Efficient dehydration and purification device for lubricating oil

Through the combination of a stirring mechanism and a hydrophilic oleophobic film, the problem of difficulty in removing moisture in the lubricant is solved, efficient dehydration and purification of the lubricant is achieved, and the service life of the lubricant is extended and the consumption is reduced.

CN223249122UActive Publication Date: 2025-08-22润威新材料科技(上海)有限公司
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Patent Information

Application Number
CN202422231987.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-22
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing lubricant dehydration devices use nitrogen with safety hazards and are difficult to remove moisture efficiently, resulting in oxidation and deterioration of lubricant oil and shortening its service life.

Method used

The mixing mechanism and a hydrophilic oleophobic film are used to drive the mixing rod and the water filter tank to rotate through the servo motor. The hydrophilic oleophobic film is used to separate the lubricating oil and water, and the heating wire is used to increase the temperature to vaporize the water, and the temperature is monitored using the temperature induction probe and display panel.

Benefits of technology

It realizes efficient dehydration and purification of lubricant, prevents oxidation and deterioration, extends the service life of lubricant, and reduces lubricant consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient lubricating oil dewatering and purifying device which comprises a box body, a box cover is arranged at the top of the box body, the top of the box cover is communicated with an oil inlet pipe, an L-shaped plate is fixedly installed at the bottom of the box body, a bottom plate is fixedly installed at the bottom of the box body, and foundation bolts are in threaded connection with the periphery of the top of the bottom plate. A water outlet is formed in the bottom of an inner cavity of the box body, a stirring mechanism is arranged in the inner cavity of the box body and comprises a servo motor, a mounting pipe and a connecting shaft, the servo motor is fixedly mounted on the left side of an L-shaped plate, the mounting pipe is arranged at the bottom of the inner cavity of the box body, and a water filtering tank is fixedly connected to the top of the mounting pipe; by arranging the stirring mechanism, the dehydration work of the lubricating oil is completed, the situation that the lubricating oil is oxidized and deteriorated due to the existence of water in the lubricating oil is effectively prevented, the service life of the lubricating oil is prolonged, and the consumption of the lubricating oil is reduced.
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Description

Technical Field

[0001] The utility model relates to a lubricating oil high-efficiency dehydration and purification device, belonging to the technical field of lubricating oil. Background Art

[0002] Lubricating oil is a liquid or semi-solid lubricant used in various types of automobiles and mechanical equipment to reduce friction and protect machinery and processed parts. It mainly plays the role of lubrication, auxiliary cooling, rust prevention, cleaning, sealing and cushioning. As long as it is applied between two objects in relative motion and can reduce the friction and wear caused by contact between the two objects, it is a lubricating oil.

[0003] A Chinese patent publication (publication number: CN 206656128 U) discloses a lubricating oil dehydration and filtration device, comprising a tank body and an upper cover, wherein an annular step is provided on the inner side of the upper end of the tank body, a horizontally arranged fixing ring is fixed on the step, and a plurality of oil holes are provided on the part of the fixing ring close to the tank body; an annular boss is provided on the lower end of the upper cover, the boss is adapted to the step, and the fixing ring is pressed against the step through the boss; a horizontal hydrophilic and oleophobic membrane is provided in the boss, the gap between the hydrophilic and oleophobic membrane and the top surface of the upper cover constitutes a gas flow chamber, and the gap between the hydrophilic and oleophobic membrane and the fixing ring constitutes a lubricating oil flow chamber. This novel structural design is simple and reasonable, and can quickly and conveniently achieve lubricating oil dehydration and filtration, prevent its oxidation, reduce the possibility of its deterioration, and extend the service life of the lubricating oil;

[0004] The above device mainly relies on nitrogen to remove moisture, thereby purifying the lubricating oil. However, nitrogen itself is a dangerous gas and can easily cause danger during use, thereby reducing the overall safety of the equipment during use.

