Disinfectant filling and batching device

Abstract

The utility model discloses a disinfectant filling and batching device which comprises a main batching tank mechanism and a dilution batching tank mechanism, the main batching tank mechanism comprises a main batching tank, and the discharge end of the main batching tank is assembled and communicated with a lower discharge pipe; the dilution batching tank mechanism comprises dilution batching tanks arranged on the two sides, and the discharging ends of the dilution batching tanks are assembled and connected with a filtering mechanism; the main batching tank is assembled and connected with a concentrated batching stirring mechanism, the concentrated batching stirring mechanism comprises a motor and a batching shaft driven by the motor, and the batching shaft is assembled and connected with a plurality of turbulent flow hydrotropy assemblies; the turbulent flow dissolving assisting assembly comprises a plurality of spoilers, the spoilers are installed on the batching shaft through spring sliding structures, and in the batching process, the rotating spoilers elastically slide in the rotating state to disturb fluid. According to the device, the flow characteristic of the fluid is changed, and in the changing process, the undissolved particles moving along with the synchronous vortex of the fluid collide with the fluid, so that the dissolving effect is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of disinfectant batching, in particular to a disinfectant filling and batching device. Background Art

[0002] Disinfectant is a chemical agent used for disinfection. According to its composition, it is divided into inorganic disinfectants and organic disinfectants. Among them, inorganic disinfectants are the most widely used in industry, such as sodium hypochlorite disinfectant, which has a very excellent disinfection effect.

[0003] In the industrial production process of sodium hypochlorite disinfectant, the disinfectant is initially concentrated in a batching tank, then diluted to a special concentration, and then processed into a finished disinfectant after going through subsequent steps such as filling, capping, labeling, and packaging.

[0004] Therefore, batching is the first step in the production of disinfectants and one of the most important steps. Especially in the concentrated batching process, since the mass fraction of the disinfectant cost is relatively large, the material needs to be fully dissolved during the batching process. In the case of higher concentration, the material will still be partially dissolved in the later stage of dissolution. At this time, the high-speed rotating stirring paddle carries the fluid and the material to move synchronously. During the movement, the interaction force between the undissolved solid material and the fluid is very weak (the material particles move synchronously with the fluid), and the material system is close to the saturated solution state. The solubility performance is not high. Therefore, in the actual production process, the remaining difficult-to-dissolve materials can only be slowly dissolved by increasing the stirring time.

[0005] However, this method obviously results in low dissolution efficiency in the latter stage of dissolution, which makes the batching process too long and consumes too much energy. Therefore, how to improve the efficiency of the batching process by fully interacting the remaining difficult-to-dissolve materials with the solvent molecules in the latter stage of dissolution, improving the dissolution effect, and reducing the dissolution time is of great significance. Utility Model Content

[0006] Based on the above background, the purpose of the present invention is to provide a disinfectant filling and batching device.

[0007] In order to achieve the above objectives, the present invention adopts the following technical solutions:

[0008] A disinfectant filling and dispensing device, comprising a main dispensing tank mechanism and a dilution dispensing tank mechanism;

[0009] The main batching tank mechanism includes a main batching tank, and the discharge end of the main batching tank is equipped with a lower discharge pipe;

[0010] The dilution and dosing tank mechanism includes dilute dosing tanks arranged on both sides, the feed port of the dilute dosing tank is connected to the discharge end of the lower discharge pipe, and the discharge end of the dilute dosing tank is equipped with a filtering mechanism;

[0011] The main batching tank is equipped with a concentrated batching stirring mechanism, which includes a motor and a batching shaft driven by the motor, and the batching shaft is equipped with a plurality of turbulent dissolution-aiding components;

[0012] The flow-dissolving and dissolving-aiding component includes a plurality of spoilers, which are installed on the batching shaft through a spring sliding structure. During the batching process, the rotating spoiler elastically slides in a rotating state to disrupt the fluid. After the disruption, the dissolution effect between the undissolved material and the fluid is increased, thereby improving the stirring solvent effect.

[0013] Preferably, the discharge ends of the lower discharge pipes are connected to pump pipes via flanges, and the pump pipes are connected to the feed ends of the dilute material tanks.

[0014] Both ends of the lower discharge pipe are respectively hollow-fitted and connected with electromagnetic valves for controlling discharge.

