Solid-liquid mixing device for quick-setting stemming material

By installing scraper and gear transmission system in the mixing barrel of the fast-greasing mud material, the problem of inner wall agglomeration during the mixing process of the fast-greasing mud material is solved, and the stable operation and efficient mixing of the equipment are achieved.

CN223249171UActive Publication Date: 2025-08-22ANHUI HUAYAO KELI ENG TECH CO LTD
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Patent Information

Application Number
CN202422557509.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-22
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

During the mixing process, rapid-tuning mud materials easily form agglomeration on the inner wall of the device, resulting in equipment wear and corrosion, and increasing maintenance complexity and cost.

Method used

The mixing barrel design with scraper is adopted, and the gear and gear ring transmission system is used to drive the scraper to scrape the inner wall. Combined with the scraper design, the scraper prevents agglomeration, and the gear diameter ratio reduces the rotation speed of the rotating frame to ensure stable operation.

Benefits of technology

It effectively prevents the inner wall of the device, reduces equipment wear and corrosion, simplifies the cleaning and maintenance process, and improves the mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solid-liquid mixing device for a quick-setting stemming material, and relates to the technical field of solid-liquid mixing devices. The stirring device comprises a stirring barrel, the top end of the inner wall of the stirring barrel is rotationally connected with a rotating frame, and the side face of the rotating frame is fixedly connected with connecting rods distributed in a central symmetry mode; through cooperation of a first gear, a second gear, a gear ring and a rotating frame, when the first gear is in transmission, the second gear and the rotating frame are driven to rotate through meshing connection of the first gear and the second gear and meshing connection of the second gear and the gear ring, so that a connecting rod is driven to rotate, and the side face of the inner wall of a stirring barrel is scraped through a first scraping plate on the side face of the connecting rod; the bottom end of the inner wall of the stirring barrel is scraped through the connecting rod at the bottom end of the connecting rod, so that the problem that the abrasion and corrosion of equipment are accelerated due to scaling of raw materials in the stirring barrel is solved, meanwhile, the rotating speed of the rotating frame is reduced through the diameter ratio of the first gear to the second gear to the gear ring, and stable operation of the rotating frame is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of solid-liquid mixing devices, in particular to a solid-liquid mixing device for quick-setting taphole mud materials. Background Art

[0002] Rapid-setting taphole mud is a high-performance refractory material primarily composed of refractory aggregates (such as aluminum silicate, SiC, and coke), binders (such as tar and resin), and additives. It exhibits excellent viscoplasticity, easy sintering, and resistance to erosion and corrosion. It is commonly used for plugging operations in high-temperature environments, such as blast furnace tapholes, to ensure safe and efficient production. Its processing requires mixing solid and liquid raw materials.

[0003] However, since quick-setting taphole mud materials usually contain a large amount of sulfoaluminate and have the characteristic of fast solidification speed, they will form lumps on the inner wall of the device during the mixing process. Scaling will accelerate the wear and corrosion of the equipment and reduce the service life of the equipment. In addition, the scaling device requires more time and manpower for cleaning and maintenance, which increases the complexity and cost of maintenance. In response to the above problems, the inventors proposed a solid-liquid mixing device for quick-setting taphole mud materials to solve the above problems. Utility Model Content

[0004] In order to solve the problem of preventing agglomeration of the inner wall of a solid-liquid mixing device for quick-setting taphole mud materials, the purpose of the utility model is to provide a solid-liquid mixing device for quick-setting taphole mud materials.