[0005] Therefore, a lubricating oil high-efficiency dehydration and purification device is proposed. Utility Model Content

[0006] In view of this, the present invention provides a lubricating oil high-efficiency dehydration and purification device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0007] The technical solution of the utility model is achieved as follows: a lubricating oil high-efficiency dehydration and purification device, comprising a box body, a box cover is provided on the top of the box body, the top of the box cover is connected to an oil inlet pipe, an L-shaped plate is fixedly installed on the bottom of the box body, a bottom plate is fixedly installed on the bottom of the box body, anchor bolts are threadedly connected around the top of the bottom plate, and a drain port is opened at the bottom of the box inner cavity;

[0008] A stirring mechanism is provided in the inner cavity of the box body, and the stirring mechanism includes a servo motor, a mounting tube and a connecting shaft. The servo motor is fixedly installed on the left side of the L-shaped plate, the mounting tube is provided at the bottom of the inner cavity of the box body, the top of the mounting tube is fixedly connected to the water filter box, the connecting shaft is provided at the bottom of the box body, and a stirring rod is fixedly installed on the surface of the connecting shaft.

[0009] Further preferably, the output end of the servo motor is fixedly connected to a driving bevel gear, the bottom of the mounting tube is fixedly mounted with a conical gear ring, the bottom of the connecting shaft is fixedly mounted with a driven bevel gear, and the surfaces of the driven bevel gear and the conical gear ring are both meshed with the surface of the driving bevel gear.

[0010] Further preferably, a movable groove is opened at the bottom of the box body, the mounting tube passes through the inner cavity of the movable groove and extends into the inner cavity of the box body, and the surface of the mounting tube is movably connected to the inner cavity of the movable groove through a bearing.

[0011] Further preferably, a plug-in slot is provided at the bottom of the water filter box, the connecting shaft passes through the inner side of the mounting tube and the inner cavity of the plug-in slot and extends into the inner cavity of the water filter box, and the surface of the driven bevel gear is movably connected to the inner side of the mounting tube and the inner cavity of the plug-in slot through a bearing.

[0012] Further preferably, a first cavity is formed on the inner surface of the water filter box, and a hydrophilic and oleophobic membrane is fixedly installed in the inner cavity of the first cavity.

[0013] Further preferably, fixing bolts are threadedly connected around the top of the box cover, and the bottoms of the six fixing bolts are threadedly connected to the inner surface of the box body.

[0014] Further preferably, a second cavity is opened on the inner surface of the box body, and a heating wire is fixedly installed on the inner surface of the second cavity.

[0015] Further preferably, a temperature sensing probe is fixedly installed on the front side of the bottom of the inner cavity of the box, and a temperature display panel is fixedly installed on the front side of the box.

[0016] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:

[0017] 1. The utility model is provided with a stirring mechanism. Through the output of the servo motor, the active bevel gear drives the bevel gear ring and the driven bevel gear to rotate. At this time, the installation pipe and the water filter box rotate with the bevel gear ring. As the driven bevel gear rotates, the connecting shaft drives the stirring rod to rotate synchronously, and stirs the lubricating oil in the inner cavity of the water filter box, so that it quickly passes through the surface of the water filter box and contacts with the hydrophilic oleophobic film. Due to the characteristics of the hydrophilic oleophobic film, the lubricating oil passing through its surface can be blocked, and the water will be filtered out of the hydrophilic oleophobic film and flow into the inner cavity of the box, thereby completing the dehydration of the lubricating oil, effectively preventing the lubricating oil from oxidizing and deteriorating due to the presence of water in the lubricating oil, extending the service life of the lubricating oil, and reducing the lubricating oil consumption.

