively reduces the temperature, regulates and controls the crystallization process, and effectively improves production efficiency.

[0035] Reference Figure 1-Figure 4 , the rotating shaft 6 and the stirring blade 9 are specifically provided with multiple, multiple rotating shafts 6 and stirring blades 9 are rotatably connected to the inside of the kettle body 2, multiple rotating shafts 6 and stirring blades 9 make the stirring area larger, and the stirring effect is effectively improved, the scraper 11 is specifically provided with multiple, and the multiple scrapers 11 are fixedly connected with a spring rod 12, which is used to buffer the friction when the scraper 11 contacts the inner wall of the kettle body 2, protect the safety of the inner wall of the kettle body 2, and prevent scratches, the nozzle 17 is specifically provided with multiple, multiple spray The heads 17 are evenly distributed inside the kettle body 2, a sealing gasket 22 is provided at the bottom of the discharge barrel 18, and the disc 25 is rotatably connected to the inside of the discharge barrel 18. The sealing gasket 22 is used to seal the contact surface between the rotating shaft 20 and the discharge barrel 18 to prevent the crystals from leaking out. The reflux pipe 30 is fixedly connected to the outside of the water storage barrel 4. There are multiple diversion pipes 29, and multiple diversion pipes 29 are all sleeved on the outside of the kettle body 2. Multiple diversion pipes 29 make the heat exchange area larger, and thus the heat exchange effect is better.

[0036] Working principle: First, during production, the raw materials enter the kettle body 2 through the feed port 13, and the motor 15 and the heating rod 31 are started. The motor 15 drives the rotating shaft 16 to rotate, and the rotating shaft 16 drives the stirring blade 9 to rotate, thereby realizing the heating, mixing and stirring of the raw materials. Subsequently, the water pump 27 is started, and the water pump 27 draws water through the water inlet pipe 28 and the diversion pipe 29 to perform heat exchange and cooling on the kettle body 2, thereby improving the crystallization efficiency. Finally, the crystals are discharged through the discharge barrel 18.

[0037] Secondly, during cleaning, start the water pump 14, which draws water through the delivery pipe 15 and the diversion pipe 16 and delivers it to the nozzle 17, which performs a flushing operation. At the same time, start the motor 5, which drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the connecting rod 10 to rotate, and the connecting rod 10 drives the scraper 11 to rotate, thereby achieving mixed cleaning of the inner wall of the kettle body 2, effectively removing residues, maintaining the stability of production conditions, and making the quality of the plant sterol products produced each time more consistent.

[0038] Again, when quantitatively unloading, the crystals fall into the unloading barrel 18, and the motor 2 19 is started. The motor 2 19 drives the rotating shaft 20 to rotate, and the rotating shaft 20 drives the spiral blade 21 to rotate, so that the crystals are discharged quickly and effectively to prevent blockage. Subsequently, the motor 3 23 is started, and the motor 3 23 drives the rotating shaft 3 24 to rotate, and the rotating shaft 3 24 drives the disc 25 to rotate. The amount of unloading is controlled by adjusting the degree of fit between the disc 25 and the inner wall of the unloading barrel 18, thereby realizing the controllability of crystal unloading, enhancing production adaptability, and effectively improving production efficiency.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A novel plant sterol refining kettle, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a water storage bucket 1 (3) and a water storage bucket 2 (4), the top of the base (1) is provided with a kettle body (2), the top of the kettle body (2) is fixedly connected to a motor 1 (5), the output end of the motor 1 (5) is fixedly connected to a rotating shaft 1 (6), the top of the rotating shaft 1 (6) is fixedly connected to a gear 1 (7), the top of the kettle body (2) is rotatably connected to a gear 2 (8), the rotating shaft 1 (6) and the gear 2 (8) are meshed with each other, the outer side of the rotating shaft 1 (6) is fixedly connected to a stirring blade (9), the bottom of the rotating shaft 1 (6) is fixedly connected to a connecting rod (10), both ends of the connecting rod (10) are fixedly connected to scrapers (11), the The top of the water storage barrel (3) is fixedly connected to a water pump (14), the output end of the water pump (14) is fixedly connected to a delivery pipe (15), the end of the delivery pipe (15) away from the water pump (14) is fixedly connected to a diversion pipe (16), the bottom of the diversion pipe (16) is fixedly connected to a nozzle (17), the outer side of the kettle (2) is provided with a jacket (26), the top of the kettle (2) is fixedly connected to a feed port (13), the interior of the kettle (2) is fixedly connected to a heating rod (31), the bottom of the kettle (2) is provided with a quantitative component for quantitatively discharging materials, and the outer side of the kettle (2) is provided with a cooling component for quickly reducing the internal temperature of the kettle (2).

2. A novel phytosterol refining kettle according to claim 1, characterized in that: The quantitative component includes a discharge barrel (18), the discharge barrel (18) is fixedly connected to the bottom of the kettle body (2), the top of the base (1) is fixedly connected to motor 2 (19) and motor 3 (23), the output end of motor 3 (23) is fixedly connected to rotating shaft 3 (24), one end of rotating shaft 3 (24) is fixedly connected to a disc (25), the output end of motor 2 (19) is fixedly connected to rotating shaft 2 (20), and the outer periphery of rotating shaft 2 (20) is provided with a spiral blade (21).

3. A novel phytosterol refining kettle according to claim 1, characterized in that: The cooling component includes a second water pump (27), which is fixedly connected to the top of the second water storage barrel (4), and the output end of the second water pump (27) is fixedly connected to a water inlet pipe (28), one end of the water inlet pipe (28) is fixedly connected to a second diversion pipe (29), and the outer side of the second diversion pipe (29) is fixedly connected to a return pipe (30).

4. The novel phytosterol refining kettle according to claim 1, characterized in that: The rotating shaft 1 (6) and the stirring blade (9) are specifically provided in plurality, and the plurality of rotating shafts 1 (6) and the stirring blades (9) are all rotatably connected to the interior of the kettle body (2).

5. The novel phytosterol refining kettle according to claim 1, characterized in that: Specifically, a plurality of scrapers (11) are provided, and spring rods (12) are fixedly connected between the plurality of scrapers (11).

6. The novel phytosterol refining kettle according to claim 1, characterized in that: Specifically, a plurality of the nozzles (17) are provided, and the plurality of nozzles (17) are evenly distributed inside the kettle body (2).

7. The novel phytosterol refining kettle according to claim 2, characterized in that: A sealing gasket (22) is provided at the bottom of the discharge barrel (18), and the disc (25) is rotatably connected to the inside of the discharge barrel (18).

8. The novel phytosterol refining kettle according to claim 3, characterized in that: The return pipe (30) is fixedly connected to the outside of the water storage barrel (4), and the diversion pipe (2) (29) is specifically provided in plurality, and the plurality of diversion pipes (29) are all sleeved on the outside of the kettle body (2).