[0005] To solve the above technical problems, the utility model adopts the following technical solution: a solid-liquid mixing device for quick-setting tap mud material, comprising a mixing barrel, the top end of the mixing barrel inner wall is rotatably connected to a rotating frame, the side of the rotating frame is fixedly connected to a connecting rod symmetrically distributed centrally, the sides of the connecting rods away from each other are fixedly connected to a scraper 1, the scraper 1 contacts the side of the inner wall of the mixing barrel, the bottom end of the connecting rod is fixedly connected to a scraper 2 distributed equidistantly, the scraper 2 contacts the bottom end of the inner wall of the mixing barrel, the scraper 2 forms an angle of 45 degrees with the bottom end of the connecting rod, a transmission assembly is provided inside the connecting rod, the top end of the mixing barrel is fixedly connected to a feed hopper communicating with the interior of the mixing barrel, the top side of the mixing barrel away from the feed hopper is fixedly connected to a liquid inlet pipe communicating with the interior of the mixing barrel, the bottom end of the mixing barrel is fixedly connected to a discharge pipe communicating with the interior of the mixing barrel, and a switch valve is provided on the discharge pipe.

[0006] Preferably, the transmission assembly includes a gear ring, which is fixedly connected to the inside of the rotating frame. A gear 1 is rotatably connected to the middle of the top end of the inner wall of the mixing barrel and located on the inner side of the rotating frame. Two symmetrically distributed gears 2 are rotatably connected to the side of the top end of the inner wall of the mixing barrel close to gear 1, and the gears 2 are respectively meshed with gear 1 and the gear ring.

[0007] Preferably, the bottom end of the rotating shaft of the gear 1 is fixedly connected to the stirrer 1, and the bottom end of the rotating shaft of the gear 2 is fixedly connected to the stirrer 2.

[0008] Preferably, a mounting plate is fixedly connected to one side of the top of the mixing barrel, a stepper motor is fixedly installed on the bottom end of the mounting plate, a driving wheel is rotatably connected to the top end of the mounting plate, the driving end of the stepper motor is fixedly connected to the driving wheel, the top end of a rotating shaft of the agitator extends to the top end of the mixing barrel and is fixedly connected to a driven wheel, and the outer sides of the driving wheel and the driven wheel are connected by a belt drive.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] Through the cooperation between gear one, gear two, gear ring and rotating frame, when gear one is transmitted, gear one is engaged with gear two, gear two is engaged with gear ring, and gear two and rotating frame are driven to rotate at the same time, thereby driving the connecting rod to rotate, and the scraper pair on the side of the connecting rod is used to scrape the side of the inner wall of the mixing barrel, and the connecting rod at the bottom of the connecting rod is used to scrape the bottom of the inner wall of the mixing barrel, thereby avoiding the problem of scaling of raw materials inside the mixing barrel and accelerating wear and corrosion of equipment. At the same time, the diameter ratio between gear one, gear two and gear ring is used to reduce the rotation speed of the rotating frame, thereby ensuring the stable operation of the rotating frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model.

[0014] Figure 3 It is a structural diagram of the transmission component in the utility model.

[0015] Figure 4It is a schematic diagram of the local structure of the utility model.

[0016] In the figure: 1. Mixing barrel; 2. Rotating frame; 3. Connecting rod; 4. Scraper 1; 5. Scraper 2; 6. Gear ring; 7. Gear 1; 8. Gear 2; 9. Agitator 1; 10. Agitator 2; 11. Mounting plate; 12. Driving wheel; 13. Driven wheel; 14. Stepping motor; 15. Feed hopper; 16. Liquid inlet pipe; 17. Discharge pipe; 18. Switch valve. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] Example: Figure 1-4 As shown, the utility model provides a solid-liquid mixing device for quick-setting taphole mud materials, including a mixing barrel 1, the top end of the inner wall of the mixing barrel 1 is rotatably connected to a rotating frame 2, the side of the rotating frame 2 is fixedly connected to a centrally symmetrically distributed connecting rod 3, the sides of the connecting rod 3 away from each other are fixedly connected to a scraper 1 4, the scraper 1 4 is in contact with the side of the inner wall of the mixing barrel 1, the bottom end of the connecting rod 3 is fixedly connected to an equidistantly distributed scraper 2 5, the scraper 2 5 is in contact with the bottom end of the inner wall of the mixing barrel 1, and a transmission component is provided inside the connecting rod 3.

