Jaw crusher with dust removal function
By setting up a vacuum cleaner and a dust reduction box in the jaw crusher, and using dust removal liquid to absorb dust, the dust reduction effect in the prior art is solved, with unsatisfactory structure, inconvenient operation and high cost, and efficient, simple and economical dust removal effect is achieved.
Patent Information
- Application Number
- CN202422383719.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The dust reduction effect of existing jaw crushers is not ideal, has complex structure, is inconvenient to operate and is cost-effective.
A jaw crusher with dust removal function was designed. By setting up a vacuum cleaner and a communication pipe in the feed hopper and feeding box, the dust is collected into the dust reduction box, and the dust is absorbed and condensed by dust removal liquid. The structure is simple and compact, convenient to operate, and the cost is reduced.
It achieves efficient dust removal effect, simplifies the structure, and reduces operational complexity and cost.
Smart Images

Figure CN223249373U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jaw crushers, in particular to a jaw crusher with a dust removal function. Background Art
[0002] A jaw crusher, commonly known as a jaw crusher or tiger's mouth, consists of two jaw plates, a movable jaw and a stationary jaw, forming a crushing chamber that simulates the movement of an animal's jaws to crush materials. It is widely used to crush various ores and bulk materials in industries such as mining and smelting, building materials, highways, railways, water conservancy, and the chemical industry.
[0003] The prior art discloses a jaw crusher with a dust removal function with application number: 202121080837.3, comprising a crusher main body, fixed plates fixedly connected to the front and rear sides of the crusher main body, and an electric push rod fixedly connected to the top of the fixed plate. The jaw crusher with a dust removal function drives multiple dust reduction mechanisms to rise and fall simultaneously by providing a U-shaped support frame and an electric push rod, and adjusts the position of the dust reduction mechanism so that the dust reduction mechanism does not affect the feeding of the jaw crusher when it is not working, and the multiple dust reduction mechanisms are distributed in a U shape. When the crusher main body is working, the feed port of the crusher is comprehensively sprayed for dust reduction, and through the setting of the damping shaft, the spray head can be tilted and fixed to different degrees for cross-spraying to improve the dust reduction effect, and the setting of the U-shaped connecting plate enables the spray head to rotate in the inner cavity of the U-shaped connecting plate when not in use, and the spray head is downward to prevent the spray hole of the spray head from being blocked.
[0004] However, the existing technology still has the problems of unsatisfactory dust reduction effect, complex structure, inconvenient operation and high cost. For this reason, we propose a jaw crusher with dust removal function to solve the above problems. Utility Model Content
[0005] In order to solve the shortcomings of the above problems, the utility model provides a jaw crusher with a dust removal function, which can perform dust removal operations more efficiently, has a simpler and more compact structure, is easy to operate and reduces costs.
[0006] In order to solve the above problems, the technical solutions provided by the present invention are as follows:
[0007] A jaw crusher with a dust removal function comprises a crushing box, a feed hopper is provided at the upper end of the crushing box, the feed hopper is connected to the crushing box through a feed pipe, a movable jaw plate and a fixed jaw plate are installed in the crushing box, and further comprises a receiving box and a dust reduction box, the receiving box is provided below the crushing box, the crushing box is connected to the receiving box through a discharge barrel, a fixing frame is installed at the right end of the outer wall of the crushing box, a cylinder is installed on the fixing frame, the output end of the cylinder is fixedly connected to the push plate, and a baffle is fixedly installed at the left end of the push plate The upper end surface of the baffle is always in contact with the top surface of the inner cavity of the crushing box, and an opening is provided on the baffle. When the push plate is located at the far left, the opening on the baffle faces the feed pipe. When the push plate is located at the far right, the baffle can close the feed pipe. A first dust hood is installed at the upper end of the feed hopper, and a second dust hood is installed at the upper end of the receiving box. The first dust hood is connected to the connecting pipe through a first connecting branch pipe, and the second dust hood is connected to the connecting pipe through a second connecting branch pipe. The connecting pipe is connected to the air inlet end of the dust reduction box.
[0008] Furthermore, a material receiving trough is placed inside the material receiving box, and inclined material guide plates are fixedly connected to the inner walls of the left and right side panels of the material receiving box.
[0009] Furthermore, a screen is installed in the discharge barrel.
[0010] Furthermore, a slide is installed in the fixing frame, and the push plate is connected to the slide in a left-right sliding manner.
[0011] Furthermore, a blocking net is installed in the second dust hood.
[0012] Furthermore, a first valve is installed at the first connecting branch pipe, and a second valve is installed at the second connecting branch pipe.
[0013] Furthermore, a connecting plate is fixedly provided on the lower end of the outer wall of the crushing box, and the connecting plate is fixed above the material receiving box through a supporting frame.
[0014] Furthermore, the communicating pipe extends to the interior of the dust suppression box, and an air distribution plate is fixedly mounted on the lower end of the communicating pipe, and a plurality of air holes are evenly distributed on the air distribution plate.