[0015] Preferably, the discharge ends of the dilute material tank are connected with a lower main pipe, the lower main pipe is connected with a filter connecting pipe, and the filter connecting pipe is connected with the filter mechanism;

[0016] Both ends of the lower row main pipe are respectively equipped with valves.

[0017] Preferably, the filtering mechanism includes an adapter seat connected to the filter connecting pipe, the bottom of the adapter seat is connected to a plurality of diversion pipes, the diversion pipes are respectively connected to the filter pipes, and the filter core is fixedly connected to the filter pipes.

[0018] Preferably, the bottom of the adapter is fixedly connected to a filter housing, and the filter tube is located in the shell cavity of the filter housing;

[0019] A conical discharge portion is integrally formed on the bottom of the filter housing.

[0020] Preferably, the flow-dissolving-aiding component further comprises an annular seat fixedly connected to the dosing shaft;

[0021] A fixed seat is fixedly connected to the dispensing shaft, and the annular seat is fixedly connected to the fixed seat via a spring sliding structure.

[0022] Preferably, the spring sliding structure includes a plurality of sliding rods fixedly connected between the annular seat and the fixed seat, and the sliding rods are sleeved with inner springs and outer springs;

[0023] The two ends of the inner spring are respectively fixedly connected to the fixing seat and the side wall of the spoiler facing each other;

[0024] The two ends of the outer spring are respectively connected to the side walls of the annular seat and the spoiler facing each other.

[0025] Preferably, a plurality of guide slide rods slidably connected to the spoiler are fixedly connected between the annular seat and the fixed seat.

[0026] Preferably, the longitudinal cross-section of the spoiler is L-shaped, and the bottom of the spoiler is fixedly connected to a sliding seat plate that is slidably connected to the sliding rod and the guide sliding rod.

[0027] The utility model has the following beneficial effects:

[0028] During the working process, when the rotating dosing shaft-annular seat structure drives the spoiler to rotate, the rotating spoiler is not used for fixed connection, but is elastically connected by internal and external springs. Therefore, in the rotating state, when one or several spoilers slide, such as internal sliding, the inner spring is compressed and the outer spring is stretched. Since the spatial position of the spoiler driving the fluid changes, the vortex state of the fluid is broken. At this time, the fluid is rapidly affected by the spoiler to change the flow characteristics of the fluid. During the change process, the undissolved particles that follow the synchronous vortex motion of the fluid collide with each other, thereby improving the dissolution effect.

[0029] A plurality of guide slide bars slidably connected to the spoiler are fixedly connected between the annular seat and the fixed seat. During the movement of the spoiler, the spoiler further improves the stability of the movement through the guide slide bars. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0031] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0032] Figure 2 This is a schematic diagram of the dispersed structure of the filtering mechanism in the embodiment of the present utility model;

[0033] Figure 3 This is a structural diagram of a concentrated mixing and stirring mechanism equipped with a main mixing tank in an embodiment of the present invention;

[0034] Figure 4 This is a structural diagram of the concentrated mixing and stirring mechanism in an embodiment of the present utility model;

[0035] Figure 5 Schematic diagram of the structure of the spoiler in the embodiment of the present utility model.

[0036] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0039] In addition, in this utility model, the descriptions of "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0040] Example 1

[0041] like Figure 1-5 As shown, a disinfectant filling and batching device includes a main batching tank mechanism and a dilution batching tank mechanism.

[0042] Specifically, the main batching tank mechanism includes a main batching tank 1 (for concentrated batching), the discharge end of which is connected to a lower discharge pipe 11. The dilution batching tank mechanism includes a first dilution batching tank 2 and a second dilution batching tank 3, both of which are located on either side. The main structures of the main batching tank 1, the first dilution batching tank 2, and the second dilution batching tank 3 are the same as those of existing batching tanks, including the tank body and the feed and discharge structures and stirring structure on the tank body.

[0043] Among them, the stirring structure on the first dilute material tank 2 and the second dilute material tank 3 is a conventional stirring structure disclosed in the prior art, specifically including a motor and a stirring paddle rotatably connected to the tank body. Specifically, the dilute material solubility is very high, and the traditional simple stirring structure can stir and dissolve.

[0044] The discharge end of the lower discharge pipe 11 is connected to a pump pipe 12 via a flange. The pump pipe 12 is connected to the feed end of the first dilute batching tank 2 and the second dilute batching tank 3, respectively. Solenoid valves 111 for controlling the discharge are installed at both ends of the lower discharge pipe 11. Opening the solenoid valves diverts the concentrated material into the first dilute batching tank 2 and the second dilute batching tank 3 for dilution to a specific concentration.