[0018] The invention can separate the lubricating oil and water in the inner cavity of the water filter box by arranging a hydrophilic oleophobic membrane, thereby purifying the lubricating oil. The box cover can be disassembled by arranging fixing bolts, so that the lubricating oil can be extracted from the inner cavity of the water filter box after purification is completed. The heating wire can be arranged to heat the temperature in the inner cavity of the box, so that the temperatures of the water and the lubricating oil in the inner cavity of the water filter box are increased synchronously. At the same time, since the boiling point of water is different from that of the lubricating oil, the water temperature can quickly reach the boiling point and start to vaporize, so that the density of water is reduced again, so that it is convenient to discharge into the inner cavity of the box through the hydrophilic oleophobic membrane. The temperature display panel and the temperature sensing probe are arranged to facilitate the observation of the temperature in the inner cavity of the box, so as to avoid the temperature being too high or too low, thereby affecting the vaporization of water and causing the hydrophilic oleophobic membrane to have a low efficiency in separating water and lubricating oil.

[0019] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the box of the present utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the water filter box of the present utility model;

[0024] Figure 4 This is a schematic diagram of the stirring mechanism structure of the present utility model;

[0025] Figure 5 This is a schematic diagram of the disassembly structure of the stirring rod of the present invention.

[0026] Figure numerals: 1. Box body; 2. Stirring mechanism; 201. Servo motor; 202. Active bevel gear; 203. Conical gear ring; 204. Mounting pipe; 205. Water filter box; 206. Driven bevel gear; 207. Connecting shaft; 208. Stirring rod; 209. Movable groove; 210. Plug-in groove; 211. First cavity; 212. Hydrophilic and oleophobic membrane; 3. Box cover; 4. Oil inlet pipe; 5. L-shaped plate; 6. Fixing bolt; 7. Second cavity; 8. Heating wire; 9. Temperature sensing probe; 10. Temperature display panel; 11. Bottom plate; 12. Anchor bolt; 13. Drain outlet. DETAILED DESCRIPTION

[0027] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0028] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0029] Example 1

[0030] like Figure 1-5 As shown, the embodiment of the present utility model provides a lubricating oil efficient dehydration and purification device, comprising a box body 1, a box cover 3 is provided on the top of the box body 1, the top of the box cover 3 is connected to an oil inlet pipe 4, an L-shaped plate 5 is fixedly installed on the bottom of the box body 1, a bottom plate 11 is fixedly installed on the bottom of the box body 1, and anchor bolts 12 are threadedly connected around the top of the bottom plate 11, and a drain port 13 is opened at the bottom of the inner cavity of the box body 1;

[0031] A stirring mechanism 2 is provided in the inner cavity of the box body 1, and the stirring mechanism 2 includes a servo motor 201, a mounting tube 204 and a connecting shaft 207. The servo motor 201 is fixedly installed on the left side of the L-shaped plate 5, the mounting tube 204 is arranged at the bottom of the inner cavity of the box body 1, the top of the mounting tube 204 is fixedly connected to the water filter box 205, the connecting shaft 207 is arranged at the bottom of the box body 1, and the surface of the connecting shaft 207 is fixedly installed with a stirring rod 208. The output end of the servo motor 201 is fixedly connected to the active bevel gear 202, the bottom of the mounting tube 204 is fixedly installed with a bevel gear ring 203, and the bottom of the connecting shaft 207 is fixedly installed with a driven bevel gear 206. The surfaces of the driven bevel gear 206 and the bevel gear ring 203 are both in contact with the active bevel gear The surfaces of the movable bevel gear 202 are meshed with each other, and a movable groove 209 is provided at the bottom of the box body 1. The mounting tube 204 passes through the inner cavity of the movable groove 209 and extends into the inner cavity of the box body 1. The surface of the mounting tube 204 is movably connected to the inner cavity of the movable groove 209 through a bearing. A plug-in groove 210 is provided at the bottom of the water filter box 205. The connecting shaft 207 passes through the inner side of the mounting tube 204 and the inner cavity of the plug-in groove 210 and extends into the inner cavity of the water filter box 205. The surfaces of the driven bevel gear 206 are movably connected to the inner side of the mounting tube 204 and the inner cavity of the plug-in groove 210 through a bearing. A first cavity 211 is provided on the inner surface of the water filter box 205, and a hydrophilic and oleophobic membrane 212 is fixedly installed in the inner cavity of the first cavity 211.