[0015] Furthermore, the dust removal box contains dust removal liquid, and a porous baffle is installed in the dust removal box. The porous baffle is arranged above the dust removal liquid, and the connecting pipe passes through the porous baffle.
[0016] Furthermore, an air outlet is provided at the upper end of the dust reduction box.
[0017] Compared with the prior art, the utility model has the following advantages:
[0018] The utility model provides a jaw crusher with a dust removal function, which can perform dust removal operations more efficiently, has a simpler and more compact structure, is easy to operate and reduces costs.
[0019] In summary, this jaw crusher with dust removal function has wide practicality and can solve the problems of the prior art proposed in the above background technology, such as unsatisfactory dust reduction effect, complex structure, inconvenient operation and high cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the dust suppression box of the utility model.
[0022] Description of main component symbols:
[0023] 1-crushing box, 2-receiving box, 3-feed hopper, 4-feed pipe, 5-discharging barrel, 6-dust suppression box, 601-air outlet, 602-porous baffle, 7-movable jaw plate, 8-fixed jaw plate, 9-fixed frame, 10-cylinder, 11-push plate, 12-baffle, 13-slide, 14-screen, 15-receiving trough, 16-guide plate, 17-first dust hood, 18-second dust hood, 19-blocking net, 20-first connecting branch pipe, 21-second connecting branch pipe, 22-connecting pipe, 2201-gas distribution plate, 23-first valve, 24-second valve, 25-connecting plate, 26-support frame. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and examples, but the examples are not intended to limit the present invention.
[0025] like Figure 1-Figure 2 As shown, an embodiment of the present invention is a jaw crusher with a dust removal function, comprising a crushing box 1, a receiving box 2 and a dust reduction box 6. A connecting plate 25 is fixedly provided at the lower end of the outer wall of the crushing box 1, and the connecting plate 25 is fixed above the receiving box 2 through a support frame 26. A feed hopper 3 is provided at the upper end of the crushing box 1, and the feed hopper 3 is connected to the crushing box 1 through a feed pipe 4. A movable jaw plate 7 and a fixed jaw plate 8 are installed in the crushing box 1.
[0026] The crushing box 1 is connected to the receiving box 2 through a discharge barrel 5 , and a screen 14 is installed in the discharge barrel 5 .
[0027] The material receiving box 2 is arranged below the crushing box 1 , and a material receiving trough 15 is placed inside the material receiving box 2 . Inclined material guide plates 16 are fixedly connected to the inner walls of the left and right side panels of the material receiving box 2 .
[0028] A fixing frame 9 is installed at the right end of the outer wall of the crushing box 1, and a cylinder 10 is installed on the fixing frame 9. The output end of the cylinder 10 is fixedly connected to the push plate 11. A slide 13 is installed in the fixing frame 9. The push plate 11 is connected to the slide 13 for left and right sliding. A baffle 12 is fixedly installed at the left end of the push plate 11. The upper end surface of the baffle 12 is always in contact with the top surface of the inner cavity of the crushing box 1. An opening is opened on the baffle 12. When the push plate 11 is located at the far left, the opening 7 on the baffle 12 faces the feed pipe 4. When the push plate 11 is located at the far right, the baffle 12 can close the feed pipe 4.
[0029] A first dust hood 17 is installed at the upper end of the feed hopper 3, and a second dust hood 18 is installed at the upper end of the receiving box 2. The first dust hood 17 is connected to the connecting pipe 22 through a first connecting branch pipe 20, and the second dust hood 18 is connected to the connecting pipe 22 through a second connecting branch pipe 21. The connecting pipe 22 is connected to the air inlet end of the dust reduction box 6. A baffle 19 is installed in the second dust hood 18, a first valve 23 is installed at the first connecting branch pipe 20, and a second valve 24 is installed at the second connecting branch pipe 21.
[0030] Material enters the crushing chamber 1 from the feed hopper 3 through the feed pipe 4. The control cylinder 10 drives the push plate 11 to slide left and right on the slide 13. When the push plate 11 is at the far left, the opening of the baffle 12 faces the feed pipe 4, allowing material to enter normally. When the push plate 11 is at the far right, the baffle 12 closes the feed pipe 4, controlling the feeding.
[0031] Inside the crushing box 1, the movable jaw 7 and the fixed jaw 8 crush the material. The crushed material is screened by the screen 14 in the discharge barrel 5. Qualified material falls into the receiving trough 15 in the receiving box 2. The inclined guide plate 16 in the receiving box 2 guides the material to fall into the receiving trough 15 more smoothly.
[0032] During the crushing and feeding process, dust generated at the feed hopper 3 is collected by the first dust hood 17, and dust generated at the receiving box 2 is collected by the second dust hood 18. The dust collected by the first dust hood 17 enters the connecting pipe 22 through the first connecting branch pipe 20 and the first valve 23. The dust collected by the second dust hood 18 also enters the connecting pipe 22 through the second connecting branch pipe 21 and the second valve 24. Finally, the dust enters the dust reduction box 6 through the connecting pipe 22 for dust reduction treatment.