[0045] During the concentration process of the main batching tank 1, as the amount of dissolved material in the solution system increases, the mass fraction of the material increases and the solubility gradually decreases, especially when the solution is close to saturated state, it is very difficult to dissolve.

[0046] In order to solve the problem that in the latter stage of dissolution, the flowing solution system vortexes the incompletely dissolved materials, resulting in the inability of the material particles and solvent molecules to "collide" with each other, resulting in low solubility and slow dissolution rate, the following improvements are made:

[0047] The main dosing tank 1 is equipped with a concentrated dosing stirring mechanism, which includes a motor 61 and a dosing shaft 62 driven by the motor 61 (the dosing shaft 62 is rotatably connected to the tank body in the same way as in the existing method), and the dosing shaft 62 is equipped with several turbulence and dissolution-aiding components 63 located in the tank body.

[0048] The latter stage of dissolution is achieved by the turbulent dissolution-aiding component 63 , which disturbs the eddy flow of the fluid to increase the “collision” between the fluid and the material particles (undissolved) so as to increase the dissolution effect and reduce the dissolution time.

[0049] Specifically, the turbulence and dissolution-aiding component 63 includes several spoilers 632, which are installed on the batching shaft 62 through a spring sliding structure. During the batching process, the rotating spoiler 632 elastically slides in a rotating state to disrupt the fluid. After the disruption, the dissolution effect between the undissolved material and the fluid is increased, thereby improving the stirring solvent effect.

[0050] Specifically, the turbulence and dissolution-aiding component 63 also includes an annular seat 631 fixedly connected to the dispensing shaft 62; a fixed seat 636 is fixedly connected to the dispensing shaft 62, and the annular seat 631 is fixedly connected to the fixed seat 636 via a spring sliding structure.

[0051] Specifically, the spring sliding structure includes several sliding rods 635 fixedly connected between the annular seat 631 and the fixed seat 636, and the sliding rods 635 are sleeved with inner springs 6351 and outer springs 6352; the two ends of the inner spring 6351 are respectively fixedly connected to the side walls of the fixed seat 636 and the spoiler 632 facing each other; the two ends of the outer spring 6352 are respectively connected to the side walls of the annular seat 631 and the spoiler 632 facing each other.

[0052] Specifically, the longitudinal cross-section of the spoiler 632 is L-shaped, and the bottom of the spoiler 632 is fixedly connected to a slide plate 633 that is slidably connected to the slide rod 635 and the guide slide rod 634. The inner spring 6351 and the outer spring 6352 are both fixed to the slide plate 633.

[0053] During operation, when the rotating dosing shaft 62-annular seat 631 structure drives the spoiler 632 to rotate, the rotating spoiler 632 is used for non-fixed connection, but is elastically connected through the inner and outer springs 6352. Therefore, in the rotating state, when one or several spoilers 632 slide, such as inward sliding, at this time, the inner spring 6351 is compressed and the outer spring 6352 is stretched. Since the spatial position of the spoiler 632 driving the fluid changes, the vortex state of the fluid is broken. At this time, the fluid is affected by the spoiler 632 and the flow characteristics of the fluid are rapidly changed. During the change process, the undissolved particles that follow the synchronous vortex motion of the fluid collide with each other, thereby improving the dissolution effect.

[0054] A plurality of guide slide bars 634 that are slidably connected to the spoiler 632 are fixedly connected between the annular seat 631 and the fixed seat 636. During the movement of the spoiler 632, the spoiler 632 further improves the stability of the movement through the guide slide bars 634.