[0032] By setting up the stirring mechanism 2, through the output of the servo motor 201, the active bevel gear 202 drives the bevel gear ring 203 and the driven bevel gear 206 to rotate, and at this time the installation tube 204 and the water filter box 205 rotate along with the bevel gear ring 203, and with the rotation of the driven bevel gear 206, the connecting shaft 207 drives the stirring rod 208 to rotate synchronously, and stirs the lubricating oil in the inner cavity of the water filter box 205, so that it quickly passes through the surface of the water filter box 205 and contacts with the hydrophilic and oleophobic membrane 212. The characteristics of the hydrophilic oleophobic membrane 212 can block the lubricating oil passing through its surface, and the water will be discharged after being filtered by the hydrophilic oleophobic membrane 212 and flow into the inner cavity of the box body 1, thereby completing the dehydration of the lubricating oil, effectively preventing the lubricating oil from oxidizing and deteriorating due to the presence of water in the lubricating oil, extending the service life of the lubricating oil, and reducing the lubricating oil consumption. By setting up the hydrophilic oleophobic membrane 212, the lubricating oil and water in the inner cavity of the water filter box 205 can be separated, thereby purifying the lubricating oil.

[0033] Example 2

[0034] like Figure 1 and Figure 2As shown, in one embodiment, fixing bolts 6 are threadedly connected on all four sides of the top of the box cover 3, and the bottoms of the six fixing bolts 6 are threadedly connected to the inner surface of the box body 1. A second cavity 7 is opened on the inner surface of the box body 1, and a heating wire 8 is fixedly installed on the inner surface of the second cavity 7. A temperature sensing probe 9 is fixedly installed on the front side of the bottom of the inner cavity of the box body 1, and a temperature display panel 10 is fixedly installed on the front side of the box body 1.

[0035] By setting the fixing bolts 6, the box cover 3 can be disassembled, so that the lubricating oil can be extracted from the inner cavity of the water filter box 205 after purification is completed. By setting the heating wire 8, the temperature in the inner cavity of the box body 1 can be heated, so that the temperatures of the water and lubricating oil in the inner cavity of the water filter box 205 rise synchronously. At the same time, since the boiling point of water is different from that of the lubricating oil, the water temperature can quickly reach the boiling point and begin to vaporize, so that the density of the water is reduced again, so that it is convenient to be discharged into the inner cavity of the box body 1 through the hydrophilic and oleophobic membrane 212. By setting the temperature display panel 10 and the temperature sensing probe 9, the temperature in the inner cavity of the box body 1 can be observed conveniently to avoid the temperature being too high or too low, thereby affecting the vaporization of water and causing the hydrophilic and oleophobic membrane 212 to have a low efficiency in separating water and lubricating oil.

[0036] When the utility model is working: first, the lubricating oil containing water is injected into the inner cavity of the water filter box 205 through the oil inlet pipe 4, and then the heating wire 8 starts to heat and increases the temperature in the inner cavity of the box body 1. At this time, the temperature of the lubricating oil in the inner cavity of the water filter box 205 is synchronously increased, and then the output end of the servo motor 201 drives the active bevel gear 202 to rotate. As the active bevel gear 202 rotates, the bevel gear ring 203 and the driven bevel gear 206 start to rotate. As the bevel gear ring 203 rotates, the mounting tube 204 and the water filter box 205 rotate, and the driven bevel gear 206 rotates. At the same time, the connecting shaft 207 and the stirring rod 208 also begin to rotate, and since the water filter box 205 and the stirring rod 208 rotate in opposite directions, the lubricating oil in the inner cavity of the water filter box 205 can flow quickly, thereby accelerating the overall temperature rise rate of the lubricating oil, and due to the difference in boiling points between the lubricating oil and water, the water in the lubricating oil begins to evaporate first, and is filtered through the hydrophilic and oleophobic membrane 212, so that the vaporized water enters the inner cavity of the box 1 from the inner cavity of the water filter box 205, and is converted into water again through natural cooling, and is discharged from the inner cavity of the box 1 through the drain port 13, thereby completing the dehydration and purification of the lubricating oil.