[0019] The transmission assembly includes a gear ring 6, which is fixedly connected to the inside of the rotating frame 2. A gear 1 7 is rotatably connected to the middle of the top of the inner wall of the mixing barrel 1 and located on the inner side of the rotating frame 2. Two symmetrically distributed gears 2 8 are rotatably connected to the top of the inner wall of the mixing barrel 1 close to the side of the gear 1 7. The gear 2 8 is respectively meshed with the gear 1 7 and the gear ring 6.

[0020] By adopting the above technical solution, when gear 1 7 is transmitting, gear 1 7 is engaged with gear 2 8, and gear 2 8 is engaged with the gear ring 6, thereby driving gear 2 8 and the rotating frame 2 to rotate. The diameter ratio between gear 1 7, gear 2 8 and the gear ring 6 is used to reduce the rotation speed of the rotating frame 2, thereby ensuring the stable operation of the rotating frame 2.

[0021] The bottom end of the rotating shaft of gear 1 7 is fixedly connected to a stirrer 1 9 , and the bottom end of the rotating shaft of gear 2 8 is fixedly connected to a stirrer 2 10 .

[0022] By adopting the above technical solution, by setting up the stirrer 1 9, it is convenient to stir the solid-liquid mixture inside the stirring barrel 1, and by setting up the stirrer 2 10, the stirring efficiency is further improved, and the full fusion between the solid and the liquid is accelerated.

[0023] A mounting plate 11 is fixedly connected to one side of the top of the mixing barrel 1, a stepper motor 14 is fixedly installed on the bottom end of the mounting plate 11, a driving wheel 12 is rotatably connected to the top of the mounting plate 11, a driving end of the stepper motor 14 is fixedly connected to the driving wheel 12, the top end of the rotating shaft of the stirrer 9 extends to the top of the mixing barrel 1 and is fixedly connected to a driven wheel 13, and the outer sides of the driving wheel 12 and the driven wheel 13 are connected by a belt drive.

[0024] By adopting the above technical solution, the stepping motor 14 drives the driving wheel 12 to rotate, and the driving wheel 12 is connected to the outer side of the driven wheel 13 through a belt transmission, while driving the gear 7 to rotate, thereby realizing the driving of the equipment.

[0025] A feed hopper 15 communicating with the interior of the mixing barrel 1 is fixedly connected to the top of the mixing barrel 1 , and a liquid inlet pipe 16 communicating with the interior of the mixing barrel 1 is fixedly connected to the side of the top of the mixing barrel 1 away from the feed hopper 15 .

[0026] By adopting the above technical solution, by providing the feed hopper 15 , it is convenient to add solid raw materials into the mixing barrel 1 , and by providing the liquid inlet pipe 16 , it is convenient to inject liquid raw materials into the mixing barrel 1 .

[0027] The bottom end of the mixing barrel 1 is fixedly connected with a discharge pipe 17 which is in communication with the interior of the mixing barrel 1 , and a switch valve 18 is installed on the discharge pipe 17 .

[0028] By adopting the above technical solution, the mixed raw materials can be discharged from one end of the discharge pipe 17 by opening the switch valve 18 .

[0029] The scraper 2 5 and the bottom end of the connecting rod 3 form an angle of 45 degrees.

[0030] By adopting the above technical solution, by setting the angle of 45 between the scraper 2 5 and the bottom end of the connecting rod 3, the scraper 2 5 is used to scrape the bottom end of the inner wall of the mixing barrel 1, and the attachments scraped off the bottom end of the inner wall of the mixing barrel 1 are pushed to the top end of the discharge pipe 17, thereby facilitating the discharge of the attachments scraped off the bottom end of the inner wall of the mixing barrel 1.