[0033] The connecting pipe 22 extends into the interior of the dust removal box 6. An air distribution plate 2201 is fixedly mounted at the lower end of the connecting pipe 22. The air distribution plate 2201 has multiple air holes evenly distributed thereon. The dust removal box 6 contains a dust removal liquid. A porous baffle 602 is mounted within the dust removal box 6. The porous baffle 602 is positioned above the dust removal liquid. The connecting pipe 22 passes through the porous baffle 602. An air outlet 601 is formed at the upper end of the dust removal box 6. Dust-laden gas enters the dust removal box 6 through the connecting pipe 22. After being evenly dispersed by the air distribution plate 2201, it enters the dust removal liquid as tiny bubbles. During this process, dust particles in the gas fully come into contact with the dust removal liquid, where they are adsorbed, condensed, and precipitated. The porous baffle 602 not only prevents larger bubbles from rising directly, but also further disperses and refines the gas as it passes through the porous baffle 602, improving the dust removal effect. Furthermore, the porous baffle 602 prevents the dust removal liquid from violently fluctuating or splashing due to the airflow. The gas treated by the dust removal liquid continues to rise and is discharged from the dust reduction box through the gas outlet 601. At this time, the dust content in the discharged gas is greatly reduced, achieving a good dust removal effect.
[0034] Among them, the electrical components appearing in the article are all electrically connected to an external main controller and a power supply, and the main controller can be a conventional known device that plays a control role such as a computer.
[0035] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A jaw crusher with a dust removal function, comprising a crushing box (1), a feed hopper (3) provided at the upper end of the crushing box (1), the feed hopper (3) being connected to the crushing box (1) through a feed pipe (4), a movable jaw plate (7) and a fixed jaw plate (8) being installed in the crushing box (1), characterized in that: The invention also includes a material receiving box (2) and a dust suppression box (6), wherein the material receiving box (2) is arranged below the crushing box (1), and the crushing box (1) is connected to the material receiving box (2) through a material discharge barrel (5). A fixing frame (9) is installed at the right end of the outer wall of the crushing box (1), and a cylinder (10) is installed on the fixing frame (9). The output end of the cylinder (10) is fixedly connected to the push plate (11), and a baffle (12) is fixedly installed at the left end of the push plate (11). The upper end surface of the baffle (12) is always in contact with the top surface of the inner cavity of the crushing box (1), and an opening is provided on the baffle (12). The push plate (1 1) When the baffle (12) is located at the leftmost position, the opening on the baffle (12) faces the feed pipe (4); when the push plate (11) is located at the rightmost position, the baffle (12) can close the feed pipe (4); a first dust hood (17) is installed at the upper end of the feed hopper (3); a second dust hood (18) is installed at the upper end of the receiving box (2); the first dust hood (17) is connected to the connecting pipe (22) through a first connecting branch pipe (20); the second dust hood (18) is connected to the connecting pipe (22) through a second connecting branch pipe (21); and the connecting pipe (22) is connected to the air inlet end of the dust suppression box (6).
2. The jaw crusher with dust removal function according to claim 1, characterized in that: A material receiving trough (15) is placed inside the material receiving box (2), and inclined material guide plates (16) are fixedly connected to the inner walls of the left and right side panels of the material receiving box (2).
3. The jaw crusher with dust removal function according to claim 2, characterized in that: A screen (14) is installed in the discharge barrel (5).
4. The jaw crusher with dust removal function according to claim 3, characterized in that: A slideway (13) is installed in the fixing frame (9), and the push plate (11) is connected to the slideway (13) in a left-right sliding manner.
5. The jaw crusher with dust removal function according to claim 4, characterized in that: A blocking net (19) is installed in the second dust collecting hood (18).
6. The jaw crusher with dust removal function according to claim 5, characterized in that: A first valve (23) is installed at the first communicating branch pipe (20), and a second valve (24) is installed at the second communicating branch pipe (21).
7. The jaw crusher with dust removal function according to claim 6, characterized in that: A connecting plate (25) is fixedly provided at the lower end of the outer wall of the crushing box (1), and the connecting plate (25) is fixed above the material receiving box (2) through a supporting frame (26).
8. The jaw crusher with dust removal function according to claim 7, characterized in that: The connecting pipe (22) extends to the interior of the dust suppression box (6); an air distribution plate (2201) is fixedly mounted on the lower end of the connecting pipe (22); and a plurality of air holes are evenly distributed on the air distribution plate (2201).
9. The jaw crusher with dust removal function according to claim 8, characterized in that: The dust removal box (6) contains dust removal liquid. A porous baffle (602) is installed in the dust removal box (6). The porous baffle (602) is arranged above the dust removal liquid. The connecting pipe (22) passes through the porous baffle (602).
10. The jaw crusher with dust removal function according to claim 9, characterized in that: An air outlet (601) is provided at the upper end of the dust suppression box (6).
Citation Information
Patent Citations
Jaw crusher with dust removal function
CN214765658U