[0055] Example 2

[0056] like Figure 1-5As shown, in this embodiment, based on the structure of embodiment 1, the feed port of the above-mentioned dilute material tank 2 is connected to the discharge end of the lower discharge pipe 11, and the discharge end of the dilute material tank 2 is equipped with a filter mechanism 5; the discharge ends of the dilute material tank 2 are connected with a lower discharge main pipe 4, and the lower discharge main pipe 4 is connected with a filter connecting pipe 41, and the filter connecting pipe 41 is connected to the filter mechanism 5; both ends of the lower discharge main pipe 4 are equipped with valves. The filter mechanism 5 includes an adapter seat 52 connected to the filter connecting pipe 41 (the adapter seat 52 is made of stainless steel, has a disc shape, has a cavity inside, is connected to the diversion pipe at the bottom, and is fixedly connected to the filter housing at the edge). The bottom of the adapter seat 52 is connected to several diversion pipes 521, and the diversion pipes 521 are respectively connected to filter tubes 53. The filter tube 53 is a conventional filter tube disclosed in the prior art, specifically the same as the existing filter tube. A filter element is fixedly connected to the filter tube 53 (specifically, the filter element is a conventional filter mesh structure disclosed in the prior art, and the diversion pipe 521 is connected to the mouth of the filter tube 53 by a threaded connection. The material enters the filter tube 53 and is filtered through the metal mesh filter element. The filtration structure is used to filter the diluted material. The filtered material is discharged from the bottom of the filter housing and enters the subsequent filling process.

[0057] Specifically, the bottom of the adapter 52 is fixedly connected to the filter housing 51 , and the filter tube 53 is located in the shell cavity of the filter housing 51 ; the bottom of the filter housing 51 is integrally formed with a conical discharge portion.

[0058] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. A disinfectant filling and loading device, characterized in that: Including main batching tank mechanism and dilution batching tank mechanism; The main batching tank mechanism includes a main batching tank, and the discharge end of the main batching tank is equipped with a lower discharge pipe; The dilution and dosing tank mechanism includes dilute dosing tanks arranged on both sides, the feed port of the dilute dosing tank is connected to the discharge end of the lower discharge pipe, and the discharge end of the dilute dosing tank is equipped with a filtering mechanism; The main batching tank is equipped with a concentrated batching stirring mechanism, which includes a motor and a batching shaft driven by the motor, and the batching shaft is equipped with a plurality of turbulent dissolution-aiding components; The flow-dissolving and dissolving-aiding component includes a plurality of spoilers, which are installed on the batching shaft through a spring sliding structure. During the batching process, the rotating spoiler elastically slides in a rotating state to disrupt the fluid. After the disruption, the dissolution effect between the undissolved material and the fluid is increased, thereby improving the stirring solvent effect.

2. The disinfectant filling and charging device according to claim 1, characterized in that: The discharge ends of the lower discharge pipes are connected to pump pipes through flanges, and the pump pipes are connected to the feed end positions of the dilute material tanks respectively; Both ends of the lower discharge pipe are respectively hollow-fitted and connected with electromagnetic valves for controlling discharge.

3. The disinfectant filling and charging device according to claim 1, characterized in that: The discharge ends of the dilute material tank are connected with a lower main pipe, the lower main pipe is connected with a filter connecting pipe, and the filter connecting pipe is connected with the filter mechanism; Both ends of the lower row main pipe are respectively equipped with valves.

4. The disinfectant filling and charging device according to claim 1, characterized in that: The filtering mechanism includes an adapter seat connected to the filter connecting pipe. The bottom of the adapter seat is connected to a plurality of diversion pipes. The diversion pipes are respectively connected to the filter pipes. The filter pipes are fixedly connected with filter elements.

5. The disinfectant filling and charging device according to claim 4, characterized in that: The bottom of the adapter is fixedly connected to a filter housing, and the filter tube is located in the shell cavity of the filter housing; A conical discharge portion is integrally formed on the bottom of the filter housing.

6. The disinfectant filling and charging device according to claim 1, characterized in that: The flow-dissolving-aiding component further includes an annular seat fixedly connected to the dosing shaft; A fixed seat is fixedly connected to the dispensing shaft, and the annular seat is fixedly connected to the fixed seat via a spring sliding structure.

7. The disinfectant filling and charging device according to claim 6, characterized in that: The spring sliding structure includes a plurality of sliding rods fixedly connected between the annular seat and the fixed seat, and the sliding rods are sleeved with inner springs and outer springs; The two ends of the inner spring are respectively fixedly connected to the fixing seat and the side wall of the spoiler facing each other; The two ends of the outer spring are respectively connected to the side walls of the annular seat and the spoiler facing each other.

8. The disinfectant filling and charging device according to claim 7, characterized in that: A plurality of guide slide bars which are slidably connected to the spoiler are fixedly connected between the annular seat and the fixed seat.

9. The disinfectant filling and charging device according to claim 7, characterized in that: The longitudinal cross-section of the spoiler is L-shaped, and the bottom of the spoiler is fixedly connected to a sliding seat plate which is slidably connected to the sliding rod and the guide sliding rod.

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