[0031] Working principle: When producing and processing quick-setting taphole mud materials, the solid and liquid raw materials required for quick-setting taphole mud processing are respectively added to the interior of the mixing barrel 1 through the feed hopper 15 and the liquid inlet pipe 16, and then the stepping motor 14 drives the driving wheel 12 to rotate, and the driving wheel 12 is connected to the outer side of the driven wheel 13 through a belt transmission, and at the same time drives the gear 1 7 to rotate. When the gear 1 7 is transmitted, the gear 1 7 is engaged with the gear 2 8, and the gear 2 8 is engaged with the gear ring 6, and at the same time drives the gear 2 8 and the rotating frame 2 to rotate, thereby driving the connecting rod 3 to rotate, and the scraper 1 4 on the side of the connecting rod 3 is used to scrape the side of the inner wall of the mixing barrel 1, and the connecting rod 3 at the bottom of the connecting rod 3 is used to scrape the bottom end of the inner wall of the mixing barrel 1, so as to prevent the raw materials from scaling inside the mixing barrel 1, and at the same time, the diameter ratio between the gear 1 7, the gear 2 8 and the gear ring 6 is used to reduce the rotation speed of the rotating frame 2, thereby ensuring the stable operation of the rotating frame 2.

[0032] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A solid-liquid mixing device for quick-setting taphole mud material, comprising a stirring barrel (1), characterized in that: The top end of the inner wall of the mixing barrel (1) is rotatably connected to a rotating frame (2), and the side of the rotating frame (2) is fixedly connected to a centrally symmetrically distributed connecting rod (3), and the sides of the connecting rod (3) away from each other are fixedly connected to a scraper 1 (4), and the scraper 1 (4) contacts the side of the inner wall of the mixing barrel (1), and the bottom end of the connecting rod (3) is fixedly connected to a scraper 2 (5) distributed at an equal distance, and the scraper 2 (5) contacts the bottom end of the inner wall of the mixing barrel (1), and a transmission component is provided inside the connecting rod (3).

2. A solid-liquid mixing device for rapid-setting taphole mud material according to claim 1, characterized in that: The transmission assembly comprises a gear ring (6), the gear ring (6) being fixedly connected to the inside of the rotating frame (2), a gear 1 (7) being rotatably connected to the middle of the top end of the inner wall of the mixing barrel (1) and located on the inner side of the rotating frame (2), and two symmetrically distributed gear 2s (8) being rotatably connected to the top end of the inner wall of the mixing barrel (1) and close to the side of the gear 1 (7), the gear 2s (8) being respectively meshed with the gear 1 (7) and the gear ring (6).

3. A solid-liquid mixing device for rapid-setting taphole mud material according to claim 2, characterized in that: The bottom end of the rotating shaft of the gear 1 (7) is fixedly connected to the stirrer 1 (9), and the bottom end of the rotating shaft of the gear 2 (8) is fixedly connected to the stirrer 2 (10).

4. A solid-liquid mixing device for rapid-setting taphole mud material according to claim 3, characterized in that: A mounting plate (11) is fixedly connected to one side of the top of the mixing barrel (1), a stepper motor (14) is fixedly installed at the bottom end of the mounting plate (11), a driving wheel (12) is rotatably connected to the top end of the mounting plate (11), a driving end of the stepper motor (14) is fixedly connected to the driving wheel (12), the top end of the rotating shaft of the stirrer (9) extends to the top end of the mixing barrel (1) and is fixedly connected to a driven wheel (13), and the outer sides of the driving wheel (12) and the driven wheel (13) are connected by a belt transmission.

5. The solid-liquid mixing device for rapid-setting taphole mud material according to claim 1, characterized in that: The top of the mixing barrel (1) is fixedly connected to a feed hopper (15) communicating with the interior of the mixing barrel (1), and the side of the top of the mixing barrel (1) away from the feed hopper (15) is fixedly connected to a liquid inlet pipe (16) communicating with the interior of the mixing barrel (1).

6. A solid-liquid mixing device for rapid-setting taphole mud material according to claim 1, characterized in that: The bottom end of the mixing barrel (1) is fixedly connected to a discharge pipe (17) communicating with the interior of the mixing barrel (1), and a switch valve (18) is installed on the discharge pipe (17).

7. The solid-liquid mixing device for rapid-setting taphole mud material according to claim 1, characterized in that: The scraper blade 2 (5) and the bottom end of the connecting rod (3) form an angle of 45 degrees.