[0037] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.

Claims

1. A lubricating oil high-efficiency dehydration and purification device, comprising a housing (1), characterized in that: The top of the box body (1) is provided with a box cover (3), the top of the box cover (3) is connected to an oil inlet pipe (4), the bottom of the box body (1) is fixedly installed with an L-shaped plate (5), the bottom of the box body (1) is fixedly installed with a bottom plate (11), the top of the bottom plate (11) is threadedly connected with anchor bolts (12) on all four sides, and a drain port (13) is opened at the bottom of the inner cavity of the box body (1); A stirring mechanism (2) is provided in the inner cavity of the box (1), and the stirring mechanism (2) comprises a servo motor (201), a mounting pipe (204), and a connecting shaft (207). The servo motor (201) is fixedly mounted on the left side of the L-shaped plate (5). The mounting pipe (204) is provided at the bottom of the inner cavity of the box (1). The top of the mounting pipe (204) is fixedly connected to a water filter box (205). The connecting shaft (207) is provided at the bottom of the box (1), and a stirring rod (208) is fixedly mounted on the surface of the connecting shaft (207).

2. The lubricating oil efficient dehydration and purification device according to claim 1, characterized in that: The output end of the servo motor (201) is fixedly connected to a driving bevel gear (202), the bottom of the mounting tube (204) is fixedly mounted with a bevel gear ring (203), and the bottom of the connecting shaft (207) is fixedly mounted with a driven bevel gear (206), and the surfaces of the driven bevel gear (206) and the bevel gear ring (203) are both meshed with the surface of the driving bevel gear (202).

3. The lubricating oil efficient dehydration and purification device according to claim 1, characterized in that: A movable groove (209) is provided at the bottom of the box body (1), the mounting tube (204) passes through the inner cavity of the movable groove (209) and extends into the inner cavity of the box body (1), and the surface of the mounting tube (204) is movably connected to the inner cavity of the movable groove (209) via a bearing.

4. The lubricating oil efficient dehydration and purification device according to claim 2, characterized in that: The bottom of the water filter box (205) is provided with a plug-in slot (210), the connecting shaft (207) penetrates the inner side of the mounting tube (204) and the inner cavity of the plug-in slot (210) and extends into the inner cavity of the water filter box (205), and the surface of the driven bevel gear (206) is movably connected to the inner side of the mounting tube (204) and the inner cavity of the plug-in slot (210) through a bearing.

5. The lubricating oil efficient dehydration and purification device according to claim 1, characterized in that: A first cavity (211) is provided on the inner surface of the water filter box (205), and a hydrophilic and oleophobic membrane (212) is fixedly installed in the inner cavity of the first cavity (211).

6. The lubricating oil efficient dehydration and purification device according to claim 1, characterized in that: The top of the box cover (3) is threadedly connected to fixing bolts (6) on all four sides, and the bottoms of the six fixing bolts (6) are threadedly connected to the inner surface of the box body (1).

7. The lubricating oil efficient dehydration and purification device according to claim 1, characterized in that: A second cavity (7) is provided on the inner surface of the box body (1), and a heating wire (8) is fixedly installed on the inner surface of the second cavity (7).

8. The lubricating oil efficient dehydration and purification device according to claim 1, characterized in that: A temperature sensing probe (9) is fixedly mounted on the front side of the bottom of the inner cavity of the box (1), and a temperature display panel (10) is fixedly mounted on the front side of the box (1).

Citation Information

Patent Citations

  • Lubricating oil dehydrating filter device

    CN206656128U